CN105568460B - A kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method - Google Patents
A kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method Download PDFInfo
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- CN105568460B CN105568460B CN201510975464.9A CN201510975464A CN105568460B CN 105568460 B CN105568460 B CN 105568460B CN 201510975464 A CN201510975464 A CN 201510975464A CN 105568460 B CN105568460 B CN 105568460B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/22—Drafting machines or arrangements without fallers or like pinned bars in which fibres are controlled by rollers only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The present invention provides a kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method, including rear, in after, in before and front roller, afterwards, in after, middle front roller includes roller shaft, roller shaft is respectively by first, second and the 3rd servomotor drive, roller set is connected with by bearing on roller shaft, bearing has two kinds of working conditions, open and closed, two states pass through electromagnetic switch control, after each spindle of every spinning frame, in after, electromagnetic switch and first on middle front roller, second is connected with the 3rd servomotor by programmable logic controller (PLC), during production, each spindle includes three kinds of states, i.e. first, second and the 3rd rove by rear, in after, middle front roller is fed simultaneously, second and the 3rd rove in after, middle front roller is fed simultaneously, 3rd rove is fed by middle front roller, and three kinds of states of each spindle can be controlled individually, so as to may be implemented on a spinning frame while producing different color effect, the cop of yarn with different.
Description
Technical field
The present invention relates to ring spinning new technical field, particularly relate to a kind of controllable roller interruption of single ingot and feed
Enter section coloured yarn production control system and production method.
Background technology
Section coloured yarn is one kind of flame, is spinned using the fiber of different colours or raw material, and its color is in yarn
Combined in same cross section by a variety of colored fibers, on yarn longitudinal length, the colored fibre of various combination is in irregular disconnected
The distribution of continuous change.The soft plentiful, fancy of satin color yarn fabric color and luster is various, stereovision is strong, meets consumer to fashion
Pursue.At present, the section coloured yarn production technology that domestic and international main flow is used mainly has four kinds, is that grilling drawing process carries out section coloured silk respectively
Color matching, drawing frame segmentation feeding, three roller spinning frames, four roller spinning frames.These four section coloured yarn production technologies are both needed to corresponding
Install section coloured yarn device, i.e. Computerized controller in production equipment additional, the speed or service cycle to part of appliance are controlled,
Realize the production of section coloured yarn.The color matching of section coloured silk and drawing frame segmentation two kinds of production technologies of feeding are wherein carried out using grilling drawing process
For producing the color ribbon of section, after spin section coloured yarn by rove and spinning process, be used for the production of wool spinning section coloured yarn line, and
Equipment price is expensive.Install the similar fasciated yarn of three roller spinning frame yarn formation structures of section coloured yarn device additional, be used for producing Duan Caizhu
Save yarn.Four roller spinning frames are to feed two rove using ladder rubber roll, and rove feeding speed is changed by servomotor segmentation,
Realize the spinning of section coloured yarn.The mechanism can spin bar and do relatively uniform section coloured yarn, but regular roving feeding and back zone drafting multiple
Regulation and control all not enough facilitate.Three roller spinning frames and four roller spinning frame section coloured yarn process units are only applicable to two kinds of production
The section coloured yarn of color rove, yarn color is more single, and pattern circulation regulation underaction, and yarn evenness quality needs to be carried
It is high.
Pin is in this regard, the present invention provides a kind of controllable roller interruption feeding section coloured yarn production control system and producer of single ingot
Method, production control system includes rear roller, middle rear roller, middle front roller and front roller, rear roller, middle rear roller, middle front roller
Including roller shaft, rear roller, middle rear roller, the roller shaft of middle front roller are driven by first, second, and third servomotor respectively,
Be connected with roller set on roller shaft, roller set is connected by bearing with roller shaft, bearing has two kinds of working conditions, open state with
Off status, two states by electromagnetic switch control, the rear roller on each spindle, middle rear roller on every spinning frame, in
Electromagnetic switch on front roller is connected with first, second, and third servomotor by programmable logic controller (PLC), during production, often
Individual spindle include three productions state, i.e. the first rove, the second rove and the 3rd rove respectively by rear roller, middle rear roller, in
Front roller is fed simultaneously, and the second rove and the 3rd rove are fed simultaneously by middle rear roller, middle front roller respectively, and the 3rd rove is independent
Fed by middle front roller, and the three productions state of each spindle can be controlled individually, so as to may be implemented in same on a spinning frame
When production different color effect, the cop of yarn with different.
The content of the invention
The purpose of the present invention provides a kind of controllable roller interruption feeding section coloured yarn production control system and producer of single ingot
Method, to realize on a spinning frame while producing the cop of different color effect, yarn with different.
In order to achieve the above object, the present invention relates to a kind of controllable roller interruption feeding section coloured yarn production control system of single ingot
System, including rear roller, middle rear roller, middle front roller and front roller, the rear roller, middle rear roller, middle front roller include roller
Axle, the rear roller, middle rear roller, the roller shaft of middle front roller are respectively by the first servomotor, the second servomotor and the 3rd
Servomotor drives, and the front roller drives by main motor, in the rear roller, middle rear roller, on the roller shaft of middle front roller
It is connected with rear roller set, middle rear roller set and middle front roller set, the rear roller set, middle rear roller set and middle front roller set difference
It is connected by clutch shaft bearing, second bearing, 3rd bearing with roller shaft, the rear roller set, middle rear roller set and middle front roller
The clutch shaft bearing of set, second bearing, 3rd bearing are connected by the first electromagnetic switch, the second electromagnetic switch and the 3rd electromagnetic switch respectively
Connect, the clutch shaft bearing, second bearing, 3rd bearing there are two kinds of working conditions, on-state and off-state, two states can pass through
Electromagnetic switch is controlled, and roller set is not rotated with roller shaft during open state, and roller set follows roller shaft to rotate during off status, every thin
The rear roller on each spindle, middle rear roller on yarn machine, the first electromagnetic switch on middle front roller, the second electromagnetic switch and
Three electromagnetic switch are connected with first, second, and third servomotor by programmable logic controller (PLC), the FPGA control
Device processed is connected with touch-screen, and the first rove is fed by the rear roller, and the second rove is fed by the middle rear roller, the 3rd rove
Fed by the middle front roller, first rove, the second rove and the 3rd rove quantitatively can be described with identical or difference
The color of first rove, the second rove and the 3rd rove is different, the material phase of first rove, the second rove and the 3rd rove
Together.
The invention further relates to a kind of controllable roller interruption feeding section coloured yarn production method of single ingot, each spindle includes three kinds
Working condition：It is respectively quantitatively T that first state, which is,1、T2、T3The first rove, the second rove and the 3rd rove respectively by rear sieve
Drawing, middle rear roller, middle front roller feed the quantification of M of spinning simultaneously1The first spun yarn, now clutch shaft bearing, second bearing and
Three bearings are in off status, and rear roller, middle rear roller, middle front roller and front roller are respectively with speed v1、v2、v3And v4Rotate；
It is respectively quantitatively T that second state, which is,2、T3The second rove and the 3rd rove respectively by middle rear roller, middle front roller simultaneously feed spinning
Make quantification of M2The second spun yarn, now second bearing and 3rd bearing be in off status, clutch shaft bearing is in open state, after
Roller, middle rear roller, middle front roller and front roller are respectively with speed v1、v2、v3And v4Rotate；The third state is quantification of T3
Three rove spin quantification of M by the feeding of middle front roller3The 3rd spun yarn, now 3rd bearing be in off status, clutch shaft bearing, the
Two bearings are in open state, and rear roller, middle rear roller, middle front roller and front roller are respectively with speed v1、v2、v3And v4Rotate；
The first spun yarn, the second spun yarn under three kinds of different working conditions, the 3rd quantifying for spun yarn meet M3<M2And (M3+M2)<M1, it is described
Front roller velocity of rotation v4According to spool winding diameter d1, front roller diameter d2, spindle speed n1With wire loop rotating speed n2According to public affairs
Formula v4=(n1-n2)×d1/d2It is determined that, the middle front roller velocity of rotation v3According to the quantitative M of the 3rd spun yarn3, front roller rotate speed
Spend v4With the 3rd regular roving feeding T3According to formula v3=v4×M3/T3It is determined that, the middle rear roller velocity of rotation v2It is thin according to the 3rd
The quantitative M of yarn3, the quantitative M of the second spun yarn2, middle front roller velocity of rotation v3, the 3rd regular roving feeding T3, the second regular roving feeding T2According to public affairs
Formula v2=v3×(M2-M3)×T3/(T2×M3) determine, the rear roller velocity of rotation v1According to the quantitative M of the 3rd spun yarn3, it is second thin
The quantitative M of yarn2, the quantitative M of the first spun yarn1, middle rear roller velocity of rotation v2, the first regular roving feeding T1, the second regular roving feeding T2According to public affairs
Formula v2=v2×(M1-M2-M3)×T2/(T1×(M2-M3)) determine；The working condition of each spindle is individually controlled on the touch-screen
System, and each the working condition of spindle can switch between first state, the second state and the third state, the first rove, second
The quantitative T of rove and the 3rd rove1、T2、T3With the first spun yarn, the second spun yarn, the 3rd spun yarn quantitative M1、M2And M3It is both needed to touching
Touch in screen and input.
During spinning, the first rove, the second rove and the 3rd rove of three kinds of different colours respectively by rear roller, in after sieve
Draw, middle front roller is fed, parameter needed for then being inputted in touch-screen, while the virgin work state of each spindle is inputted, and
Each motor is rotated according to the corresponding roller of three kinds of different working state controls afterwards, realizes the life of the fancy section coloured yarn of each spindle
Production, meanwhile, can also be according to needs of production in spinning process, the working condition to each spindle in touch-screen carries out three
Being individually switched between kind working condition, so as to realize on a spinning frame while producing different color effect, yarn with different
Cop.
The present invention provides a kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method, realizes
Produce different color effect, the cop of yarn with different simultaneously on a spinning frame.
Brief description of the drawings
Fig. 1 is apparatus structure schematic diagram of the invention.
Embodiment
As shown in Figure 1, a kind of single ingot it is controllable roller interruption feeding section coloured yarn production control system, including rear roller 1, in
Rear roller 2, middle front roller 3 and front roller 4, rear roller 1, middle rear roller 2, middle front roller 3 include roller shaft, rear roller 1, in after
Roller 2, the roller shaft of middle front roller 3 are respectively by the first servomotor 14, the second servomotor 15 and the band of the 3rd servomotor 16
Dynamic, front roller 4 is driven by main motor 17, and rear roller is connected with rear roller 1, middle rear roller 2, the roller shaft of middle front roller 3
Set 5, middle rear roller set 6 and middle front roller set 7, rear roller set 5, middle rear roller set 6 and middle front roller set 7 pass through first axle respectively
Hold, second bearing, 3rd bearing are connected with roller shaft, the first axle of rear roller set 5, middle rear roller set 6 and middle front roller set 7
Hold, second bearing, 3rd bearing are connected by the first electromagnetic switch 8, the second electromagnetic switch 9 and the 3rd electromagnetic switch 10 respectively, the
One bearing, second bearing, 3rd bearing have two kinds of working conditions, and on-state and off-state, two states can pass through electromagnetic switch
Control, roller set is not rotated with roller shaft during open state, and roller set follows roller shaft to rotate during off status, on every spinning frame
Rear roller 1, middle rear roller 2 on each spindle, the first electromagnetic switch 8 on middle front roller 3, the second electromagnetic switch 9 and the 3rd
Electromagnetic switch 10 is connected with first, second, and third servomotor by programmable logic controller (PLC) 18, Programmable logical controller
Device 18 is connected with touch-screen, and the first rove 11 is fed by rear roller 1, and the second rove 12 is fed by middle rear roller 2, the 3rd rove 13
Fed by middle front roller 3, the first rove 11, the second rove 12 and the 3rd rove 13 quantitatively can be with identical or difference, first
Rove 11, the second rove 12 are different with the color of the 3rd rove 13, the material of the first rove 11, the second rove 12 and the 3rd rove 13
Matter is identical.
The invention further relates to a kind of controllable roller interruption feeding section coloured yarn production method of single ingot, each spindle includes three kinds
Working condition：It is respectively quantitatively T that first state, which is,1、T2、T3The first rove 11, the second rove 12 and the 3rd rove 13 respectively by
Rear roller 1, middle rear roller 2, middle front roller 3 feed the quantification of M of spinning simultaneously1The first spun yarn, now clutch shaft bearing, the second axle
Hold and be in off status with 3rd bearing, rear roller 1, middle rear roller 2, middle front roller 3 and front roller 4 are respectively with speed v1、v2、
v3And v4Rotate；It is respectively quantitatively T that second state, which is,2、T3The second rove 12 and the 3rd rove 13 respectively by middle rear roller 2, in
Front roller 3 feeds the quantification of M of spinning simultaneously2The second spun yarn, now second bearing and 3rd bearing are in off status, first
Bearing is in open state, and rear roller 1, middle rear roller 2, middle front roller 3 and front roller 4 are respectively with speed v1、v2、v3And v4Rotate；
The third state is quantification of T3The 3rd rove 13 the quantification of M of spinning is fed by middle front roller 33The 3rd spun yarn, now the 3rd axle
Hold in off status, clutch shaft bearing, second bearing are in open state, rear roller 1, middle rear roller 2, middle front roller 3 and preceding sieve
4 are drawn respectively with speed v1、v2、v3And v4Rotate；The first spun yarn, the second spun yarn, the 3rd spun yarn under three kinds of different working conditions
Quantitatively meet M3<M2And (M3+M2)<M1, the velocity of rotation v of front roller 44According to spool winding diameter d1, front roller diameter d2, spindle
Speed n1With wire loop rotating speed n2According to formula v4=(n1-n2)×d1/d2It is determined that, the middle velocity of rotation v of front roller 33It is thin according to the 3rd
The quantitative M of yarn3, front roller velocity of rotation v4With the 3rd regular roving feeding T3According to formula v3=v4×M3/T3It is determined that, middle 2 turns of rear roller
Dynamic speed v2According to the quantitative M of the 3rd spun yarn3, the quantitative M of the second spun yarn2, middle front roller velocity of rotation v3, the 3rd regular roving feeding T3,
Two regular roving feeding T2According to formula v2=v3×(M2-M3)×T3/(T2×M3) determine, the velocity of rotation v of rear roller 11It is thin according to the 3rd
The quantitative M of yarn3, the quantitative M of the second spun yarn2, the quantitative M of the first spun yarn1, middle rear roller velocity of rotation v2, the first regular roving feeding T1, it is second thick
The quantitative T of yarn2According to formula v2=v2×(M1-M2-M3)×T2/(T1×(M2-M3)) determine；The work of each spindle on touch-screen
State is individually controlled, and the working condition of each spindle can switch between first state, the second state and the third state, and first
The quantitative T of rove 11, the second rove 12 and the 3rd rove 131、T2、T3Quantified with the first spun yarn, the second spun yarn, the 3rd spun yarn
M1、M2And M3It is both needed to input in touch-screen.
During spinning, the first rove 11, the second rove 12 and the 3rd rove 13 of three kinds of different colours respectively by rear roller 1,
Middle rear roller 2, middle front roller 3 are fed, parameter needed for then being inputted in touch-screen, while inputting the virgin work of each spindle
State, then each motor rotated according to the corresponding roller of three kinds of different working state controls, realize the fancy section of each spindle
The production of color yarn, meanwhile, can also be according to needs of production, to the work shape of each spindle in touch-screen in spinning process
State carries out being individually switched between three kinds of working conditions, thus realize on a spinning frame and meanwhile produce different color effect,
The cop of yarn with different.
Claims (1)
1. a kind of controllable roller interruption feeding section coloured yarn production method of single ingot, color using the controllable roller interruption feeding section of single ingot
Yarn production control system, control system includes rear roller, middle rear roller, middle front roller and front roller, it is characterised in that：After described
Roller, middle rear roller, middle front roller include roller shaft, and the rear roller, middle rear roller, the roller shaft of middle front roller are respectively by the
One servomotor, the second servomotor and the 3rd servomotor are driven, and the front roller is driven by main motor, in the rear sieve
Rear roller set, middle rear roller set and middle front roller set, rear sieve are connected with drawing, middle rear roller, the roller shaft of middle front roller
Help pull a cart, middle rear roller set and middle front roller set are connected by clutch shaft bearing, second bearing, 3rd bearing with roller shaft respectively, institute
Rear roller set, the clutch shaft bearing of middle rear roller set and middle front roller set, second bearing, 3rd bearing is stated to be opened by the first electromagnetism respectively
Close, the second electromagnetic switch and the 3rd electromagnetic switch are connected, the clutch shaft bearing, second bearing, 3rd bearing there are two kinds of work shapes
State, on-state and off-state, two states can be by electromagnetic switch control, and roller set is not rotated with roller shaft during open state, is closed
Roller set follows roller shaft to rotate during state, the rear roller on each spindle, middle rear roller, middle front roller on every spinning frame
On the first electromagnetic switch, the second electromagnetic switch and the 3rd electromagnetic switch with first, second, and third servomotor by that can compile
Journey logic controller is connected, and the programmable logic controller (PLC) is connected with touch-screen, and the first rove is fed by the rear roller, the
Two rove are fed by the middle rear roller, and the 3rd rove is fed by the middle front roller, first rove, the second rove and the
The quantitative identical or difference of three rove, the color of first rove, the second rove and the 3rd rove is different, and described first is thick
The material of yarn, the second rove and the 3rd rove is identical；Each spindle includes three kinds of working conditions：First state is to be respectively quantitatively
T1、T2、T3The first rove, the second rove and the 3rd rove respectively by rear roller, middle rear roller, middle front roller simultaneously feed spinning
Make quantification of M1The first spun yarn, now clutch shaft bearing, second bearing and 3rd bearing be in off status, rear roller, in after
Roller, middle front roller and front roller are respectively with speed v1、v2、v3And v4Rotate；It is respectively quantitatively T that second state, which is,2、T3Second
Rove and the 3rd rove are fed spin quantification of M respectively simultaneously by middle rear roller, middle front roller2The second spun yarn, now second
Bearing and 3rd bearing are in off status, and clutch shaft bearing is in open state, rear roller, middle rear roller, middle front roller and preceding sieve
Pulling is not with speed v1、v2、v3And v4Rotate；The third state is quantification of T3The 3rd rove it is quantitative by middle front roller feeding spinning
For M3The 3rd spun yarn, now 3rd bearing be in off status, clutch shaft bearing, second bearing are in open state, rear roller, in
Rear roller, middle front roller and front roller are respectively with speed v1、v2、v3And v4Rotate；First under three kinds of different working conditions is thin
Yarn, the second spun yarn, the 3rd quantifying for spun yarn meet M3<M2, and (M3+M2)<M1, the front roller velocity of rotation v4Rolled up according to spool
Around diameter d1, front roller diameter d2, spindle speed n1With wire loop rotating speed n2According to formula v4=(n1-n2)×d1/d2It is determined that, institute
State middle front roller velocity of rotation v3According to the quantitative M of the 3rd spun yarn3, front roller velocity of rotation v4With the 3rd regular roving feeding T3According to public affairs
Formula v3=v4×M3/T3It is determined that, the middle rear roller velocity of rotation v2According to the quantitative M of the 3rd spun yarn3, the quantitative M of the second spun yarn2, in
Front roller velocity of rotation v3, the 3rd regular roving feeding T3, the second regular roving feeding T2According to formula v2=v3×(M2-M3)×T3/(T2×
M3) determine, the rear roller velocity of rotation v1According to the quantitative M of the 3rd spun yarn3, the quantitative M of the second spun yarn2, the quantitative M of the first spun yarn1, in
Rear roller velocity of rotation v2, the first regular roving feeding T1, the second regular roving feeding T2According to formula v2=v2×(M1-M2-M3)×T2/(T1
×(M2-M3)) determine；The working condition of each spindle is individually controlled on the touch-screen, and the working condition of each spindle can be
Switch between first state, the second state and the third state, the quantitative T of the first rove, the second rove and the 3rd rove1、T2、T3
With the first spun yarn, the second spun yarn, the 3rd spun yarn quantitative M1、M2And M3It is both needed to input in touch-screen.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510975464.9A CN105568460B (en) | 2015-12-22 | 2015-12-22 | A kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510975464.9A CN105568460B (en) | 2015-12-22 | 2015-12-22 | A kind of controllable roller interruption feeding section coloured yarn production control system of single ingot and production method |
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| CN105568460B true CN105568460B (en) | 2017-10-27 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435898B (en) * | 2016-11-29 | 2018-08-03 | 苏州世祥生物纤维有限公司 | A kind of rove control feeding spinning apparatus and Yarn spinning method |
| CN107059192B (en) * | 2017-04-17 | 2019-03-22 | 江南大学 | A kind of double ring section color bunchy yarn process units and production method |
| CN109112682A (en) * | 2018-10-19 | 2019-01-01 | 经纬纺织机械股份有限公司 | A kind of ring throstle combined type rear roller device |
| CN115637513B (en) * | 2022-11-07 | 2023-06-23 | 浙江新澳纺织股份有限公司 | Spinning frame capable of producing multi-component wool spinning |
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