CN105565349A - Recycling method for leaf filter residues in aluminum oxide production - Google Patents

Recycling method for leaf filter residues in aluminum oxide production Download PDF

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Publication number
CN105565349A
CN105565349A CN201610031883.1A CN201610031883A CN105565349A CN 105565349 A CN105565349 A CN 105565349A CN 201610031883 A CN201610031883 A CN 201610031883A CN 105565349 A CN105565349 A CN 105565349A
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filter residue
solid
liquid separation
recoverying
aluminum oxide
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CN105565349B (en
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樊大林
周风江
左会敏
车洪生
张志斌
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Henan Hua Hui Nonferrous Engineering Design Co Ltd
Aluminum Corp of China Ltd
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Aluminum Corp of China Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Inorganic Chemistry (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)

Abstract

The invention provides a recycling method for leaf filter residues in aluminum oxide production and relates to an improvement in an aluminum oxide production method. The recycling method is characterized in that during the recycling process, leaf filter residue slurry is subjected to solid-liquid separation, and separated feed liquid is returned to a coarse liquid tank; after bottom current obtained after solid-liquid separation is subjected to dealuminization and filter pressing, filter liquid is conveyed to a decomposition mother solution or evaporation stock solution tank, and filter cakes are returned to a lime stock bin. According to the recycling method for the leaf filter residues in aluminum oxide production, compounds of aluminum oxide and calcium oxide in the leaf filter residues can be effectively recycled, the compounds become an effective additive of aluminum oxide products and for aluminum oxide dissolved matter, aluminum oxide is recycled, emissions of red mud are reduced, and therefore good economic benefits and environmental benefits are achieved.

Description

A kind of recoverying and utilizing method of alumina producing middle period filter residue
Technical field
A recoverying and utilizing method for alumina producing middle period filter residue, relates to a kind of improvement of alumina-producing method.
Background technology
At present, in alumina producing, the leaf of thick liquid filters Cheng Caiyong milk of lime or adds a part of flyash as flocculating aids.Leaf filter residue slurries are the extension mud mixed serums on seminal fluid and the filter cloth of recoil filter cloth, and leaf filter residue slurries drain into filter cake groove usually, its consolidate containing for 30 ?100g/l, main component is the compound of seminal fluid, red mud and aluminum oxide and calcium oxide.
Lime is leaching additive in alumina producing, cardinal principle is that lime reacts generation calcium aluminate in sodium aluminate solution, in ore process in leaching, eliminate the impact of titanium mineral, make part Sodium-silica slag change calcium aluminosilicate hydrate reduction alkaline consumption into, in stripping reaction process, play katalysis simultaneously, accelerate process in leaching and carry out.The flocculating aids that thick liquid leaf filter is added, most aluminum oxide factory uses slaked lime breast, and small part uses the mixture of slaked lime breast and flyash.Thick liquid seston main component is red mud, does not react with milk of lime.Milk of lime is added in thick liquid, can reacts with thick liquid and sodium aluminate solution, produce porous calcium aluminate and hang on filter cloth, play the effect of drainage.Within a leaf filter cycle of operation, the solids such as calcium aluminate that thick liquid seston and reaction generate along with seminal fluid recoil, empty in filter cake groove.
Carry out suction filtration, washing, oven dry to leaf filter residue slurry samples, leaf filter residue solid is analyzed, when not adding flyash aluminum oxide account for about 30%, A/S be 5 ?7; When adding part flyash, aluminum oxide account for 25% ?about 28%, A/S be 2 ?3, calcium oxide content 20% ?30%.The current major part of leaf filter residue solid is arranged into red mud outward, have lost aluminum oxide and calcium oxide, make red mud amount increase simultaneously.
Summary of the invention
Object of the present invention is exactly the deficiency existed for above-mentioned prior art, provide a kind of effectively can reclaim aluminum oxide and calcium oxide in leaf filter residue compound, reduce the discharge of red mud, there is the recoverying and utilizing method of the leaf filter residue of good economic benefit and environmental benefit in alumina producing.
The object of the invention is to be achieved through the following technical solutions.
A recoverying and utilizing method for alumina producing middle period filter residue, it is characterized in that its recycling process is that leaf filter residue slurries are carried out solid-liquid separation, isolated feed liquid sends thick liquid bath back to; The underflow of solid-liquid separation is after dealuminzation, press filtration, and filtrate send decomposition nut liquid or vaporizing raw liquor groove, and filter cake turns back to lime batch bin.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, is characterized in that solid-liquid separation process adds polyacrylamide polymeric additive, add-on be leaf filter residue solid masses 0.03 ‰ ?0.1 ‰.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, it is characterized in that adding slaked lime breast in the dealumination process of the underflow process of solid-liquid separation, slaked lime breast addition by caustic ratio after resultant aluminum hexahydrate acid DFP, reaction reach 2.8 ?3.5 to calculate.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, is characterized in that the dealumination process of the underflow process of solid-liquid separation is at 60 DEG C of-90 DEG C of temperature, carries out stirring reaction 25 minutes-50 minutes.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, it is characterized in that the solvent and solute weight ratio of the underflow after solid-liquid separation be 2 ?3.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, is characterized in that the underflow of solid-liquid separation adds the solid containing being 200 ± 50g/l of slaked lime breast through dealumination process in solid-liquid separation underflow, the active calcium ion content 60% ?90%.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, is characterized in that its leaf filter residue is that thick liquid leaf filters in journey the filter residue adopting milk of lime or milk of lime to add flyash to produce as flocculating aids.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, and it is characterized in that the slip that its leaf filter residue slurries are made up of the extension mud on seminal fluid and the filter cloth of recoil filter cloth, admittedly contain 30 ?100g/l.
The recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention, effectively can reclaim the compound of aluminum oxide and calcium oxide in leaf filter residue, make it the effective additive becoming alumina product and alumina leaching, both aluminum oxide had been reclaimed, decrease the discharge of red mud simultaneously, therefore there is good economic benefit and environmental benefit.
Accompanying drawing explanation
Fig. 1 is the process flow sheet of the recoverying and utilizing method of a kind of alumina producing middle period filter residue of the present invention.
Embodiment
A kind of recoverying and utilizing method of alumina producing middle period filter residue, after the leaf filter residue slurries extension mud mixed serum namely recoiled on the seminal fluid of filter cloth and filter cloth drains into the filter cake groove be with and stirred, the separator tank being with rake machine is made at filter cake groove, or after the filter cake groove that band stirs is sent by pumping to the solid-liquor separation groove being with rake machine, after adding a kind of suitably appropriate additive, solid-liquor separation, separated slip overflow type pump sends thick liquid bath back to; The underflow be separated is after slaked lime breast dealuminzation, pressure filter press filtration, and filtrate send decomposition nut liquid or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Its leaf filter residue slurries, namely after the extension mud mixed serum recoiled on the seminal fluid of filter cloth and filter cloth drains into the filter cake groove be with and stirred, admittedly containing 30 ?100g/l, main component is the compound of seminal fluid, red mud and aluminum oxide and calcium oxide, make at filter cake groove the separator tank being with rake machine into, or be sent by pumping to the solid-liquor separation groove of band rake machine at the filter cake groove that band stirs, after adding a kind of polyacrylamide polymeric additive, solid-liquid separation, separated slip overflow type pump sends thick liquid bath back to; The underflow be separated is after dealuminzation, press filtration, and filtrate send decomposition nut liquid or vaporizing raw liquor groove, and filter cake turns back to lime silo.Underflow treatment process is as follows: its liquid-solid ratio is 2 ?3, add slaked lime breast steel basin carry out dealumination reaction, promote caustic ratio reach 2.8 ?3.5, slaked lime breast is admittedly containing 200 ± 50g/l, the active calcium ion content 60% ?90%, addition is strictly pressed resultant aluminum hexahydrate acid DFP and is calculated, temperature of reaction 60 DEG C-90 DEG C, 25 minutes-50 minutes time.
Thick liquid leaf filters in journey and adopts milk of lime or milk of lime to add a part of flyash as flocculating aids, and general employing leaf filter equipment is automatic vertical leaf filter wholly computer controlled.
The method of leaf filter residue is recycled in a kind of alumina producing, leaf filter residue slurries solid-liquid separation, use subsider or thickener equipment, and add a kind of suitably appropriate a kind of polyacrylamide polymeric additive before separation, therefore need use existing facility or separately build adding set.
Just be illustrated in conjunction with specific embodiments below.
Embodiment 1
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k164g/l, Al 2o 3183.88g/l, α k1.47, Gu containing being 30g/L, press leaf filter residue amount of solid 0.03 ‰ and add a kind of polyacrylamide polymeric additive, heavy speed is fast, good compression property, in 500ml graduated cylinder, sedimentation mud layer interface was by 12 seconds 450ml-350ml used times, and supernatant liquor is clarified, and the solvent and solute weight ratio that underflow after 60 minutes is compressed in sedimentation is 2.0; The polyacrylamide added is the polyacrylamide solution prepared, and concentration is 3.46 ‰.
Slaked lime breast in production, admittedly containing 150g/l, the active calcium ion content 66%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 3.3 to calculate slaked lime breast add-on, under temperature of reaction 80 DEG C of conditions, band stir water bath with thermostatic control react 30 minutes with 50 minutes after, α kbe promoted to the result of 3.1,3.16 respectively, illustrate dealumination reaction temperature 80 DEG C, 30 minutes time reaction substantially complete.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Embodiment 2
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k164g/l, Al 2o 3183.88g/l, α k1.47, Gu containing being 100g/L, press leaf filter residue amount of solid 0.05 ‰ and add a kind of polyacrylamide polymeric additive, heavy speed is fast, good compression property, in 500ml graduated cylinder, sedimentation mud layer interface was by 16 seconds 450ml-350ml used times, and supernatant liquor is clarified, and the solvent and solute weight ratio that underflow after 60 minutes is compressed in sedimentation is 3.0; The polyacrylamide added is the polyacrylamide solution prepared, and concentration is 3.46 ‰.
Slaked lime breast in production, admittedly containing 211g/l, the active calcium ion content 83.26%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 2.8 to calculate slaked lime breast add-on, under temperature of reaction 80 DEG C of conditions, band stir water bath with thermostatic control react 25 minutes and 50 minutes after, α kbe promoted to the result of 2.70,2.77 respectively, dealumination reaction temperature 80 DEG C is described, 30 minutes time reacted.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Embodiment 3
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k170g/l, Al 2o 3187.88g/l, α k1.49, Gu containing being 80g/L, press leaf filter residue amount of solid 0.08 ‰ and add a kind of polyacrylamide polymeric additive, heavy speed is fast, good compression property, in 500ml graduated cylinder, sedimentation mud layer interface was by 11 seconds 450ml-350ml used times, and supernatant liquor is clarified, and the solvent and solute weight ratio that underflow after 60 minutes is compressed in sedimentation is 3.0; The polyacrylamide added is the polyacrylamide solution prepared, and concentration is 3.46 ‰.And do not add other additive any, without effect of settling in 30 minutes.
Slaked lime breast in production, admittedly containing 250g/l, the active calcium ion content 60%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 3.5 to calculate slaked lime breast add-on, under temperature of reaction 60 DEG C of conditions, band stir water bath with thermostatic control react 25 minutes and 50 minutes after, α kbe promoted to the result of 3.47,3.48 respectively, illustrate dealumination reaction temperature 60 C, 50 minutes time reaction substantially complete.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Embodiment 4
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k170g/l, Al 2o 3187.88g/l, α k1.49, Gu containing being 80g/L, add polyacrylamide by leaf filter residue amount of solid 0.08 ‰, heavy speed is fast, good compression property, and in 500ml graduated cylinder, sedimentation mud layer interface was by 11 seconds 450ml-350ml used times, supernatant liquor is clarified, and the solvent and solute weight ratio that underflow after 60 minutes is compressed in sedimentation is 3.0; The polyacrylamide added is the polyacrylamide solution prepared, and concentration is 3.46 ‰.
Slaked lime breast in production, admittedly containing 250g/l, the active calcium ion content 90%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 3.5 to calculate slaked lime breast add-on, under temperature of reaction 90 DEG C of conditions, band stir 25 minutes water bath with thermostatic control reaction times and 50 minutes, α kbe promoted to the result of 3.51,3.55 respectively, dealumination reaction temperature 90 DEG C is described, 25 minutes time reacted.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Embodiment 5
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k170g/l, Al 2o 3187.88g/l, α k1.49, Gu containing being 100g/L, add polyacrylamide by leaf filter residue amount of solid 0.1 ‰, heavy speed is fast, good compression property, and in 500ml graduated cylinder, sedimentation mud layer interface was by 18 seconds 450ml-350ml used times, supernatant liquor is clarified, and the solvent and solute weight ratio that underflow after 60 minutes is compressed in sedimentation is 2.0; The polyacrylamide added is the polyacrylamide solution prepared, and concentration is 3.46 ‰.
Slaked lime breast in production, admittedly containing 250g/l, the active calcium ion content 90%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 3.0 to calculate slaked lime breast add-on, under temperature of reaction 90 DEG C of conditions, band stir water bath with thermostatic control react 20 minutes, 25 minutes, 30 minutes, 35 minutes and 40 minutes after, α kbe respectively the result of 3.04,3.19,3.17,3.24,3.17, illustrate dealumination reaction temperature 90 DEG C, time 25 ?within 30 minutes minutes, reacted.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.
Embodiment 6
The test of leaf filter residue slurries separate and subside has been carried out, liquid phase N at certain alumina producer leaf filtering process k170g/l, Al 2o 3187.88g/l, α k1.49, Gu containing being 81g/L, the solvent and solute weight ratio that sedimentation is compressed to underflow is 3.0;
Slaked lime breast in production, admittedly containing 250g/l, the active calcium ion content 60%; By calcium aluminate chemical formula 3CaO.Al 2o 3.6H 2α after O, dealuminzation kbe 3.5 to calculate slaked lime breast add-on, under temperature of reaction 60 DEG C of conditions, band stir water bath with thermostatic control react 25 minutes and 50 minutes after, α kbe promoted to the result of 3.47,3.48 respectively, illustrate dealumination reaction temperature 60 C, 50 minutes time reaction substantially complete.Slip after dealumination reaction carries out press filtration process, and filtrate send decomposition nut liquid groove or vaporizing raw liquor groove, and filter cake turns back to lime silo.

Claims (8)

1. a recoverying and utilizing method for alumina producing middle period filter residue, it is characterized in that its recycling process is that leaf filter residue slurries are carried out solid-liquid separation, isolated feed liquid sends thick liquid bath back to; The underflow of solid-liquid separation is after dealuminzation, press filtration, and filtrate send decomposition nut liquid or vaporizing raw liquor groove, and filter cake turns back to lime batch bin.
2. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 1, is characterized in that solid-liquid separation process adds polyacrylamide, add-on be leaf filter residue solid masses 0.03% ?0.10 ‰.
3. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 1, after it is characterized in that solid-liquid separation the solvent and solute weight ratio of underflow be 2 ?3.
4. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 1, it is characterized in that the dealumination process of the underflow process of solid-liquid separation adds slaked lime breast in solid-liquid separation underflow, slaked lime breast addition by caustic ratio after resultant aluminum hexahydrate acid DFP, reaction reach 2.8 ?3.5 to calculate.
5. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 2, it is characterized in that the dealumination process of the underflow process of solid-liquid separation 60 DEG C ?at 90 DEG C of temperature, carry out stirring reaction 25 minutes-50 minutes.
6. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 2, it is characterized in that the underflow of solid-liquid separation adds the solid containing being 200 ± 50g/l of slaked lime breast through dealumination process in solid-liquid separation underflow, the active calcium ion content 60% ?90%.
7. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 1, is characterized in that its leaf filter residue is that thick liquid leaf filters in journey the filter residue adopting milk of lime or milk of lime to add flyash to produce as flocculating aids.
8. the recoverying and utilizing method of a kind of alumina producing middle period filter residue according to claim 1, and it is characterized in that the slip that its leaf filter residue slurries are made up of the extension mud on seminal fluid and the filter cloth of recoil filter cloth, admittedly contain 30 ?100g/l.
CN201610031883.1A 2016-01-19 2016-01-19 Recycling method for leaf filter residues in aluminum oxide production Active CN105565349B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109574052A (en) * 2019-01-28 2019-04-05 云南文山铝业有限公司 The recovery method of sodium aluminate solution filter residue
CN114920273A (en) * 2022-07-06 2022-08-19 山东南山铝业股份有限公司 Method for removing high molecular weight organic matters in sodium aluminate solution

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007009374A1 (en) * 2005-07-18 2007-01-25 China Aluminum International Engineering Corporation Limited Technique for conveying and filtering red mud
CN101607723A (en) * 2008-06-20 2009-12-23 中国铝业股份有限公司 The method of continuously feeding lime into vertical leaf filter used in production of alumina
CN104692434A (en) * 2015-03-06 2015-06-10 云南文山铝业有限公司 Method for causticizing sodium carbonate solution by using filter cake

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007009374A1 (en) * 2005-07-18 2007-01-25 China Aluminum International Engineering Corporation Limited Technique for conveying and filtering red mud
CN101607723A (en) * 2008-06-20 2009-12-23 中国铝业股份有限公司 The method of continuously feeding lime into vertical leaf filter used in production of alumina
CN104692434A (en) * 2015-03-06 2015-06-10 云南文山铝业有限公司 Method for causticizing sodium carbonate solution by using filter cake

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109574052A (en) * 2019-01-28 2019-04-05 云南文山铝业有限公司 The recovery method of sodium aluminate solution filter residue
CN114920273A (en) * 2022-07-06 2022-08-19 山东南山铝业股份有限公司 Method for removing high molecular weight organic matters in sodium aluminate solution
CN114920273B (en) * 2022-07-06 2023-09-26 山东南山铝业股份有限公司 Method for removing high molecular weight organic matters in sodium aluminate solution

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