CN105549539A - Drilling lining control system - Google Patents
Drilling lining control system Download PDFInfo
- Publication number
- CN105549539A CN105549539A CN201610100042.1A CN201610100042A CN105549539A CN 105549539 A CN105549539 A CN 105549539A CN 201610100042 A CN201610100042 A CN 201610100042A CN 105549539 A CN105549539 A CN 105549539A
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- Prior art keywords
- drilling
- hole
- control system
- layout
- coordinate
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4097—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/36—Nc in input of data, input key till input tape
- G05B2219/36209—Specify hole shape pattern for boring and store in hole file
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a drilling lining control system. The drilling lining control system comprises an industrial personal computer, a movement control card, an adapter plate and a drilling machine tool. The industrial personal computer serves as a human-computer interaction interface and is connected with the movement control card; the movement control card serves as a controlling core of the drilling machine tool; the adapter plate is used for relaying connection among the movement control card and an X-axis servo motor, a Y-axis servo motor, a Z-axis servo motor and a main-axis servo motor of the drilling machine tool. According to the drilling lining control system, a CAD picture file is led into, the position of a hole is determined, the reasonable technological parameters are arranged, and an automatic, intelligent and efficient drilling technology is achieved; for a deep hole, the number of drilling times can be set to achieve peck drilling movement; as the machining process is visible, technological information such as the depth and the position of a drill bit, the main-axis rotating speed and the drilling speed can be observed in real time.
Description
Technical field
The present invention relates to machine tooling field, especially the layout for drilling control system of automatic machine tool.
Background technology
Automatic machine tool as automatic drilling machine, automatic tapping machine, CNC milling machine, attack and bore Milling Machining center etc., all job sequence need be compiled on industrial computer before processing, but due to the reason such as difference, Working position, workpiece shapes of operation, workpiece all needs before processing to recompilate job sequence at every turn, take time and effort, and require that operating personnel have certain code capacity and can complete, common employee cannot complete, therefore high-quality software talent is needed, corresponding human cost is high, and efficiency can be had a greatly reduced quality.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of easy and simple to handle, directly can import cad file and be converted to the layout for drilling control system of job sequence.
The technical solution used in the present invention is:
Layout for drilling control system, comprise industrial computer, motion control card, card extender and drilling hole machine tool, this industrial computer is as Man Machine Interface and be connected with motion control card, motion control card is as the control core of drilling hole machine tool, card extender is used for the relay connection between the X-axis servomotor of motion control card and drilling hole machine tool, Y-axis servomotor, Z axis servomotor, spindle servo electric machine, and the layout for drilling of this industrial computer comprises the following steps: (A) start-up routine; (B) drill bit returning to mechanical reference point is controlled; (C) workpiece coordinate is set; (D) import target CAD graphic file, read and preserve hole data; (E) bore process parameter is set, generates job sequence according to hole data in step (D) and bore process parameter; (F) select the job sequence generated, process velocity and the speed of mainshaft are set; (G) working procedure.
Wherein, described workpiece coordinate comprises the value of G54X, G54Y, G54Z.
Further, the value of described G54Z also adopts the tool setting function setting of system, carries out successively: open the Non-follow control page, Non-follow control Z axis is to needing desired location, click " tool setting ", the automatic value by G54Z is set to current Z axis mechanical coordinate value by system, and Z axis is moved to mechanical origin again.
Further, described step (D) mesopore data read process adopts row by row system, and comprises the following steps: (D1) content is " CIRCLE ": increase a hole data; (D2) content is " 10 ": the numerical value of a line is the X-coordinate in hole thereafter; (D3) content is " 20 ": the numerical value of a line is the Y-coordinate in hole thereafter; (D4) content is " 40 ": the numerical value of a line is the R value in hole thereafter, and 2R is the diameter in hole; (D5) storage hole data; (D6) said process is repeated to end-of-file (EOF).
Further, hole data list, by after auto-sequencing, shows by the hole data that described step (D) reads.
Especially, the rule of described auto-sequencing is: (1) radius from small to large; (2) Y-coordinate from small to large; (3) X-coordinate from small to large.
Further, described (E) bore process parameter is total number of drills and layering number of drills, clicks " generator program ", and system will calculate the machining path in hole successively according to described tab sequential, and is kept in program file.
Beneficial effect of the present invention:
Layout for drilling control system of the present invention is by importing CAD graphic file, and the position of determining hole, configures rational technological parameter, realizes robotization, intellectuality, high efficiency bore process; To deep hole, number of drills can be set and realize pecking brill action; Process is visual, can the technique information such as depth and place, the speed of mainshaft, penetration rate of Real Time Observation drill bit.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
Fig. 1 is the electrical diagram of layout for drilling control system of the present invention;
Fig. 2 is the control flow chart of layout for drilling control system of the present invention.
Embodiment
With reference to shown in Fig. 1, be layout for drilling control system of the present invention, comprise industrial computer 10, motion control card 20, card extender 30 and drilling hole machine tool 40.
Industrial computer 10 is core components of layout for drilling control system; Be the carrier of motion control card 20, provide pci interface to be connected with motion control card 20, and by PCI agreement and motion control card 20 communication; It is layout for drilling control system Man Machine Interface.
Motion control card 20 is control cores of layout for drilling control system.Its major function has: (1) motion control: control the acceleration of motor, speed and position by changing the frequency sending pulse, thus reach the accurate control to lathe 40; (2) input and output control: motion control card 20 has input signal collection and output signal controlling functions, thus realizes the logic control of external input signal monitoring and external unit.
Card extender 30 is for the relay connection between the X-axis servomotor 401 of motion control card 20 and drilling hole machine tool 40, Y-axis servomotor 402, Z axis servomotor 403, spindle servo electric machine 404; play effect motion control card 20 and external unit (lathe 40 motor) isolated; do not disturb by external unit to protect motion control card 20; the corresponding connection terminal of each signal on card extender 30, easy-to-connect is reliable.
The layout for drilling of this industrial computer 10 comprises the following steps:
(A) start-up routine;
(B) drill bit returning to mechanical reference point is controlled; After program is opened, must click " returning to mechanical reference point " and make lathe 40 move to mechanical zero, lathe 40 is in " back to zero " state.After back to zero completes, mechanical coordinate all will be set to 0, and lathe 40 is in " standby " state.
(C) workpiece coordinate is set; Wherein, described workpiece coordinate comprises the value of G54X, G54Y, G54Z.In addition, the value of described G54Z can also adopt the tool setting function setting of system, carries out successively: open the Non-follow control page, Non-follow control Z axis is to needing desired location, click " tool setting ", the automatic value by G54Z is set to current Z axis mechanical coordinate value by system, and Z axis is moved to mechanical origin again.
(D) import target CAD graphic file (as DXF form), read and preserve hole data;
Hole data reads process and adopts row by row system, and comprises the following steps: (D1) content is " CIRCLE ": increase a hole data; (D2) content is " 10 ": the numerical value of a line is the X-coordinate in hole thereafter; (D3) content is " 20 ": the numerical value of a line is the Y-coordinate in hole thereafter; (D4) content is " 40 ": the numerical value of a line is the R value in hole thereafter, and 2R is the diameter in hole; (D5) storage hole data; (D6) said process is repeated to end-of-file (EOF).
Then, hole data is by after auto-sequencing, and hole data list shown, the rule of auto-sequencing is: (1) radius from small to large; (2) Y-coordinate from small to large; (3) X-coordinate from small to large.
(E) bore process parameter is set, generates job sequence according to hole data in step (D) and bore process parameter; Wherein, bore process parameter is total number of drills and layering number of drills, clicks " generator program ", and system will calculate the machining path in hole successively according to described tab sequential, and is kept in program file.
(F) select the job sequence generated, process velocity and the speed of mainshaft are set;
(G) working procedure, to terminating.
As mentioned above, can find out, layout for drilling control system of the present invention is by importing CAD graphic file, and the position of determining hole, configures rational technological parameter, realizes robotization, intellectuality, high efficiency bore process; To deep hole, number of drills can be set and realize pecking brill action; Process is visual, can the technique information such as depth and place, the speed of mainshaft, penetration rate of Real Time Observation drill bit.
The foregoing is only preferred embodiments of the present invention, the present invention is not limited to above-mentioned embodiment, as long as the technical scheme realizing the object of the invention with basic same approach all belongs within protection scope of the present invention.
Claims (7)
1. layout for drilling control system, comprise industrial computer, motion control card, card extender and drilling hole machine tool, this industrial computer is as Man Machine Interface and be connected with motion control card, motion control card is as the control core of drilling hole machine tool, card extender is used for the relay connection between the X-axis servomotor of motion control card and drilling hole machine tool, Y-axis servomotor, Z axis servomotor, spindle servo electric machine, it is characterized in that: the layout for drilling of this industrial computer comprises the following steps: (A) start-up routine; (B) drill bit returning to mechanical reference point is controlled; (C) workpiece coordinate is set; (D) import target CAD graphic file, read and preserve hole data; (E) bore process parameter is set, generates job sequence according to hole data in step (D) and bore process parameter; (F) select the job sequence generated, process velocity and the speed of mainshaft are set; (G) working procedure.
2. layout for drilling control system according to claim 1, is characterized in that: described workpiece coordinate comprises the value of G54X, G54Y, G54Z.
3. layout for drilling control system according to claim 2, it is characterized in that: the value of described G54Z also adopts the tool setting function setting of system, carry out successively: open the Non-follow control page, Non-follow control Z axis is to needing desired location, click again " tool setting ", the automatic value by G54Z is set to current Z axis mechanical coordinate value by system, and Z axis is moved to mechanical origin.
4. layout for drilling control system according to claim 1, is characterized in that: described step (D) mesopore data read process adopts row by row system, and comprises the following steps: (D1) content is " CIRCLE ": increase a hole data; (D2) content is " 10 ": the numerical value of a line is the X-coordinate in hole thereafter; (D3) content is " 20 ": the numerical value of a line is the Y-coordinate in hole thereafter; (D4) content is " 40 ": the numerical value of a line is the R value in hole thereafter, and 2R is the diameter in hole; (D5) storage hole data; (D6) said process is repeated to end-of-file (EOF).
5. layout for drilling control system according to claim 4, is characterized in that: hole data list, by after auto-sequencing, shows by the hole data that described step (D) reads.
6. layout for drilling control system according to claim 5, is characterized in that: the rule of described auto-sequencing is: (1) radius from small to large; (2) Y-coordinate from small to large; (3) X-coordinate from small to large.
7. the layout for drilling control system according to claim 5 or 6, it is characterized in that: described (E) bore process parameter is total number of drills and layering number of drills, click " generator program ", system will calculate the machining path in hole successively according to described tab sequential, and is kept in program file.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610100042.1A CN105549539B (en) | 2016-02-23 | 2016-02-23 | Layout for drilling control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610100042.1A CN105549539B (en) | 2016-02-23 | 2016-02-23 | Layout for drilling control system |
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| CN105549539A true CN105549539A (en) | 2016-05-04 |
| CN105549539B CN105549539B (en) | 2018-10-30 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141447A (en) * | 2016-07-14 | 2016-11-23 | 昆山嘉斯特自动化技术有限公司 | The method that figure import feature is bound to laser cutting machine |
| CN107179745A (en) * | 2017-06-23 | 2017-09-19 | 东莞市中泰模具股份有限公司 | The CNC of computer-readable recording medium and the application medium drives circular hole lathe |
| CN107186233A (en) * | 2017-05-27 | 2017-09-22 | 阮海帆 | A kind of numerical control drilling machine and its control method |
| CN107479504A (en) * | 2017-08-21 | 2017-12-15 | 南京中车浦镇城轨车辆有限责任公司 | A kind of method of digital control processing Automatic feature recognition and path planning |
| CN108544461A (en) * | 2018-04-26 | 2018-09-18 | 郑州煤矿机械集团股份有限公司 | Hydraulic support top beam pin hole entirety layout for drilling method with fixed side guard plate |
| CN109634218A (en) * | 2018-08-01 | 2019-04-16 | 广州市机电高级技工学校（广州市机电技师学院、广州市机电高级职业技术培训学院） | A kind of multiaxis intelligence drilling machine control system with self-learning function |
| CN110879570A (en) * | 2019-11-29 | 2020-03-13 | 中国航发沈阳黎明航空发动机有限责任公司 | Quick hole machining programming method |
| CN112846886A (en) * | 2020-12-31 | 2021-05-28 | 广州科源数控科技有限公司 | Hole site positioning method of machine tool based on graphic file |
| CN114367869A (en) * | 2022-02-21 | 2022-04-19 | 乐清市渝方自动化科技有限公司 | Punching method based on AUTOCAD drawing |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106141447A (en) * | 2016-07-14 | 2016-11-23 | 昆山嘉斯特自动化技术有限公司 | The method that figure import feature is bound to laser cutting machine |
| CN106141447B (en) * | 2016-07-14 | 2017-12-29 | 昆山嘉斯特自动化技术有限公司 | Figure import feature is bound to the method for laser cutting machine |
| CN107186233A (en) * | 2017-05-27 | 2017-09-22 | 阮海帆 | A kind of numerical control drilling machine and its control method |
| CN107179745A (en) * | 2017-06-23 | 2017-09-19 | 东莞市中泰模具股份有限公司 | The CNC of computer-readable recording medium and the application medium drives circular hole lathe |
| CN107479504A (en) * | 2017-08-21 | 2017-12-15 | 南京中车浦镇城轨车辆有限责任公司 | A kind of method of digital control processing Automatic feature recognition and path planning |
| CN107479504B (en) * | 2017-08-21 | 2019-09-20 | 南京中车浦镇城轨车辆有限责任公司 | A kind of method of numerical control processing Automatic feature recognition and path planning |
| CN108544461A (en) * | 2018-04-26 | 2018-09-18 | 郑州煤矿机械集团股份有限公司 | Hydraulic support top beam pin hole entirety layout for drilling method with fixed side guard plate |
| CN109634218A (en) * | 2018-08-01 | 2019-04-16 | 广州市机电高级技工学校（广州市机电技师学院、广州市机电高级职业技术培训学院） | A kind of multiaxis intelligence drilling machine control system with self-learning function |
| CN109634218B (en) * | 2018-08-01 | 2022-02-01 | 广州市机电高级技工学校（广州市机电技师学院、广州市机电高级职业技术培训学院） | Multi-spindle intelligent drilling machine control system with self-learning function |
| CN110879570A (en) * | 2019-11-29 | 2020-03-13 | 中国航发沈阳黎明航空发动机有限责任公司 | Quick hole machining programming method |
| CN112846886A (en) * | 2020-12-31 | 2021-05-28 | 广州科源数控科技有限公司 | Hole site positioning method of machine tool based on graphic file |
| CN114367869A (en) * | 2022-02-21 | 2022-04-19 | 乐清市渝方自动化科技有限公司 | Punching method based on AUTOCAD drawing |
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