CN105567321B - A kind of method for refining production oil product altogether with oil for coal - Google Patents
A kind of method for refining production oil product altogether with oil for coal Download PDFInfo
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- CN105567321B CN105567321B CN201510950031.8A CN201510950031A CN105567321B CN 105567321 B CN105567321 B CN 105567321B CN 201510950031 A CN201510950031 A CN 201510950031A CN 105567321 B CN105567321 B CN 105567321B
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G67/00—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only
- C10G67/02—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only
- C10G67/14—Treatment of hydrocarbon oils by at least one hydrotreatment process and at least one process for refining in the absence of hydrogen only plural serial stages only including at least two different refining steps in the absence of hydrogen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/06—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal by destructive hydrogenation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/70—Catalyst aspects
- C10G2300/708—Coking aspect, coke content and composition of deposits
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/02—Gasoline
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/04—Diesel oil
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- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
A kind of method for refining production oil product altogether with oil for coal, is related to Oil Production method.Coal dust, heavy oil and catalyst are mixed and made into coal, after preheating is mixed with hydrogen, into coal, refining reactor is reacted altogether with oil, reaction product isolates hydrogen-rich gas, light oil, water, crude oil, solvent extraction oil and solid residue, hydrogen-rich gas, light oil and crude oil enter back into the oil products such as hydro-upgrading cellular manufacture gasoline, diesel oil, solvent extraction oil is recycled back to coal preparation unit and carries out coal preparation as heavy oil, and solid residue can be used as semicoke to sell, it can also be used to hydrogen making.Have the advantages that process simple, reaction condition mitigations, oil product high income, without circulate hydrogenation solvent, invest it is small.
Description
Technical field
The present invention relates to Oil Production method, more particularly, to a kind of method for refining production oil product altogether with oil for coal.
Background technology
DCL/Direct coal liquefaction and coal refine two key areas that technology is clean coal technology with oil altogether.Direct coal liquefaction process is
Fine coal is mixed with circulation solvent, is reacted under certain temperature, pressure condition with hydrogen, is converted into the organic matter of coal
Liquefaction oil.Again by desulfurization, denitrogenation, further improve liquefaction oil quality, product is produced in general oil plant
Transport fuel and chemical products.The advantages of DCL/Direct coal liquefaction is that oil yield and the thermal efficiency are high;Major defect is the behaviour of hydrogenation technique
It is harsher to make condition.And it is a kind of coal and heavy oil to grow up on the basis of direct coal liquefaction technology that coal refines technology altogether with oil
The technology processed jointly, the technology have the characteristics of completing two processes of heavy oil modification and coal liquefaction simultaneously, are effectively to utilize coal
With the important means of inferior heavy oil, be in DCL/Direct coal liquefaction third generation technique most economy and industrialization future technique.
Refining is under conditions of high temperature, high pressure to coal altogether with oil, is broken at the weak cross-bond of coal, forms size not
Deng coal free radical fragment, coal free radical fragment receives hydrogen in hydrogen supply dissolvent and hydrogen atmosphere, or coal intramolecular hydrogen occurs and resets
Transfer, and carry out hydrogenolysis, cracking and the self-stabilizationization reaction of series of parallel order, the relatively low product of generation molecular weight.In coal
During oily refining altogether, coal and heavy oil not fully respective independent reaction, and have very strong reciprocation.Heavy oil is both reaction
Thing, while hydrocracking reaction is carried out, the solvent as coal liquefaction again, affect the conversion process of coal.If weight used
Oil has good hydrogen supply capacity, and coal has good cooperative effect with heavy oil, and coal refines oil tech to a certain extent altogether with oil
Better than conventional direct coal liquefaction technology;But if heavy oil used does not have good hydrogen supply capacity, it can not only improve oily production
Rate, it can also reduce oily yield.
Compared with direct coal liquefaction technology, refining technology has following advantage to coal altogether with oil:Reactor can be made full use of
Dischargeable capacity, improve the disposal ability of process units and the production efficiency of the technical process;The arene of coal and heavy oil
Cooperative effect between paraffin class so that coal and the generation oil that oil refines altogether are easier to process as oil products such as qualified gasoline, diesel oil;
Protium in residual oil is higher than the protium content of coal, and during coal with oil altogether refining, hydrogen consumption reduces, and hydrogen utilization rate significantly carries
Height, it can effectively reduce energy consumption and equipment investment;Minor metallic element (such as iron, nickel) in heavy oil can be used as hydrogenation activity group
Point, the progress of hydrogenation reaction is promoted, effectively increases the quality of oil product.
A kind of method that Chinese patent CN104087339A discloses miscellaneous oil, coal and coal tar hydrogenating refine altogether, this method will
Miscellaneous oil, coal, coal tar and catalyst enter paste state bed reactor after being mixed and made into coal, 400~455 DEG C of reaction temperature,
8~19MPa of reaction pressure and hydrogen to oil volume ratio react under conditions of being 800~1200, and product fractionation goes out less than 320 DEG C cuts and entered
Enter fixed bed and carry out hydrofinishing, finally fractionate out oil product.Although this method oil product high income, reaction condition is excessively harsh,
And producing solid slag can not be handled.
Chinese patent CN1515650A discloses a kind of technique side using thermally dissolving and catalytic preparing liquid fuel from coal
Coal dust, lytic agent and catalyst are mixed and made into coal slurry and carry out thermally dissolving and catalytic reaction by method, this method, then by thermally dissolving and catalytic product
Filtering, distillation, will be made liquid oil less than 350 DEG C of fraction hydrogenating modifications.Although this method process is simple, running cost
It is low, but liquefaction oil yield is relatively low.
At present, how the research refined altogether with oil coal both at home and abroad mainly improves the conversion ratio and oil product yield of coal.But chase after
Ask too high coal conversion ratio and oil product yield must be with the reaction condition (430~470 DEG C, 15~30MPa) of harshness for cost.
The content of the invention
It is an object of the invention to provide on the premise of certain oil product yield is maintained, the reaction bar relatively relaxed is used as far as possible
Part, a kind of method for refining production oil product altogether with oil for coal of by-product semicoke.
The present invention comprises the following steps:
1) coal dust, catalyst and heavy oil are mixed and made into coal;
2) after coal being mixed to preheating with hydrogen, unit is refined altogether into coal and oil, is obtained coal and is refined reaction product altogether with oil;
3) refining reaction product isolates high temperature gaseous phase materials and high-temperature liquid-phase material to coal through high pressure hot separator altogether with oil;
4) will enter cold high pressure separator after the cooling of high temperature gaseous phase materials that step 3) obtains, isolate hydrogen-rich gas, gently
Oil and water;
5) enter vacuum distillation tower after the high-temperature liquid-phase material decompression obtained step 3) and carry out separation of solid and liquid, isolate thick
Oil and vacuum tower bottom of towe contain solid Residual oil;
6) vacuum tower bottom of towe is contained into solid Residual oil again through solvent extraction, isolates solvent extraction oil, solvent and solid residue;
7) the isolated solvent extraction oil of step 6) is recycled back in step 1) and coal, solvent warp is made as heavy oil
Posterior circle is reclaimed to use;
8) solid residue isolated in step 6) is sold directly as semicoke, or into Hydrogen Unit, through gasification,
Hydrogen is produced in Water gas shift/WGS, gas purification, for step 2) and 9) use;
9) crude oil isolated in the hydrogen-rich gas obtained in step 4), light oil and step 5) is mixed, changed into hydrogenation
Matter unit;
10) product of hydro-upgrading unit is fractionated into tower and fractionates out the products such as gasoline, diesel oil and fractionating column bottom of tower heavy oil;
11) the fractionating column bottom of tower heavy oil in step 10) is recycled back into Hydrocracking unit to continue to react, can also be recycled back to
Prepared in step 1) with heavy oil, solvent extraction oil together as heavy oil for coal.
In step 1), the coal dust is the low mud coal of degree of coalification, bituminous coal, lignite etc., preferably high-volatile bituminous coal and
Old lignite, the high volatile refer to volatile matter Vdaf> 35%, preferably less than 150 μm of the particle diameter of the coal dust;
The catalyst can use red mud, Natural pyrite, metallurgical flying dust, high ferro gangue, Ni-W bases to be hydrocracked and urge
At least one of agent, Ni-Mo base oil dissolubilities hydrogenation catalyst, ultra-fine high dispersive ferrum-based catalyst etc.;
The heavy oil can use reduced crude, decompression residuum, catalytic cracked oil pulp, Aromatics Extractive Project oil, visbreaker tar, coking
At least one of heavy oil, coal tar, converting plastic waste to oil, waste rubber tire oil etc.;The boiling range of the heavy oil can be 200~550 DEG C,
It is preferred that 360~500 DEG C;
In the coal preparation process, the mass ratio of coal dust and heavy oil can be (1: 9)~(5.5: 4.5), preferably (4.5:
5.5)~(5.5: 4.5).
In step 2), the reactor that the coal refines unit with oil altogether can use suspended-bed reactor or paste state bed reactor
Deng;The coal with oil altogether refine unit reaction temperature can be 380~470 DEG C, reaction pressure can be 6~20MPa, hydrogen to oil volume ratio
Can be 600~1500;Preferable reaction temperature is 400~455 DEG C, reaction pressure is 8~19MPa, hydrogen to oil volume ratio be 800~
1200。
In step 5), the stripping section of the vacuum distillation tower does not set column plate;The vacuum distillation tower, crude oil and vacuum tower
Cutting temperature of the bottom of towe containing solid Residual oil can be 360~520 DEG C, preferably 420~500 DEG C.
Described to contain solid Residual oil progress solvent extraction to vacuum tower bottom of towe in step 6), its extraction solvent is light petrol, slightly
The low boiling point hydrocarbons such as benzene, preferred steps 4) in light oil.
In step 7), the solvent extraction oil can be recycled back to the preparation for being used for coal in step 1) as heavy oil.
In step 8), the solid residue has the characteristics that high-carbon, golf calorific value, can be sold directly as semicoke, uses
In boiler combustion, power plants generating electricity etc.;Hydrogen Unit is can also pass through, hydrogen is produced through gasification, water-gas change, gas purification,
For being used in step 2) and step 8).
In step 9), the hydro-upgrading unit is refined using fixed bed hydrogenation, hydrocracking unit combination, or is only adopted
With fixed bed hydrogenation refining plant.
In step 10), the fractionating column bottom of tower heavy oil can be recycled back to Hydrocracking unit and continue to react, and can also follow
Prepared in loopback step 1) with heavy oil, solvent extraction oil together as heavy oil for coal.
The present invention proposes on the premise of certain oil product yield is maintained, to carry out using the reaction condition relatively relaxed as far as possible
Coal with oil react altogether by refining, is so advantageous to reduce equipment investment, reduces running cost, can also by-product have the half of economic value
Jiao, substantially increase the economic benefit that whole coal refines project with oil altogether.
The advantage of the invention is that:
1. coal and heavy oil are organically combined, refine technology altogether with oil by coal produces oil product, and by-product semicoke simultaneously, has
Effect reduces the difficulty of reaction, improves the economic benefit of whole project.
2. pair vacuum tower bottom of towe improves the yield of oil product containing solid Residual oil to greatest extent using the method for solvent extraction, and
Solid residue portion after extracting is sold directly as semicoke, partly for hydrogen making.
3. using the reaction condition relatively relaxed, the severity of reaction is reduced, significantly reduces the investment and operation of device
Expense.
4. without circulating hydrogenation solvent, the hydrogenation depth that coal refines unit with oil altogether is reduced, improves the utilization rate of hydrogen,
Simplify technological process.
Brief description of the drawings
Fig. 1 is the process flow diagram of the present invention.
In figure each mark for:1 is coal dust;2 be heavy oil;3 be catalyst;4 be coal preparation tank;5 be hydrogen;6 be coal
Oil refines unit altogether;7 be vacuum distillation tower;8 be that vacuum tower bottom of towe contains solid Residual oil;9 be hydrofinishing unit;10 be to be hydrocracked list
Member;11 be fractionating column;12 be fractionating column bottom of tower heavy oil;13 be solvent extraction unit;14 be solvent extraction oil;15 be that solid is residual
Slag;16 be naphtha;17 be diesel oil.
Embodiment
The present invention is described further for the following examples, but not thereby limiting the invention.
Embodiment 1
(1) coal dust below catalytic cracked oil pulp, 100 mesh and catalyst are hybridly prepared into coal, cycle oil
Slurry and coal dust are mixed in 1: 1 ratio, and the addition of catalyst is the 7.5% of quality of pc;
(2) step (1) described coal is mixed with hydrogen, after preheated device preheating, into suspended-bed reactor, anti-
Answer 400 DEG C of temperature, reaction pressure 6.5MPa, volume space velocity 0.5h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1200;
(3) step (2) described reaction product is isolated into high temperature gaseous phase materials and high-temperature liquid-phase thing through high pressure hot separator
Material;After the cooling of high temperature gaseous phase materials, hydrogen-rich gas, light oil and water are isolated;Enter decompression after the decompression of high-temperature liquid-phase material to steam
Evaporate tower to be fractionated, isolate crude oil and vacuum tower bottom of towe contains solid heavy still bottoms;
(4) temperature of step (3) described high pressure hot separator is 390 DEG C;The operation bar of step (3) described vacuum distillation tower
Part is:385 DEG C of column bottom temperature, tower top residual voltage 40mmHg;
(5) solvent is made using light oil described in step (3), solid heavy still bottoms progress solvent is contained to vacuum tower bottom of towe and is taken out
Carry, after solvent recovery, the light oil as solvent recycles;Solvent extraction oil is recycled back in step (1) as heavy oil to be used for
The preparation of coal;Solid residue portion after solvent extraction sells as semicoke, partly through gasification, Water gas shift/WGS and
After gas purification, for hydrogen making;
(6) crude oil in step (3) and remaining light oil are mixed, into fixed bed hydrogenation finishing reactor;It is described to add
Hydrogen refining reaction uses Ni-Mo-W series Hydrobon catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity
0.35h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1000;
(7) hydrotreated product in step (6) is directly entered fixed bed hydrogenation cracker, it is described to be hydrocracked
Reaction uses Ni-W series hydrocracking catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity 0.35h-1, hydrogen
Oil volume than 1000 under conditions of carry out hydrogenation reaction.
(8) isocrackate in step (7) is fractionated into tower and fractionates out gasoline, diesel oil and fractionating column bottom of tower heavy oil,
Fractionating column bottom of tower heavy oil is recycled back in step (7) again, entered together with the hydrotreated product into hydrocracking reactor
Row hydrocracking reaction, the fractionating column bottom of tower heavy oil account for the 3% of isocrackate gross mass.
Embodiment 2
(1) coal dust below catalytic cracked oil pulp, 100 mesh and catalyst are hybridly prepared into coal, cycle oil
Slurry and coal dust are mixed in 2: 1 ratio, and the addition of catalyst is the 15% of quality of pc;
(2) step (1) described coal is mixed with hydrogen, after preheated device preheating, into suspended-bed reactor, anti-
Answer 400 DEG C of temperature, reaction pressure 11MPa, volume space velocity 0.5h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1200;
(3) step (2) described reaction product is isolated into high temperature gaseous phase materials and high-temperature liquid-phase thing through high pressure hot separator
Material;After the cooling of high temperature gaseous phase materials, hydrogen-rich gas, light oil and water are isolated;Enter decompression after the decompression of high-temperature liquid-phase material to steam
Evaporate tower to be fractionated, isolate crude oil and vacuum tower bottom of towe contains solid heavy still bottoms;
(4) temperature of step (3) described high pressure hot separator is 385 DEG C;The operation bar of step (3) described vacuum distillation tower
Part is:380 DEG C of column bottom temperature, tower top residual voltage 30mmHg;
(5) solvent is made using light oil described in step (3), solid heavy still bottoms progress solvent is contained to vacuum tower bottom of towe and is taken out
Carry, after solvent recovery, the light oil as solvent recycles;Solvent extraction oil is recycled back in step (1) as heavy oil to be used for
The preparation of coal;Solid residue portion after solvent extraction sells as semicoke, partly through gasification, Water gas shift/WGS and
After gas purification, for hydrogen making;
(6) crude oil in step (3) and remaining light oil are mixed, into fixed bed hydrogenation finishing reactor;It is described to add
Hydrogen refining reaction uses Ni-Mo-W series Hydrobon catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity
0.35h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1000;
(7) hydrotreated product in step (6) is directly entered fixed bed hydrogenation cracker, it is described to be hydrocracked
Reaction uses Ni-W series hydrocracking catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity 0.35h-1, hydrogen
Oil volume than 1000 under conditions of carry out hydrogenation reaction.
(8) isocrackate in step (7) is fractionated into tower and fractionates out gasoline, diesel oil and fractionating column bottom of tower heavy oil,
Fractionating column bottom of tower heavy oil is recycled back in step (1) again, coal is carried out together as heavy oil with the heavy oil, solvent extraction oil
Preparation.
Embodiment 3
(1) coal dust below coal tar, 100 mesh and catalyst are hybridly prepared into coal, coal tar and coal dust press 2:1
Ratio mixed, the addition of catalyst is the 15% of quality of pc;
(2) step (1) described coal is mixed with hydrogen, after preheated device preheating, into suspended-bed reactor, anti-
Answer 400 DEG C of temperature, reaction pressure 8MPa, volume space velocity 0.5h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1200;
(3) step (2) described reaction product is isolated into high temperature gaseous phase materials and high-temperature liquid-phase thing through high pressure hot separator
Material;After the cooling of high temperature gaseous phase materials, hydrogen-rich gas, light oil and water are isolated;Enter decompression after the decompression of high-temperature liquid-phase material to steam
Evaporate tower to be fractionated, isolate crude oil and vacuum tower bottom of towe contains solid heavy still bottoms;
(4) temperature of step (3) described high pressure hot separator is 385 DEG C;The operation bar of step (3) described vacuum distillation tower
Part is:380 DEG C of column bottom temperature, tower top residual voltage 30mmHg;
(5) solvent is made using light oil described in step (3), solid heavy still bottoms progress solvent is contained to vacuum tower bottom of towe and is taken out
Carry, after solvent recovery, the light oil as solvent recycles;Solvent extraction oil is recycled back in step (1) as heavy oil to be used for
The preparation of coal;Solid residue portion after solvent extraction sells as semicoke, partly through gasification, Water gas shift/WGS and
After gas purification, for hydrogen making;
(6) crude oil in step (3) and remaining light oil are mixed, into fixed bed hydrogenation finishing reactor;It is described to add
Hydrogen refining reaction uses Ni-Mo-W series Hydrobon catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity
0.35h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1000;
(7) hydrotreated product in step (6) is directly entered fixed bed hydrogenation cracker, it is described to be hydrocracked
Reaction uses Ni-W series hydrocracking catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity 0.35h-1, hydrogen
Oil volume than 1000 under conditions of carry out hydrogenation reaction.
(8) isocrackate in step (7) is fractionated into tower and fractionates out gasoline, diesel oil and fractionating column bottom of tower heavy oil,
Fractionating column bottom of tower heavy oil is recycled back in step (1) again, coal is carried out together as heavy oil with the heavy oil, solvent extraction oil
Preparation.
Embodiment 4
(1) coal dust below coal tar, 100 mesh and Ni-Mo base oil dissolubility hydrogenation catalysts are hybridly prepared into coal,
Coal tar and coal dust are mixed in 2: 1 ratio, and the addition of catalyst is the 0.5% of coal quality;
(2) step (1) described coal is mixed with hydrogen, after preheated device preheating, into suspended-bed reactor, anti-
Answer 400 DEG C of temperature, reaction pressure 9MPa, volume space velocity 0.5h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1200;
(3) step (2) described reaction product is isolated into high temperature gaseous phase materials and high-temperature liquid-phase thing through high pressure hot separator
Material;After the cooling of high temperature gaseous phase materials, hydrogen-rich gas, light oil and water are isolated;Enter decompression after the decompression of high-temperature liquid-phase material to steam
Evaporate tower to be fractionated, isolate crude oil and vacuum tower bottom of towe contains solid heavy still bottoms;
(4) temperature of step (3) described high pressure hot separator is 385 DEG C;The operation bar of step (3) described vacuum distillation tower
Part is:380 DEG C of column bottom temperature, tower top residual voltage 30mmHg;
(5) solvent is made using light oil described in step (3), solid heavy still bottoms progress solvent is contained to vacuum tower bottom of towe and is taken out
Carry, after solvent recovery, the light oil as solvent recycles;Solvent extraction oil is recycled back in step (1) as heavy oil to be used for
The preparation of coal;Solid residue portion after solvent extraction sells as semicoke, partly through gasification, Water gas shift/WGS and
After gas purification, for hydrogen making;
(6) crude oil in step (3) and remaining light oil are mixed, into fixed bed hydrogenation finishing reactor;It is described to add
Hydrogen refining reaction uses Ni-Mo-W series Hydrobon catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity
0.35h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1000;
(7) hydrotreated product in step (6) is directly entered fixed bed hydrogenation cracker, it is described to be hydrocracked
Reaction uses Ni-W series hydrocracking catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity 0.35h-1, hydrogen
Oil volume than 1000 under conditions of carry out hydrogenation reaction.
(8) isocrackate in step (7) is fractionated into tower and fractionates out gasoline, diesel oil and fractionating column bottom of tower heavy oil,
Fractionating column bottom of tower heavy oil is recycled back in step (1) again, coal is carried out together as heavy oil with the heavy oil, solvent extraction oil
Preparation.
Embodiment 5
(1) coal dust below catalytic cracked oil pulp, 100 mesh and catalyst are hybridly prepared into coal, cycle oil
Slurry and coal dust are mixed in 2: 1 ratio, and the addition of catalyst is the 15% of quality of pc;
(2) step (1) described coal is mixed with hydrogen, after preheated device preheating, into suspended-bed reactor, anti-
Answer 380 DEG C of temperature, reaction pressure 8MPa, volume space velocity 0.5h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1200;
(3) step (2) described reaction product is isolated into high temperature gaseous phase materials and high-temperature liquid-phase thing through high pressure hot separator
Material;After the cooling of high temperature gaseous phase materials, hydrogen-rich gas, light oil and water are isolated;Enter decompression after the decompression of high-temperature liquid-phase material to steam
Evaporate tower to be fractionated, isolate crude oil and vacuum tower bottom of towe contains solid heavy still bottoms;
(4) temperature of step (3) described high pressure hot separator is 385 DEG C;The operation bar of step (3) described vacuum distillation tower
Part is:380 DEG C of column bottom temperature, tower top residual voltage 30mmHg;
(5) solvent is made using light oil described in step (3), solid heavy still bottoms progress solvent is contained to vacuum tower bottom of towe and is taken out
Carry, after solvent recovery, the light oil as solvent recycles;Solvent extraction oil is recycled back in step (1) as heavy oil to be used for
The preparation of coal;Solid residue portion after solvent extraction sells as semicoke, partly through gasification, Water gas shift/WGS and
After gas purification, for hydrogen making;
(6) crude oil in step (3) and remaining light oil are mixed, into fixed bed hydrogenation finishing reactor;It is described to add
Hydrogen refining reaction uses Ni-Mo-W series Hydrobon catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity
0.35h-1, carry out hydrogenation reaction under conditions of hydrogen to oil volume ratio 1000;
(7) hydrotreated product in step (6) is directly entered fixed bed hydrogenation cracker, it is described to be hydrocracked
Reaction uses Ni-W series hydrocracking catalysts, 360 DEG C of reaction temperature, reaction pressure 16MPa, volume space velocity 0.35h-1, hydrogen
Oil volume than 1000 under conditions of carry out hydrogenation reaction.
(8) isocrackate in step (7) is fractionated into tower and fractionates out gasoline, diesel oil and fractionating column bottom of tower heavy oil,
Fractionating column bottom of tower heavy oil is recycled back in step (1) again, coal is carried out together as heavy oil with the heavy oil, solvent extraction oil
Preparation.
In order to prove the technique effect of coal of the present invention and oil refining production oil product technique altogether, it is special to above-described embodiment 1, it is real
Apply example 2, embodiment 3, embodiment 4 and embodiment 5 and carry out measuring.
Conversion ratio=1- (moisture, ash content quality in solid residue quality-coal dust, catalyst)/(dry ash free basis coal of coal
Silty amount+dry ash free basis catalyst carrier quality) × 100%;
Gasoline, diesel oil distillate quality/(heavy oil quality+dry ash free basis coal dust matter are generated in oil product yield=whole technique
Amount+dry ash free basis catalyst carrier quality) × 100%.
Wherein, the catalyst carrier quality refers both to use catalyst of the coal dust for carrier.
It is as shown in table 1 that the coal of embodiment 1~5 refines result with oil altogether.
Table 1
The invention provides one kind to be used for coal and oil refining production oil product, and the method for by-product semicoke altogether, its key step bag
Include:Coal dust, heavy oil and catalyst are mixed and made into coal, after preheating is mixed with hydrogen, refining reactor enters altogether with oil into coal
Row reaction, reaction product isolate hydrogen-rich gas, light oil, water, crude oil, solvent extraction oil and solid residue, hydrogen-rich gas, light oil
The oil products such as hydro-upgrading cellular manufacture gasoline, diesel oil are entered back into crude oil, solvent extraction oil is recycled back to coal preparation unit work
Coal preparation is carried out for heavy oil, solid residue can be used as semicoke to sell, it can also be used to hydrogen making.The present invention has technique side
Method is simple, reaction condition mitigations, oil product high income, without circulating hydrogenation solvent, investing the advantages that small.
Claims (11)
- A kind of 1. method for refining production oil product altogether with oil for coal, it is characterised in that comprise the following steps:1) coal dust, catalyst and heavy oil are mixed and made into coal;In the coal preparation process, the mass ratio of coal dust and heavy oil is (1: 9)~(5.5: 4.5);The catalyst using red mud, Natural pyrite, metallurgical flying dust, high ferro gangue, Ni-W bases hydrocracking catalyst, At least one of Ni-Mo base oil dissolubilities hydrogenation catalyst, ultra-fine high dispersive ferrum-based catalyst;The heavy oil using reduced crude, decompression residuum, catalytic cracked oil pulp, Aromatics Extractive Project oil, visbreaker tar, coking heavy oil, At least one of converting plastic waste to oil, waste rubber tire oil;The boiling range of the heavy oil is 200~550 DEG C;2) after coal being mixed to preheating with hydrogen, unit is refined altogether into coal and oil, is obtained coal and is refined reaction product altogether with oil;The reaction temperature that the coal refines unit with oil altogether is 380~470 DEG C, reaction pressure is 6~20MPa, hydrogen to oil volume ratio is 600~1500;The reactor that the coal refines unit with oil altogether uses suspended-bed reactor or paste state bed reactor;3) refining reaction product isolates high temperature gaseous phase materials and high-temperature liquid-phase material to coal through high pressure hot separator altogether with oil;4) cold high pressure separator will be entered after the cooling of high temperature gaseous phase materials that step 3) obtains, isolate hydrogen-rich gas, light oil and Water;5) enter vacuum distillation tower after the high-temperature liquid-phase material decompression obtained step 3) and carry out separation of solid and liquid, isolate crude oil and Vacuum tower bottom of towe contains solid Residual oil;The stripping section of the vacuum distillation tower does not set column plate;The vacuum distillation tower, crude oil is with vacuum tower bottom of towe containing solid Residual oil Cutting temperature is 360~520 DEG C;6) vacuum tower bottom of towe is contained into solid Residual oil again through solvent extraction, isolates solvent extraction oil, solvent and solid residue;7) the isolated solvent extraction oil of step 6) is recycled back in step 1) and coal is made as heavy oil, solvent is recovered Posterior circle uses;8) solid residue isolated in step 6) is sold directly as semicoke, or into Hydrogen Unit, through gasification, water coal Hydrogen is produced in gas conversion, gas purification, for step 2) and 9) use;9) crude oil isolated in the hydrogen-rich gas obtained in step 4), light oil and step 5) is mixed, into hydro-upgrading list Member;10) product of hydro-upgrading unit is fractionated into tower and fractionates out gasoline, diesel oil and fractionation column bottom heavy oil product;11) the fractionating column bottom of tower heavy oil in step 10) is recycled back into Hydrocracking unit to continue to react, or be recycled back in step 1) Prepared with heavy oil, solvent extraction oil together as heavy oil for coal.
- A kind of 2. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that in step 1), institute Coal dust is stated as at least one of mud coal, bituminous coal, lignite.
- 3. a kind of method for coal and the common refining production oil product of oil as claimed in claim 2, it is characterised in that the coal dust is height Volatile matter bituminous coal and old lignite, the high volatile refer to volatile matter Vdaf> 35%, the particle diameter of the coal dust for 150 μm with Under.
- 4. a kind of method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that the heavy oil evaporates Journey is 360~500 DEG C.
- A kind of 5. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that the vacuum distillation Tower, crude oil are 420~500 DEG C with cutting temperature of the vacuum tower bottom of towe containing solid Residual oil.
- 6. a kind of method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that right in step 6) Vacuum tower bottom of towe contains solid Residual oil and carries out solvent extraction, and its extraction solvent is light petrol or crude benzol.
- 7. a kind of method for coal and the common refining production oil product of oil as claimed in claim 6, it is characterised in that described to vacuum tower Bottom of towe contains solid Residual oil and carries out solvent extraction, and its extraction solvent is the light petrol in step 4).
- A kind of 8. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that in step 7), institute State solvent extraction oil and be recycled back to the preparation for being used for coal in step 1) as heavy oil.
- A kind of 9. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that in step 8), institute State solid residue to sell directly as semicoke, for boiler combustion, power plants generating electricity;Or into Hydrogen Unit, through gasification, water-gas Hydrogen is produced in change, gas purification, for being used in step 2) and step 8).
- A kind of 10. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that in step 9), The hydro-upgrading unit is refined using fixed bed hydrogenation, hydrocracking unit combination, or only with the refined dress of fixed bed hydrogenation Put.
- A kind of 11. method for coal and the common refining production oil product of oil as claimed in claim 1, it is characterised in that in step 10), The fractionating column bottom of tower heavy oil is recycled back to Hydrocracking unit and continues to react, or is recycled back in step 1) and heavy oil, solvent extraction Oil is prepared together as heavy oil for coal.
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