CN105569787A - Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter - Google Patents

Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter Download PDF

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Publication number
CN105569787A
CN105569787A CN201510945764.2A CN201510945764A CN105569787A CN 105569787 A CN105569787 A CN 105569787A CN 201510945764 A CN201510945764 A CN 201510945764A CN 105569787 A CN105569787 A CN 105569787A
Authority
CN
China
Prior art keywords
pipe
urea nozzle
catalytic converter
cylinder body
outer cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510945764.2A
Other languages
Chinese (zh)
Inventor
何伟娇
陈增响
胡正飞
刘洋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Weifu Lida Catalytic Converter Co Ltd
Original Assignee
Wuxi Weifu Lida Catalytic Converter Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Weifu Lida Catalytic Converter Co Ltd filed Critical Wuxi Weifu Lida Catalytic Converter Co Ltd
Priority to CN201510945764.2A priority Critical patent/CN105569787A/en
Publication of CN105569787A publication Critical patent/CN105569787A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/18Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
    • F01N3/20Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
    • F01N3/2066Selective catalytic reduction [SCR]
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
    • F01N13/14Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00 having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Gas After Treatment (AREA)

Abstract

The invention belongs to the technical field of chemical equipment, relates to the field of automobile exhaust aftertreatment, and particularly relates to a urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter. The urea nozzle integrated SCR catalytic converter comprises an outer barrel, wherein an orifice pipe is fixed at an air inlet end of the outer barrel; a necking taper pipe is arranged in the orifice pipe; a barrel-shaped connecting end cover is fixed at the front end of the orifice pipe; the inner end of the orifice pipe is connected to an air inlet blockage cover; the end part of the outer side of the connecting end cover is fixedly connected to the air inlet pipe; a urea nozzle is arranged on the end surface of the connecting end cover in a matching manner; a carrier is fixedly arranged at the rear end, corresponding to the orifice pipe, of the inner cavity of the outer barrel; and the air outlet orifice pipe is fixed at the air outlet end of the outer barrel through a barrel plate and an air outlet end cover. The catalytic converter is reasonable in layout arrangement and compact in structure, occupies small space and can effectively improve catalytic conversion efficiency.

Description

Urea nozzle integrated form SCR catalytic converter
Technical field
The invention belongs to technical field of chemical, relate to vehicle exhaust post-processing technology field, specifically a kind of urea nozzle integrated form SCR catalytic converter.
Background technique
In recent years, SCR technology, because having the features such as useful life longevity is good, has become the main flow external purification technology in diesel engine after treatment field.Along with the increasingly stringent of emission of diesel engine regulation, SCR aftertreatment system is also by towards running more reliable, product performance and the better target development of fuel economy.Usually, the index evaluating SCR performance makes NOx discharge meet emission standard under the prerequisite meeting exhaust back pressure.Be embodied as in the design product back pressure, carrier front-end face speed evenly and the NH3 uniformity of SCR front-end face meet design requirement.Tradition SCR technology, is placed on outlet pipe by urea nozzle by connecting base, difficult design, and easily produces urea crystals because being atomized insufficient.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of urea nozzle integrated form SCR catalytic converter, this catalytic converter is rationally distributed, and compact structure occupies little space, and effectively can improve catalytic conversion efficiency.
According to technological scheme of the present invention: a kind of urea nozzle integrated form SCR catalytic converter, it is characterized in that: comprise outer cylinder body, described outer cylinder body inlet end fixes perforated pipe, built-in necking down Taper Pipe is managed in hole, tubular connecting end lid is fixed in pipe front end, hole, pipe the inner, hole is fixedly connected with air inlet blanking cover, and described connection end cap outboard end is fixedly connected with suction tude, and the end face connecting end cap is equipped with urea nozzle; Described outer cylinder body inner chamber, be fixedly installed carrier corresponding to the rear end of hole pipe, air outlet pipe is fixed on the outlet side of outer cylinder body by dividing plate and end cap of giving vent to anger.
As a further improvement on the present invention, described necking down Taper Pipe collar extension is large, interior young.
As a further improvement on the present invention, described hole pipe is fixedly connected on the inlet end of outer cylinder body by air inlet outer end cap, air inlet inner end cap.
As a further improvement on the present invention, described air outlet pipe is arranged at the inner position on the lower of outer cylinder body.
As a further improvement on the present invention, the air inlet end of described suction tude forms air inlet necking pipe.
As a further improvement on the present invention, described connection end cap is in cone tubular, and urea nozzle is arranged on the conical surface of connection end cap.
As a further improvement on the present invention: described outer cylinder body corresponds to pipe place, hole and forms air-inlet cavity, stuffed heat insulated cotton between air-inlet cavity and outer cylinder body inwall.
Technique effect of the present invention is: product with compact structure of the present invention, occupies little space; Solve urea pyrolysis, problem that hydrolysis environment temperature is on the low side; Solve pipeline long and the urea mixing tube uniformity that produces and the contradiction (mix more even because of the longer urea of pipeline, but the temperature that air-flow enters converter being also lower) before waste gas heat insulation effect; Rational mixed construction, significantly improves the uniformity of air-flow and urea mixing, from achieving higher NOx catalytic conversion efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is further described.
In Fig. 1, comprise suction tude 1, urea nozzle 2, air inlet necking pipe 3, air inlet outer end cap 4, air inlet inner end cap 5, hole pipe 6, outer cylinder body 7, carrier 8, air outlet pipe 9, end cap 10 of giving vent to anger, dividing plate 11, liner 12, air inlet wall 13, inner barrel 14, thermal insulating pad 15, necking down Taper Pipe 16, connect end cap 17 etc.
As shown in Figure 1, the present invention is a kind of urea nozzle integrated form SCR catalytic converter, comprise outer cylinder body 7, described outer cylinder body 7 inlet end fixes perforated pipe 6, the built-in necking down Taper Pipe 16 of hole pipe 6, tubular connecting end lid 17 is fixed in hole pipe 6 front end, hole pipe 6 the inner is fixedly connected with air inlet blanking cover 13, and air inlet blanking cover 13 is designed to semicircle, and object is the atomization space increasing urea liquid, described connection end cap 17 outboard end is fixedly connected with suction tude 1, and the end face connecting end cap 17 is equipped with urea nozzle 2; Described outer cylinder body 7 inner chamber, be fixedly installed carrier 8 corresponding to the rear end of hole pipe 6, air outlet pipe 9 is fixed on the outlet side of outer cylinder body 7 by dividing plate 11 and end cap 10 of giving vent to anger.
Necking down Taper Pipe 16 collar extension is large, interior young.
Hole pipe 6 is fixedly connected on the inlet end of outer cylinder body 7 by air inlet outer end cap 4, air inlet inner end cap 5.
Air outlet pipe 9 is arranged at position on the lower, outer cylinder body 7 inside.
The air inlet end of suction tude 1 forms air inlet necking pipe 3, can be accelerated after waste gas enters, and utilizes and dispels the urea liquid sprayed into.Under the acceleration of air inlet necking pipe 3, after waste gas mixes with urea liquid, after the further mixed function of hole on most of passing hole pipe 6, flow into air-inlet cavity, and inner by carrier 8, flowed out by air outlet pipe 9 after carrier rectification.
Connect end cap 17 in cone tubular, urea nozzle 2 is arranged on the conical surface of connection end cap 17, and the center line of urea nozzle 2 extends on necking down Taper Pipe 16, makes urea liquid wall broken.
Outer cylinder body 7 corresponds to hole pipe 6 place and forms air-inlet cavity, and between air-inlet cavity and outer cylinder body 7 inwall stuffed heat insulated cotton 15, heat insulation foam 15 is in order to ensure the ambient temperature of urea pyrolysis and hydrolysis in air-inlet cavity, and laying temperature is too low causes urea crystals.Between carrier 8 and outer cylinder body 7 inwall, liner 12 is set.
Both hole pipe 6 in product of the present invention and air outlet pipe 9 circumferential surface is laid with some holes, and supplied gas is passed through.
State four and before product in, traditional SCR aftertreatment system arrangement is arranged on the gas exhaust piping of catalytic converter front end urea nozzle.Because the pyrolysis of urea in this mixing tube, hydrolysis and mixed effect directly affect the performance of SCR system, therefore exist this pipeline in product design process and be strict with, as the required distance of this pipeline and converter, geometrical shape require, thermal insulation property requirement etc.
Product of the present invention is in the early development stage, and designer and analyst will spend a large amount of energy to be optimized this section of pipeline; Later stage tries every possible means again and solves the insulation problem of this section of pipeline.In addition, due to the restriction of arrangement space in car load, be difficult to meet design requirement in the confined space by the design of traditional arrangement mode.Urea nozzle is integrated in SCR catalytic converter, not only can solves the problem that space is arranged, overall structure can also be made simpler.
At present, the biggest problem that Conventional urea nozzle integrated form SCR system faces be due to mixing apart from short, space is little and occur the problem that NOx catalytic conversion efficiency is low.

Claims (7)

1. a urea nozzle integrated form SCR catalytic converter, it is characterized in that: comprise outer cylinder body (7), described outer cylinder body (7) inlet end fixes perforated pipe (6), hole pipe (6) built-in necking down Taper Pipe (16), tubular connecting end lid (17) is fixed in pipe (6) front end, hole, pipe (6) the inner, hole is fixedly connected with air inlet blanking cover (13), and described connection end cap (17) outboard end is fixedly connected with suction tude (1), and the end face connecting end cap (17) is equipped with urea nozzle (2); Described outer cylinder body (7) inner chamber, corresponding to hole pipe (6) rear end be fixedly installed carrier (8), air outlet pipe (9) is fixed on the outlet side of outer cylinder body (7) by dividing plate (11) and end cap of giving vent to anger (10).
2. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described necking down Taper Pipe (16) collar extension is large, interior young.
3. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described hole pipe (6) is fixedly connected on the inlet end of outer cylinder body (7) by air inlet outer end cap (4), air inlet inner end cap (5).
4. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described air outlet pipe (9) is arranged at the inner position on the lower of outer cylinder body (7).
5. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: the air inlet end of described suction tude (1) forms air inlet necking pipe (3).
6. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described connection end cap (17) is in cone tubular, and urea nozzle (2) is arranged on the conical surface of connection end cap (17).
7. urea nozzle integrated form SCR catalytic converter as claimed in claim 1, is characterized in that: described outer cylinder body (7) forms air-inlet cavity, stuffed heat insulated cotton (15) between air-inlet cavity and outer cylinder body (7) inwall corresponding to pipe (6) place, hole.
CN201510945764.2A 2015-12-17 2015-12-17 Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter Pending CN105569787A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510945764.2A CN105569787A (en) 2015-12-17 2015-12-17 Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter

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Application Number Priority Date Filing Date Title
CN201510945764.2A CN105569787A (en) 2015-12-17 2015-12-17 Urea nozzle integrated SCR (Selective Catalytic Reduction) catalytic converter

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106368780A (en) * 2016-08-29 2017-02-01 无锡威孚力达催化净化器有限责任公司 Exhaust gas aftertreatment assembly for non-road barrel type integrated injection diesel engine
CN106368771A (en) * 2016-10-24 2017-02-01 无锡威孚力达催化净化器有限责任公司 Barrel type SCR aftertreatment mixing device
CN106968765A (en) * 2017-05-04 2017-07-21 安徽江淮汽车集团股份有限公司 A kind of diesel urea mixing arrangement
CN107131031A (en) * 2017-06-29 2017-09-05 杭州银轮科技有限公司 Hold into cartridge type SCR and encapsulate inlet end assembly
WO2017215461A1 (en) * 2016-06-15 2017-12-21 天纳克(苏州)排放系统有限公司 Exhaust aftertreatment apparatus
CN110552763A (en) * 2019-09-12 2019-12-10 无锡威孚力达催化净化器有限责任公司 Detachable automobile post-treatment urea mixing device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203035307U (en) * 2013-01-11 2013-07-03 郑州宇通客车股份有限公司 Integrated selective catalytic reduction (SCR) catalytic conversion muffler for diesel engine
CN103334818A (en) * 2013-07-09 2013-10-02 潍柴动力股份有限公司 SCR catalyzing silencer and mixing tube device thereof
WO2014208841A1 (en) * 2013-06-28 2014-12-31 두산엔진주식회사 Reducing agent pyrolysis system for selective catalytic reduction apparatus
CN204457943U (en) * 2014-12-26 2015-07-08 潍柴动力股份有限公司 Scr catalytic muffler
CN104832256A (en) * 2015-05-13 2015-08-12 天纳克(苏州)排放系统有限公司 Dual-layer mixing pipe and exhaust treating device thereof
CN204827615U (en) * 2015-07-27 2015-12-02 天纳克(苏州)排放系统有限公司 Double -deck hybrid tube and exhaust back processing apparatus thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203035307U (en) * 2013-01-11 2013-07-03 郑州宇通客车股份有限公司 Integrated selective catalytic reduction (SCR) catalytic conversion muffler for diesel engine
WO2014208841A1 (en) * 2013-06-28 2014-12-31 두산엔진주식회사 Reducing agent pyrolysis system for selective catalytic reduction apparatus
CN103334818A (en) * 2013-07-09 2013-10-02 潍柴动力股份有限公司 SCR catalyzing silencer and mixing tube device thereof
CN204457943U (en) * 2014-12-26 2015-07-08 潍柴动力股份有限公司 Scr catalytic muffler
CN104832256A (en) * 2015-05-13 2015-08-12 天纳克(苏州)排放系统有限公司 Dual-layer mixing pipe and exhaust treating device thereof
CN204827615U (en) * 2015-07-27 2015-12-02 天纳克(苏州)排放系统有限公司 Double -deck hybrid tube and exhaust back processing apparatus thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017215461A1 (en) * 2016-06-15 2017-12-21 天纳克(苏州)排放系统有限公司 Exhaust aftertreatment apparatus
CN106368780A (en) * 2016-08-29 2017-02-01 无锡威孚力达催化净化器有限责任公司 Exhaust gas aftertreatment assembly for non-road barrel type integrated injection diesel engine
CN106368771A (en) * 2016-10-24 2017-02-01 无锡威孚力达催化净化器有限责任公司 Barrel type SCR aftertreatment mixing device
CN106968765A (en) * 2017-05-04 2017-07-21 安徽江淮汽车集团股份有限公司 A kind of diesel urea mixing arrangement
CN107131031A (en) * 2017-06-29 2017-09-05 杭州银轮科技有限公司 Hold into cartridge type SCR and encapsulate inlet end assembly
CN107131031B (en) * 2017-06-29 2023-01-24 杭州银轮科技有限公司 End advances cylinder SCR encapsulation inlet end assembly
CN110552763A (en) * 2019-09-12 2019-12-10 无锡威孚力达催化净化器有限责任公司 Detachable automobile post-treatment urea mixing device

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Application publication date: 20160511