CN105569787A - Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter - Google Patents
Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter Download PDFInfo
- Publication number
- CN105569787A CN105569787A CN201510945764.2A CN201510945764A CN105569787A CN 105569787 A CN105569787 A CN 105569787A CN 201510945764 A CN201510945764 A CN 201510945764A CN 105569787 A CN105569787 A CN 105569787A
- Authority
- CN
- China
- Prior art keywords
- pipe
- urea nozzle
- catalytic converter
- cylinder body
- outer cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/14—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/24—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
- F01N3/28—Construction of catalytic reactors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
The invention belongs to the technical field of chemical equipment, relates to the field of automobile exhaust aftertreatment, and particularly relates to a urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter. The urea nozzle integrated SCR catalytic converter comprises an outer barrel, wherein an orifice pipe is fixed at an air inlet end of the outer barrel; a necking taper pipe is arranged in the orifice pipe; a barrel-shaped connecting end cover is fixed at the front end of the orifice pipe; the inner end of the orifice pipe is connected to an air inlet blockage cover; the end part of the outer side of the connecting end cover is fixedly connected to the air inlet pipe; a urea nozzle is arranged on the end surface of the connecting end cover in a matching manner; a carrier is fixedly arranged at the rear end, corresponding to the orifice pipe, of the inner cavity of the outer barrel; and the air outlet orifice pipe is fixed at the air outlet end of the outer barrel through a barrel plate and an air outlet end cover. The catalytic converter is reasonable in layout arrangement and compact in structure, occupies small space and can effectively improve catalytic conversion efficiency.
Description
Technical field
The invention belongs to technical field of chemical, relate to vehicle exhaust post-processing technology field, specifically a kind of urea nozzle integrated form SCR catalytic converter.
Background technique
In recent years, SCR technology, because having the features such as useful life longevity is good, has become the main flow external purification technology in diesel engine after treatment field.Along with the increasingly stringent of emission of diesel engine regulation, SCR aftertreatment system is also by towards running more reliable, product performance and the better target development of fuel economy.Usually, the index evaluating SCR performance makes NOx discharge meet emission standard under the prerequisite meeting exhaust back pressure.Be embodied as in the design product back pressure, carrier front-end face speed evenly and the NH3 uniformity of SCR front-end face meet design requirement.Tradition SCR technology, is placed on outlet pipe by urea nozzle by connecting base, difficult design, and easily produces urea crystals because being atomized insufficient.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of urea nozzle integrated form SCR catalytic converter, this catalytic converter is rationally distributed, and compact structure occupies little space, and effectively can improve catalytic conversion efficiency.
According to technological scheme of the present invention: a kind of urea nozzle integrated form SCR catalytic converter, it is characterized in that: comprise outer cylinder body, described outer cylinder body inlet end fixes perforated pipe, built-in necking down Taper Pipe is managed in hole, tubular connecting end lid is fixed in pipe front end, hole, pipe the inner, hole is fixedly connected with air inlet blanking cover, and described connection end cap outboard end is fixedly connected with suction tude, and the end face connecting end cap is equipped with urea nozzle; Described outer cylinder body inner chamber, be fixedly installed carrier corresponding to the rear end of hole pipe, air outlet pipe is fixed on the outlet side of outer cylinder body by dividing plate and end cap of giving vent to anger.
As a further improvement on the present invention, described necking down Taper Pipe collar extension is large, interior young.
As a further improvement on the present invention, described hole pipe is fixedly connected on the inlet end of outer cylinder body by air inlet outer end cap, air inlet inner end cap.
As a further improvement on the present invention, described air outlet pipe is arranged at the inner position on the lower of outer cylinder body.
As a further improvement on the present invention, the air inlet end of described suction tude forms air inlet necking pipe.
As a further improvement on the present invention, described connection end cap is in cone tubular, and urea nozzle is arranged on the conical surface of connection end cap.
As a further improvement on the present invention: described outer cylinder body corresponds to pipe place, hole and forms air-inlet cavity, stuffed heat insulated cotton between air-inlet cavity and outer cylinder body inwall.
Technique effect of the present invention is: product with compact structure of the present invention, occupies little space; Solve urea pyrolysis, problem that hydrolysis environment temperature is on the low side; Solve pipeline long and the urea mixing tube uniformity that produces and the contradiction (mix more even because of the longer urea of pipeline, but the temperature that air-flow enters converter being also lower) before waste gas heat insulation effect; Rational mixed construction, significantly improves the uniformity of air-flow and urea mixing, from achieving higher NOx catalytic conversion efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described.
In Fig. 1, comprise suction tude 1, urea nozzle 2, air inlet necking pipe 3, air inlet outer end cap 4, air inlet inner end cap 5, hole pipe 6, outer cylinder body 7, carrier 8, air outlet pipe 9, end cap 10 of giving vent to anger, dividing plate 11, liner 12, air inlet wall 13, inner barrel 14, thermal insulating pad 15, necking down Taper Pipe 16, connect end cap 17 etc.
As shown in Figure 1, the present invention is a kind of urea nozzle integrated form SCR catalytic converter, comprise outer cylinder body 7, described outer cylinder body 7 inlet end fixes perforated pipe 6, the built-in necking down Taper Pipe 16 of hole pipe 6, tubular connecting end lid 17 is fixed in hole pipe 6 front end, hole pipe 6 the inner is fixedly connected with air inlet blanking cover 13, and air inlet blanking cover 13 is designed to semicircle, and object is the atomization space increasing urea liquid, described connection end cap 17 outboard end is fixedly connected with suction tude 1, and the end face connecting end cap 17 is equipped with urea nozzle 2; Described outer cylinder body 7 inner chamber, be fixedly installed carrier 8 corresponding to the rear end of hole pipe 6, air outlet pipe 9 is fixed on the outlet side of outer cylinder body 7 by dividing plate 11 and end cap 10 of giving vent to anger.
Necking down Taper Pipe 16 collar extension is large, interior young.
Hole pipe 6 is fixedly connected on the inlet end of outer cylinder body 7 by air inlet outer end cap 4, air inlet inner end cap 5.
Air outlet pipe 9 is arranged at position on the lower, outer cylinder body 7 inside.
The air inlet end of suction tude 1 forms air inlet necking pipe 3, can be accelerated after waste gas enters, and utilizes and dispels the urea liquid sprayed into.Under the acceleration of air inlet necking pipe 3, after waste gas mixes with urea liquid, after the further mixed function of hole on most of passing hole pipe 6, flow into air-inlet cavity, and inner by carrier 8, flowed out by air outlet pipe 9 after carrier rectification.
Connect end cap 17 in cone tubular, urea nozzle 2 is arranged on the conical surface of connection end cap 17, and the center line of urea nozzle 2 extends on necking down Taper Pipe 16, makes urea liquid wall broken.
Outer cylinder body 7 corresponds to hole pipe 6 place and forms air-inlet cavity, and between air-inlet cavity and outer cylinder body 7 inwall stuffed heat insulated cotton 15, heat insulation foam 15 is in order to ensure the ambient temperature of urea pyrolysis and hydrolysis in air-inlet cavity, and laying temperature is too low causes urea crystals.Between carrier 8 and outer cylinder body 7 inwall, liner 12 is set.
Both hole pipe 6 in product of the present invention and air outlet pipe 9 circumferential surface is laid with some holes, and supplied gas is passed through.
State four and before product in, traditional SCR aftertreatment system arrangement is arranged on the gas exhaust piping of catalytic converter front end urea nozzle.Because the pyrolysis of urea in this mixing tube, hydrolysis and mixed effect directly affect the performance of SCR system, therefore exist this pipeline in product design process and be strict with, as the required distance of this pipeline and converter, geometrical shape require, thermal insulation property requirement etc.
Product of the present invention is in the early development stage, and designer and analyst will spend a large amount of energy to be optimized this section of pipeline; Later stage tries every possible means again and solves the insulation problem of this section of pipeline.In addition, due to the restriction of arrangement space in car load, be difficult to meet design requirement in the confined space by the design of traditional arrangement mode.Urea nozzle is integrated in SCR catalytic converter, not only can solves the problem that space is arranged, overall structure can also be made simpler.
At present, the biggest problem that Conventional urea nozzle integrated form SCR system faces be due to mixing apart from short, space is little and occur the problem that NOx catalytic conversion efficiency is low.
Claims (7)
1. a urea nozzle integrated form SCR catalytic converter, it is characterized in that: comprise outer cylinder body (7), described outer cylinder body (7) inlet end fixes perforated pipe (6), hole pipe (6) built-in necking down Taper Pipe (16), tubular connecting end lid (17) is fixed in pipe (6) front end, hole, pipe (6) the inner, hole is fixedly connected with air inlet blanking cover (13), and described connection end cap (17) outboard end is fixedly connected with suction tude (1), and the end face connecting end cap (17) is equipped with urea nozzle (2); Described outer cylinder body (7) inner chamber, corresponding to hole pipe (6) rear end be fixedly installed carrier (8), air outlet pipe (9) is fixed on the outlet side of outer cylinder body (7) by dividing plate (11) and end cap of giving vent to anger (10).
2. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described necking down Taper Pipe (16) collar extension is large, interior young.
3. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described hole pipe (6) is fixedly connected on the inlet end of outer cylinder body (7) by air inlet outer end cap (4), air inlet inner end cap (5).
4. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described air outlet pipe (9) is arranged at the inner position on the lower of outer cylinder body (7).
5. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: the air inlet end of described suction tude (1) forms air inlet necking pipe (3).
6. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described connection end cap (17) is in cone tubular, and urea nozzle (2) is arranged on the conical surface of connection end cap (17).
7. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described outer cylinder body (7) forms air-inlet cavity, stuffed heat insulated cotton (15) between air-inlet cavity and outer cylinder body (7) inwall corresponding to pipe (6) place, hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510945764.2A CN105569787A (en) | 2015-12-17 | 2015-12-17 | Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510945764.2A CN105569787A (en) | 2015-12-17 | 2015-12-17 | Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter |
Publications (1)
Publication Number | Publication Date |
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CN105569787A true CN105569787A (en) | 2016-05-11 |
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CN201510945764.2A Pending CN105569787A (en) | 2015-12-17 | 2015-12-17 | Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106368780A (en) * | 2016-08-29 | 2017-02-01 | 无锡威孚力达催化净化器有限责任公司 | Exhaust gas aftertreatment assembly for non-road barrel type integrated injection diesel engine |
CN106368771A (en) * | 2016-10-24 | 2017-02-01 | 无锡威孚力达催化净化器有限责任公司 | Barrel type SCR aftertreatment mixing device |
CN106968765A (en) * | 2017-05-04 | 2017-07-21 | 安徽江淮汽车集团股份有限公司 | A kind of diesel urea mixing arrangement |
CN107131031A (en) * | 2017-06-29 | 2017-09-05 | 杭州银轮科技有限公司 | Hold into cartridge type SCR and encapsulate inlet end assembly |
WO2017215461A1 (en) * | 2016-06-15 | 2017-12-21 | 天纳克(苏州)排放系统有限公司 | Exhaust aftertreatment apparatus |
CN110552763A (en) * | 2019-09-12 | 2019-12-10 | 无锡威孚力达催化净化器有限责任公司 | Detachable automobile post-treatment urea mixing device |
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CN203035307U (en) * | 2013-01-11 | 2013-07-03 | 郑州宇通客车股份有限公司 | Integrated selective catalytic reduction (SCR) catalytic conversion muffler for diesel engine |
CN103334818A (en) * | 2013-07-09 | 2013-10-02 | 潍柴动力股份有限公司 | SCR catalyzing silencer and mixing tube device thereof |
WO2014208841A1 (en) * | 2013-06-28 | 2014-12-31 | 두산엔진주식회사 | Reducing agent pyrolysis system for selective catalytic reduction apparatus |
CN204457943U (en) * | 2014-12-26 | 2015-07-08 | 潍柴动力股份有限公司 | Scr catalytic muffler |
CN104832256A (en) * | 2015-05-13 | 2015-08-12 | 天纳克(苏州)排放系统有限公司 | Dual-layer mixing pipe and exhaust treating device thereof |
CN204827615U (en) * | 2015-07-27 | 2015-12-02 | 天纳克(苏州)排放系统有限公司 | Double -deck hybrid tube and exhaust back processing apparatus thereof |
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2015
- 2015-12-17 CN CN201510945764.2A patent/CN105569787A/en active Pending
Patent Citations (6)
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CN203035307U (en) * | 2013-01-11 | 2013-07-03 | 郑州宇通客车股份有限公司 | Integrated selective catalytic reduction (SCR) catalytic conversion muffler for diesel engine |
WO2014208841A1 (en) * | 2013-06-28 | 2014-12-31 | 두산엔진주식회사 | Reducing agent pyrolysis system for selective catalytic reduction apparatus |
CN103334818A (en) * | 2013-07-09 | 2013-10-02 | 潍柴动力股份有限公司 | SCR catalyzing silencer and mixing tube device thereof |
CN204457943U (en) * | 2014-12-26 | 2015-07-08 | 潍柴动力股份有限公司 | Scr catalytic muffler |
CN104832256A (en) * | 2015-05-13 | 2015-08-12 | 天纳克(苏州)排放系统有限公司 | Dual-layer mixing pipe and exhaust treating device thereof |
CN204827615U (en) * | 2015-07-27 | 2015-12-02 | 天纳克(苏州)排放系统有限公司 | Double -deck hybrid tube and exhaust back processing apparatus thereof |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017215461A1 (en) * | 2016-06-15 | 2017-12-21 | 天纳克(苏州)排放系统有限公司 | Exhaust aftertreatment apparatus |
CN106368780A (en) * | 2016-08-29 | 2017-02-01 | 无锡威孚力达催化净化器有限责任公司 | Exhaust gas aftertreatment assembly for non-road barrel type integrated injection diesel engine |
CN106368771A (en) * | 2016-10-24 | 2017-02-01 | 无锡威孚力达催化净化器有限责任公司 | Barrel type SCR aftertreatment mixing device |
CN106968765A (en) * | 2017-05-04 | 2017-07-21 | 安徽江淮汽车集团股份有限公司 | A kind of diesel urea mixing arrangement |
CN107131031A (en) * | 2017-06-29 | 2017-09-05 | 杭州银轮科技有限公司 | Hold into cartridge type SCR and encapsulate inlet end assembly |
CN107131031B (en) * | 2017-06-29 | 2023-01-24 | 杭州银轮科技有限公司 | End advances cylinder SCR encapsulation inlet end assembly |
CN110552763A (en) * | 2019-09-12 | 2019-12-10 | 无锡威孚力达催化净化器有限责任公司 | Detachable automobile post-treatment urea mixing device |
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Application publication date: 20160511 |