CN105573246A - Lathe numerical control system - Google Patents
Lathe numerical control system Download PDFInfo
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- CN105573246A CN105573246A CN201610125910.1A CN201610125910A CN105573246A CN 105573246 A CN105573246 A CN 105573246A CN 201610125910 A CN201610125910 A CN 201610125910A CN 105573246 A CN105573246 A CN 105573246A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/182—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by the machine tool function, e.g. thread cutting, cam making, tool direction control
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- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Numerical Control (AREA)
Abstract
The invention discloses a lathe numerical control system. The system comprises a program editing unit, wherein the program editing unit is used for entering, checking and modifying a machining program; a parameter setting unit, wherein the parameter setting unit is used for setting transmission clearance, G00 speed and cutter parameters; a file processing unit, wherein the file processing unit is used for loading and unloading of the machining program; a tool setting processing unit, wherein the tool setting processing unit is used for manually and automatically detecting tool position and radius parameters and storing the tool position and radius parameters to the system automatically; a manual processing unit, wherein the manual processing unit is used for manually feeding; a continuous machining unit, wherein the continuous machining unit is used for continuously executing the machining program; and a signal section machining unit, wherein the signal section machining unit is used for executing a section of machining program each time. The technical effects that the system is reasonable in design, a lathe is controlled at a low cost, and lathe numerical control cost is reduced are realized.
Description
Technical field
The present invention relates to and manufacture equipment research field, particularly, relate to computer numerical control (CNC) system for lathe.
Background technology
Numerically controlled lathe, turning center are a kind of high precision, high efficiency automated machine tool.Be equipped with multistation cutter tower or power cutter tower, lathe just has process industrial art performance widely, can processing linear cylinder, oblique line cylinder, the complex part such as circular arc and various screw thread, groove, worm screw, there is linear interpolation, the various compensate function of circular interpolation, and in the batch production of complex parts, played good economic effect.
Numerically-controlled machine is the job sequence according to weaving in advance, automatically processes part to be processed.We are the movement locus of the machining process route of part, technological parameter, cutter, displacement, cutting parameter (spindle revolutions, the amount of feeding, back engagement of the cutting edge etc.) and subsidiary function (tool changing, main shaft rotating forward, reversion, cutting fluid open and close etc.), the instruction code specified according to numerically-controlled machine and program format are written as job sequence list, again the content record in this program list (as punched tape, tape, disk, magnetic bubble memory) on control medium, then be input in the numerical control device of numerically-controlled machine, thus commander's machine tooling part.
This from part drawing analyze make control medium all processes the establishment of numerical control program.The difference of numerically-controlled machine and machine tool processing parts is that numerically-controlled machine is according to the automatic processing parts of program, and machine tool will be operated by people, as long as we change the object that the program controlling machine tool action just can reach processing different parts.Therefore, numerically-controlled machine is specially adapted to processing small batch and the high part of complex-shaped precision prescribed.
In the prior art, along with the progress of science and technology, present enterprise all adopts the lathe of numerical control to process substantially, but data lathe general procedure is complicated, and the lathe that particularly accuracy requirement is higher, cost is higher.
In sum, present inventor, in the process realizing invention technical scheme in the embodiment of the present application, finds that above-mentioned technology at least exists following technical matters:
In the prior art, there is the higher technical matters of cost in existing numerically controlled lathe.
Summary of the invention
The invention provides computer numerical control (CNC) system for lathe, solve existing numerically controlled lathe and there is the higher technical matters of cost, achieve system reasonable, controlling lathe of low cost, reduces the technique effect of numerically controlled lathe cost.
For solving the problems of the technologies described above, the embodiment of the present application provides computer numerical control (CNC) system for lathe, and described system comprises:
Program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment;
Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters;
Document handling unit, described document handling unit is used for job sequence and loads and unloading;
Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system;
Manual handle unit, described manual handle unit is used for hand feed;
Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously;
Single hop machining cell, described single hop machining cell is used for each execution one section of job sequence.
Wherein, described system tool setting mode comprises: manual tool setting, automatic tool preset and calculating tool offset value, wherein:
Manual tool setting mode is specially: show current cutter spacing number, and with the tool changing key manual tool changing of keyboard, with the directionkeys moving cutting tool of keyboard, after cutter contacts with tool setting rod, cutter moves and automatically stops and preserving its displacement, continues to wait for keyboard operation;
Automatic tool preset mode is specially: first cutter is from No. 1 position, and shows current cutter spacing number; Automatic tool preset is divided into longitudinal tool setting and horizontal tool setting; During longitudinal automatic tool preset, cutter longitudinally moves to and contacts with tool setting rod from first cutter, and record the displacement of this cutter, this cutter retreated to original position and certainly move to second cutter, longitudinally move to and contact with tool setting rod, and record the displacement of this cutter, until all cutters complete tool setting and automatically preserve cutter displacement; The method of horizontal automatic tool preset is with longitudinally identical, and just the moving direction of cutter is different;
Calculating tool offset value is specially: the alternate position spike calculating the relative first cutter of other cutter after tool setting, and result of calculation is mended parameter region stored in the cutter of system.
Wherein, described system also comprises display unit, and described display unit is made up of charactron, and numeral method can adopt Dynamic Announce, also can adopt static state display.
The one or more technical schemes provided in the embodiment of the present application, at least have following technique effect or advantage:
Computer numerical control (CNC) system for lathe be designed to comprise owing to have employed: program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment; Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters; Document handling unit, described document handling unit is used for job sequence and loads and unloading; Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system; Manual handle unit, described manual handle unit is used for hand feed; Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously; Single hop machining cell, described single hop machining cell is used for each technical scheme performing one section of job sequence, system is simple, and meet processing request, without responsible system, so, efficiently solve existing numerically controlled lathe and there is the higher technical matters of cost, and then it is reasonable to achieve system, controlling lathe of low cost, reduces the technique effect of numerically controlled lathe cost.
Accompanying drawing explanation
Fig. 1 is the composition schematic diagram of computer numerical control (CNC) system for lathe in the embodiment of the present application one.
Embodiment
The invention provides computer numerical control (CNC) system for lathe, solve existing numerically controlled lathe and there is the higher technical matters of cost, achieve system reasonable, controlling lathe of low cost, reduces the technique effect of numerically controlled lathe cost.
Technical scheme during the application implements is for solving the problems of the technologies described above.General thought is as follows:
Have employed and computer numerical control (CNC) system for lathe be designed to comprise: program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment; Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters; Document handling unit, described document handling unit is used for job sequence and loads and unloading; Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system; Manual handle unit, described manual handle unit is used for hand feed; Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously; Single hop machining cell, described single hop machining cell is used for each technical scheme performing one section of job sequence, system is simple, and meet processing request, without responsible system, so, efficiently solve existing numerically controlled lathe and there is the higher technical matters of cost, and then it is reasonable to achieve system, controlling lathe of low cost, reduces the technique effect of numerically controlled lathe cost.
In order to better understand technique scheme, below in conjunction with Figure of description and concrete embodiment, technique scheme is described in detail.
Embodiment one:
In embodiment one, provide computer numerical control (CNC) system for lathe, please refer to Fig. 1, described system comprises:
Program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment;
Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters;
Document handling unit, described document handling unit is used for job sequence and loads and unloading;
Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system;
Manual handle unit, described manual handle unit is used for hand feed;
Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously;
Single hop machining cell, described single hop machining cell is used for each execution one section of job sequence.
Wherein, in the embodiment of the present application, described system tool setting mode comprises: manual tool setting, automatic tool preset and calculating tool offset value, wherein:
Manual tool setting mode is specially: show current cutter spacing number, and with the tool changing key manual tool changing of keyboard, with the directionkeys moving cutting tool of keyboard, after cutter contacts with tool setting rod, cutter moves and automatically stops and preserving its displacement, continues to wait for keyboard operation;
Automatic tool preset mode is specially: first cutter is from No. 1 position, and shows current cutter spacing number; Automatic tool preset is divided into longitudinal tool setting and horizontal tool setting; During longitudinal automatic tool preset, cutter longitudinally moves to and contacts with tool setting rod from first cutter, and record the displacement of this cutter, this cutter retreated to original position and certainly move to second cutter, longitudinally move to and contact with tool setting rod, and record the displacement of this cutter, until all cutters complete tool setting and automatically preserve cutter displacement; The method of horizontal automatic tool preset is with longitudinally identical, and just the moving direction of cutter is different;
Calculating tool offset value is specially: the alternate position spike calculating the relative first cutter of other cutter after tool setting, and result of calculation is mended parameter region stored in the cutter of system.
Wherein, in the embodiment of the present application, described system also comprises display unit, and described display unit is made up of charactron, and numeral method can adopt Dynamic Announce, also can adopt static state display.
Wherein, in the embodiment of the present application, the method that systemic-function is selected has several different mode, and when using CRT monitor as display terminal, can make function menu, user can pass through menu setecting function.But economical CNC system is in order to reduce costs, generally without CRT monitor, and form display terminal with charactron.At this moment available band switch is by parallel interface composition function selection circuit.In master routine after system start-up and each later function program, by the position of cycle detection waver, and proceed to corresponding functional module.The tool setting mode adopted in lathe economical CNC system both can realize manual tool setting, can realize automatic tool preset again.Tool setting rod is the insulation pole of certain size, and its head adopts metal material, and with machine insulation, cutter is by lathe ground connection.During tool setting, knife rest carry its tools is close to tool setting rod, and tool setting signal sends into system.When point of a knife does not contact with tool setting rod, system acceptance is to high level, and when point of a knife contacts with tool setting rod, system acceptance is to low level.
The components and parts that Dynamic Announce uses are few, and circuit is simple, and row's charactron has a section to show and explicit adderss, a position, and section shows for controlling the character (font code) that will show, and position is aobvious to be used for controlling which numeral method.When making the some character of some numeral method, the font code section of the sending explicit adderss that first will show, make position show to should the position of charactron be 1 (or 0) in data again, and other position is 0 (or being 1), then send an explicit adderss by these data.
The components and parts that static state display uses are many, and circuit is complicated, and each charactron has a section display address, without explicit adderss, position.Each charactron has the latches data that a latch will show, only otherwise send new data to charactron, its displaying contents can not disappear this display packing.If display data are constant, do not need display to refresh, only when the data that will show change, just need to inject the data that will show to display.Owing to there being EPROM (be used for storage system program) in system, RAM (being used for depositing job sequence), interface circuits (be used for input, export) etc., every sheet internal memory all will have certain address realm, and charactron address can be continuous.Can adopt two-stage decode for addressing this problem, CS1 is as the EPROM chip selection signal of system, and CS2 is as the RAM chip selection signal of system, and CS3, CS4 and CS5 are as the chip selection signal of system.Code translator is used for processes and displays, if when having many row's charactrons in system, can use multiple code translator, the address wire that different code translator A, B, C terminations is different.
Technical scheme in above-mentioned the embodiment of the present application, at least has following technique effect or advantage:
Computer numerical control (CNC) system for lathe be designed to comprise owing to have employed: program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment; Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters; Document handling unit, described document handling unit is used for job sequence and loads and unloading; Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system; Manual handle unit, described manual handle unit is used for hand feed; Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously; Single hop machining cell, described single hop machining cell is used for each technical scheme performing one section of job sequence, system is simple, and meet processing request, without responsible system, so, efficiently solve existing numerically controlled lathe and there is the higher technical matters of cost, and then it is reasonable to achieve system, controlling lathe of low cost, reduces the technique effect of numerically controlled lathe cost.
Although describe the preferred embodiments of the present invention, those skilled in the art once obtain the basic creative concept of cicada, then can make other change and amendment to these embodiments.So claims are intended to be interpreted as comprising preferred embodiment and falling into all changes and the amendment of the scope of the invention.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these change and modification.
Claims (3)
1. computer numerical control (CNC) system for lathe, is characterized in that, described system comprises:
Program editing unit, described program editing unit is used for the typing of job sequence, inspection and amendment;
Parameter setting unit, described parameter setting unit is for setting drive gap, G00 speed, cutter parameters;
Document handling unit, described document handling unit is used for job sequence and loads and unloading;
Tool setting processing unit, described tool setting processing unit is used for manually and automatically detects tool position and radius parameter and automatic stored in system;
Manual handle unit, described manual handle unit is used for hand feed;
Continuous maching unit, described Continuous maching unit is used for performing job sequence continuously;
Single hop machining cell, described single hop machining cell is used for each execution one section of job sequence.
2. computer numerical control (CNC) system for lathe according to claim 1, is characterized in that, described system tool setting mode comprises: manual tool setting, automatic tool preset and calculating tool offset value, wherein:
Manual tool setting mode is specially: show current cutter spacing number, and with the tool changing key manual tool changing of keyboard, with the directionkeys moving cutting tool of keyboard, after cutter contacts with tool setting rod, cutter moves and automatically stops and preserving its displacement, continues to wait for keyboard operation;
Automatic tool preset mode is specially: first cutter is from No. 1 position, and shows current cutter spacing number; Automatic tool preset is divided into longitudinal tool setting and horizontal tool setting; During longitudinal automatic tool preset, cutter longitudinally moves to and contacts with tool setting rod from first cutter, and record the displacement of this cutter, this cutter retreated to original position and certainly move to second cutter, longitudinally move to and contact with tool setting rod, and record the displacement of this cutter, until all cutters complete tool setting and automatically preserve cutter displacement; The method of horizontal automatic tool preset is with longitudinally identical, and just the moving direction of cutter is different;
Calculating tool offset value is specially: the alternate position spike calculating the relative first cutter of other cutter after tool setting, and result of calculation is mended parameter region stored in the cutter of system.
3. computer numerical control (CNC) system for lathe according to claim 1, is characterized in that, described system also comprises display unit, and described display unit is made up of charactron, and numeral method can adopt Dynamic Announce, also can adopt static state display.
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CN201610125910.1A CN105573246A (en) | 2016-03-07 | 2016-03-07 | Lathe numerical control system |
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CN201610125910.1A CN105573246A (en) | 2016-03-07 | 2016-03-07 | Lathe numerical control system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116048003A (en) * | 2023-02-09 | 2023-05-02 | 长春工业大学 | Full-automatic lathe control system |
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Patent Citations (4)
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CN2313237Y (en) * | 1997-12-26 | 1999-04-07 | 中国科学院沈阳计算技术研究所 | Economic control device of numerical-control machine tool |
WO2002025388A1 (en) * | 2000-09-22 | 2002-03-28 | Citizen Watch Co., Ltd. | Numeric control lathe and method for controlling the same |
CN2653561Y (en) * | 2003-10-30 | 2004-11-03 | 大连高金科技发展有限公司 | 32 bit CPU full function machine tool digital control system |
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Application publication date: 20160511 |