CN105562141A - Wear-resistant jaw plate for jaw crusher and preparation method thereof - Google Patents
Wear-resistant jaw plate for jaw crusher and preparation method thereof Download PDFInfo
- Publication number
- CN105562141A CN105562141A CN201610091762.6A CN201610091762A CN105562141A CN 105562141 A CN105562141 A CN 105562141A CN 201610091762 A CN201610091762 A CN 201610091762A CN 105562141 A CN105562141 A CN 105562141A
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- Prior art keywords
- jaw
- resistant
- carbon steel
- medium carbon
- wear
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/02—Jaw crushers or pulverisers
- B02C1/10—Shape or construction of jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/06—Cast-iron alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C37/00—Cast-iron alloys
- C22C37/10—Cast-iron alloys containing aluminium or silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention relates to a wear-resistant jaw plate for a jaw crusher and a preparation method thereof, belonging to the technical field of metal smelting. A working flank of the jaw plate provided by the invention is made of high-chromium cast iron, and a support back side of the jaw plate is made of medium carbon steel, so that a bimetal compound wear-resistant jaw plate is prepared. By three-box casting of sand molding, metal molding and sand molding, the service life of the working flank is prolonged.
Description
Technical field:
The present invention relates to a kind of jaw crusher wear-resistant jaw plate and preparation method thereof, belong to metal smelt technical field.
Technical background:
Jaw crusher is widely used in building materials, mine, metallurgical, the industry such as electric power and chemical industry, its operation principle mainly by moving jaw plate periodically near or leave fixed tooth plate, the material entered in crusher chamber is squeezed, splitting and bending, material, under shear stress effect, is fractureed along pressing from both sides cleavage surface altogether by rolling.Thus, require that jaw meets existing higher initial hardness, to resist raw material to its press-in, shear action, also should have enough toughness, slow down formation and the expansion of crackle.At present, mostly adopt potassium steel to make jaw both at home and abroad, because its initial hardness is lower, easily make jaw premature abrasion lose efficacy, belong to the low output of high abrasion, perplex the economic benefit of enterprise and the lifting of production efficiency always.
Summary of the invention
The object of the present invention is to provide and a kind ofly can improve the jaw crusher wear-resistant jaw plate in product service life and preparation method thereof.
Technical solution:
Jaw crusher wear-resistant jaw plate, the working flank material of described jaw adopts Gao Chrome cast iron, and jaw supports backing material and adopts medium carbon steel to make bimetal composite wear resistant jaw.
Further: high Chrome cast iron comprises row material, by mass percentage: C:2.40% ~ 3.10%, Si:0.50% ~ 1.0%, Mn:3.0% ~ 4.0%, Cr:17% ~ 19%, V:0.10% ~ 0.20%, Cu:1.0% ~ 1.05%, RE:0.04% ~ 0.10%, Mo:1.0% ~ 2.0%, P :≤0.10%, S :≤0.06%, Yu Weitie; Wherein RE is No. 1 rare earth ferrosilicon;
Medium carbon steel comprises row material, by mass percentage: C:0.30% ~ 0.50%, Si:0.30% ~ 0.65%, Mn:0.50% ~ 0.80%, P :≤0.04%, S :≤0.04%, Yu Weitie.
Further: the working flank thickness 40-60mm of jaw, jaw supports back side thickness 30-40mm.
Jaw crusher wear-resistant jaw plate preparation method, bimetal composite wear resistant jaw adopts liquid-liquid bimetallic compound, that is: first Gao Chrome cast iron and medium carbon steel are positioned in two intermediate frequency furnaces respectively, usual manner is adopted to be smelted into liquid, in the mould first medium carbon steel liquid castable extremely formed by the first sand mold+metal mold, after casting solidification, remove metal type dies, after second sand mold is combined to the first sand mold, then high Chrome cast iron liquid is poured in the model be made up of the first sand mold and the second sand mold, after Gao Chrome iron metal liquid solidifies, the demoulding, cleaning, polishing casting fin running gate system, in, outer quality after the assay was approved, to have carried out after heat treatment product.
After described medium carbon steel cast after 5s-50s, remove metal type dies.
After described medium carbon steel cast after 8s-35s, remove metal type dies.
After described medium carbon steel cast after 10s-30s, remove metal type dies.
After described medium carbon steel cast after 12s-25s, remove metal type dies.
After described medium carbon steel cast after 15s-20s, remove metal type dies.
Bimetal composite wear resistant jaw made by You Gao Chrome cast iron of the present invention and medium carbon steel, and the flank of tooth material of jaw adopts Gao Chrome cast iron, by sand mold+metal mold+sand mold three casees casting; Extend the service life of working face.
Contrast experiment is as follows:
Gao Chrome cast iron HDS:229-250, adopt single Gao Chrome cast iron materials to make Hubei Province plate, broken gangue, service life is at 5000-6000T, and bimetal composite wear resistant jaw working face HRC58-62 made by You Gao Chrome cast iron and medium carbon steel, broken gangue, service life is 20000-25000T, the latter improves 4-5 doubly than the former, and user is very satisfied, and cost performance has market prospects.
Accompanying drawing explanation
Fig. 1 is bimetal composite wear resistant jaw finished product schematic diagram.
Detailed description of the invention
Embodiment 1
Jaw working flank 1 of the present invention adopts high Chrome cast iron, and its composition is mass percent (%): C:2.40 ~ 3.10, Si:0.50 ~ 1.0, Mn:3.0 ~ 4.0, Cr:17 ~ 19, V:0.10 ~ 0.20, Cu:1.0 ~ 1.05, RE:0.04 ~ 0.10, Mo:1.0 ~ 2.0, P :≤0.10, S :≤0.06, Yu Weitie;
Jaw supports the back side 2 and adopts carbon steel, and its composition is mass percent (%): C:0.30 ~ 0.50, Si:0.30 ~ 0.65, Mn:0.50 ~ 0.80, P :≤0.04, S :≤0.04, Yu Weitie;
Jaw crusher wear-resistant jaw plate preparation method, liquid-liquid bimetallic compound is adopted with bimetal composite wear resistant jaw, that is: first Gao Chrome cast iron and medium carbon steel are positioned in two intermediate frequency furnaces respectively, usual manner is adopted to be smelted into liquid, by medium carbon steel fluid temperature being first 1580 DEG C-1610 DEG C is poured in the mould that formed by the first sand mold+metal mold, 8s-10s after cast, remove metal type dies, after the second sand mold combination, then be that 1430 DEG C-1450 DEG C high Chrome cast iron liquid are poured in the model that is made up of the first sand mold and the second sand mold by temperature, after Gao Chrome iron metal liquid solidifies, make working face thickness: 40-50mm, support the jaw of back side 30-35mm, the demoulding, cleaning, polishing casting fin running gate system, in, outer quality after the assay was approved, to have carried out after heat treatment product.
Working face thickness of the present invention can according to jaw type selecting.
Embodiment 2
10s-13s after medium carbon steel cast, removes metal type dies.
Embodiment 3
13s-17s after medium carbon steel cast, removes metal type dies.
Embodiment 4
13s-17s after medium carbon steel cast, removes metal type dies.
Embodiment 5
20s-25s after medium carbon steel cast, removes metal type dies.
Embodiment 6
30s-35s after medium carbon steel cast, removes metal type dies.
Embodiment 7
40s-50s after medium carbon steel cast, removes metal type dies.
Claims (9)
1. jaw crusher wear-resistant jaw plate, is characterized in that, the working flank material of jaw adopts Gao Chrome cast iron, and jaw supports backing material and adopts medium carbon steel to make bimetal composite wear resistant jaw.
2. jaw crusher wear-resistant jaw plate according to claim 1, it is characterized in that; high Chrome cast iron comprises row material, by mass percentage: C:2.40% ~ 3.10%, Si:0.50% ~ 1.0%, Mn:3.0% ~ 4.0%, Cr:17% ~ 19%, V:0.10% ~ 0.20%, Cu:1.0% ~ 1.05%, RE:0.04% ~ 0.10%, Mo:1.0% ~ 2.0%, P :≤0.10%, S :≤0.06%, Yu Weitie; Wherein RE is No. 1 rare earth ferrosilicon;
Medium carbon steel comprises row material, by mass percentage: C:0.30% ~ 0.50%, Si:0.30% ~ 0.65%, Mn:0.50% ~ 0.80%, P :≤0.04%, S :≤0.04%, Yu Weitie.
3. jaw crusher wear-resistant jaw plate according to claim 1 and 2, is characterized in that, the working flank thickness 40-60mm of jaw, and jaw supports back side thickness 30-40mm.
4. jaw crusher wear-resistant jaw plate preparation method, it is characterized in that, bimetal composite wear resistant jaw adopts liquid-liquid bimetallic compound, that is: first Gao Chrome cast iron and medium carbon steel are positioned in two intermediate frequency furnaces respectively, usual manner is adopted to be smelted into liquid, in the mould first medium carbon steel liquid castable extremely formed by the first sand mold+metal mold, after casting solidification, remove metal type dies, after second sand mold is combined to the first sand mold, then high Chrome cast iron liquid is poured in the model be made up of the first sand mold and the second sand mold, after Gao Chrome iron metal liquid solidifies, the demoulding, cleaning, polishing casting fin running gate system, in, outer quality after the assay was approved, to have carried out after heat treatment product.
5. jaw crusher wear-resistant jaw plate preparation method according to claim 4, is characterized in that, after medium carbon steel cast after 5s-50s, removes metal type dies.
6. jaw crusher wear-resistant jaw plate preparation method according to claim 4, is characterized in that, after medium carbon steel cast after 8s-35s, removes metal type dies.
7. jaw crusher wear-resistant jaw plate preparation method according to claim 4, is characterized in that, after medium carbon steel cast after 10s-30s, removes metal type dies.
8. jaw crusher wear-resistant jaw plate preparation method according to claim 4, is characterized in that, after medium carbon steel cast after 12s-25s, removes metal type dies.
9. jaw crusher wear-resistant jaw plate preparation method according to claim 4, is characterized in that, after medium carbon steel cast after 15s-20s, removes metal type dies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610091762.6A CN105562141B (en) | 2016-02-19 | 2016-02-19 | Jaw crusher wear-resistant jaw plate and preparation method thereof |
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|---|---|---|---|
| CN201610091762.6A CN105562141B (en) | 2016-02-19 | 2016-02-19 | Jaw crusher wear-resistant jaw plate and preparation method thereof |
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| CN105562141A true CN105562141A (en) | 2016-05-11 |
| CN105562141B CN105562141B (en) | 2019-03-08 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824355A (en) * | 2016-12-18 | 2017-06-13 | 佳木斯大学 | A kind of wear-resisting Jaw plate of crushing block formula |
| CN108393469A (en) * | 2018-01-26 | 2018-08-14 | 济南韶欣耐磨材料有限公司 | A kind of manufacturing method of wear-resisting jaw crusher lining board |
| CN111111897A (en) * | 2019-12-26 | 2020-05-08 | 陈伟 | Bimetal composite striking plate for fan type coal mill and processing technology thereof |
Citations (5)
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| CN1098972A (en) * | 1993-08-18 | 1995-02-22 | 余杭县瓶窑合金钢铸造厂 | Liquid rich chromium cast iron and cast steel method for casting compounded jaw plate |
| CN2579515Y (en) * | 2002-09-29 | 2003-10-15 | 河南科技大学 | Double metal composite jaw plate |
| JP2008075108A (en) * | 2006-09-20 | 2008-04-03 | Jfe Steel Kk | Casting for wear-resistant member, and manufacturing method therefor |
| CN101357398A (en) * | 2007-07-30 | 2009-02-04 | 荣守范 | Double-fluid double metal composite casting jaw-plate production technique method |
| CN205628077U (en) * | 2016-02-19 | 2016-10-12 | 包头市鹿电高新材料有限责任公司 | Wear -resisting jaw of jaw breaker |
-
2016
- 2016-02-19 CN CN201610091762.6A patent/CN105562141B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1098972A (en) * | 1993-08-18 | 1995-02-22 | 余杭县瓶窑合金钢铸造厂 | Liquid rich chromium cast iron and cast steel method for casting compounded jaw plate |
| CN2579515Y (en) * | 2002-09-29 | 2003-10-15 | 河南科技大学 | Double metal composite jaw plate |
| JP2008075108A (en) * | 2006-09-20 | 2008-04-03 | Jfe Steel Kk | Casting for wear-resistant member, and manufacturing method therefor |
| CN101357398A (en) * | 2007-07-30 | 2009-02-04 | 荣守范 | Double-fluid double metal composite casting jaw-plate production technique method |
| CN205628077U (en) * | 2016-02-19 | 2016-10-12 | 包头市鹿电高新材料有限责任公司 | Wear -resisting jaw of jaw breaker |
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| 管平等: "双液双金属复合铸造颚板新工艺研究与应用", 《铸造》 * |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106824355A (en) * | 2016-12-18 | 2017-06-13 | 佳木斯大学 | A kind of wear-resisting Jaw plate of crushing block formula |
| CN108393469A (en) * | 2018-01-26 | 2018-08-14 | 济南韶欣耐磨材料有限公司 | A kind of manufacturing method of wear-resisting jaw crusher lining board |
| CN111111897A (en) * | 2019-12-26 | 2020-05-08 | 陈伟 | Bimetal composite striking plate for fan type coal mill and processing technology thereof |
| CN111111897B (en) * | 2019-12-26 | 2022-03-01 | 陈伟 | Bimetal composite striking plate for fan type coal mill and processing technology thereof |
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| CN105562141B (en) | 2019-03-08 |
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