CN105547180B - A kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device - Google Patents
A kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device Download PDFInfo
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- CN105547180B CN105547180B CN201510874115.8A CN201510874115A CN105547180B CN 105547180 B CN105547180 B CN 105547180B CN 201510874115 A CN201510874115 A CN 201510874115A CN 105547180 B CN105547180 B CN 105547180B
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- optical fiber
- optic bundle
- fiber optic
- logistics tray
- tray
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
A kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device of the present invention, is made of two tray supporters, two equipment guide rails, a pressure source, four fiber optic bundle detectors, two panels barn door;Tray supporter and pressure source simulation plastics logistics tray full load stressing conditions, equipment guide rail is mounted on plastics logistics tray both sides, fiber optic bundle detector is mounted on equipment guide rail, fiber optic bundle is sends optical fiber and reception optical fiber is one-to-one is staggered, face pallet stress girder, fiber optic bundle fibre end at least cover entire stress trabecular area;Barn door is mounted between opposed optical fibers beam detector;The present invention avoids entire scan plastics logistics tray from being fully loaded with rear deformation situation, fibre diameter is thin, and fiber optic bundle resolution is high, and high degree of automation, detection efficiency are high, accuracy is high, it can continue in circulation plastics logistics tray for high-volume and provide technological means with mechanical features detection, there is broad prospect of application.
Description
Technical field
The present invention relates to a kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device more particularly in plastic tray
Disk mechanics key position detects curvature device, belongs to logistics detection device technical field.
Background technology
Plastics logistics tray is the matching used Logistic Units of logistics equipments such as a kind of and fork truck, shelf.Can be used to store,
It loads, transport goods, be one of essential logistics equipment in Modern Materials Circulation storage.China Federation of Logistics & Purchasing holds in the palm
The preliminary investigation of disk Professional Committee is shown:China now possesses about 50,000,000~70,000,000, various types of pallet, and annual output is passed
Increase 20,000,000 or so.Wherein plastic pallet accounts for 8%.
Plastics logistics tray often carries out sampling check for quality when manufacture circulates, up-to-standard to ensure, but makes
With in the process, because of the breakage of plastics logistics tray, aging, the Structural Faults caused by long-time service situations such as, still lack at present effective
Technology detection means.
For plastics logistics tray in manufacture, quality is general related with the batch of the material used, production, and makes daily
With the logistics links difference that in the process, each plastics logistics tray reaches, operations number is different, mode of transport is different, so
Its breakage is also just different, therefore cannot use sampling observation mode, but needs to carry out general inspection.
Unified examination criteria there is no at present with general inspection to plastics logistics tray, also only resting on artificial judgment, using year
The superseded method of limit, subjectivity is strong, and error is big, is unfavorable for plastics logistics tray scientific management.
According to retrieval, the automation of plastics logistics tray has with detection:The Chinese invention of Publication No. CN104535576A
Patent《A kind of frontlighting light source plastic pallet inspection damage device and method》, disclose and moulded using machine vision technique means automatic identification
Logistics tray breakage is expected, using the quantitative basis whether eliminated as decision;
At present, the breakage of machine vision technique detection plastics logistics tray is only limitted to the breakage of tray surface appearance, right
It can not be detected in the internal mechanical structure change of plastics logistics tray, for the mechanical features of plastics logistics tray, such as stress
The features such as feature, fully loaded weight curvature can not detect.
And fully loaded weight curvature is an important availability aspect of plastics logistics tray, because storing in a warehouse in fully automatic stereo
In system, the carrying of plastics logistics tray is completed by automating shuttle machine, and the yoke of shuttle machine is after finely debugging
Automatically it performs, plastics logistics tray is fully loaded with weight curvature increase and causes shuttle machine yoke mechanical dimension mismatch, causes to carry event
Hinder and stereoscopic warehousing system is caused to stop, so as to cause efficiency and economic loss.
With the aging of plastic material, the defect of pallet mechanical structure, the fully loaded heavy curvature of plastics logistics tray is also sent out
Raw certain variation, therefore, it is necessary to the fully loaded heavy curvature to plastics logistics tray to carry out high-efficient automatic detection.
Invention content
The purpose of the present invention is to provide a kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device, system knots
Structure is made of two tray supporters, two equipment guide rails, a pressure source, four fiber optic bundle detectors, two panels barn door;
The stressing conditions of tray supporter and pressure source simulation plastics logistics tray full load;Described two tray supporters are length
Cube structure, length are slightly longer than the mountain font side edge length of plastics logistics tray, prop plastics logistics tray from bottom respectively
Two mountains font side;
The pressure source is rectangular parallelepiped structure, length and tray supporter equal length, and is parallel to tray supporter, from plastics
Logistics tray upper side center position is depressed naturally, and constant pressure external force is generated to plastics logistics tray;
Two equipment guide rails are mounted on the outside of the stud side of plastics logistics tray, four fiber optic bundle detectors point
An Zhuan not be on two equipment guide rails, and four stress of two stud sides of face plastics logistics tray respectively are small
Beam, stress girder lower section is engraved structure, and in plastics logistics tray forklift workability, four stress girders are the pass that mechanics squeezes
Key position;
The fiber optic bundle of the fiber optic bundle detector is sends optical fiber and reception optical fiber is one-to-one is staggered, fiber optic bundle face
Stress girder position, fiber optic bundle fibre end at least cover entire stress trabecular area;
The two panels barn door is mounted between two opposite fiber optic bundle detectors, and plastics logistics tray deformation leads to light
The output intensity that fine beam part sends optical fiber is not reflected by plastics logistics tray structure, and is directly entered opposite fiber optic bundle detector
Reception optical fiber, generate opposite fiber optic bundle detector interference, two panels barn door by these interference light intensity become scattered light intensity, make
It does not enter either fiber beam detector.
In conclusion the present invention significantly has technical effect that:Plastics logistics tray is fully loaded with using reflection type optical fiber beam
The crucial force part of curvature is detected afterwards, so as to avoid that the entirety that entire plastics logistics tray is fully loaded with rear deformation is swept
It retouches, fibre diameter is thin, and fiber optic bundle resolution is high, and present apparatus high degree of automation, detection efficiency are high, accuracy is high, for high-volume
Technological means is provided with mechanical features detection in continuing for circulation plastics logistics tray, is had broad application prospects.
Description of the drawings
Fig. 1 is a kind of system construction drawing of reflection type optical fiber beam plastics logistics tray bending degree detecting device of the present invention;
Fig. 2 is that a kind of reflection type optical fiber beam of reflection type optical fiber beam plastics logistics tray bending degree detecting device of the present invention is curved
Curvature detection principle diagram.
Specific embodiment
Refer to the attached drawing, in conjunction with the embodiments, below the present invention will be described in detail.
As shown in Figure 1, a kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device system construction drawing of the present invention,
System structure by two 104, one, equipment guide rail pressure sources of tray supporter 103, two, 105, four fiber optic bundle detectors 107,
Two panels barn door 109 forms;
Tray supporter 103 and pressure source 105 simulate the stressing conditions of plastics logistics tray full load;Described two pallet branch
Frame 103 is rectangular parallelepiped structure, and length is slightly longer than 102 length of mountain font side of plastics logistics tray 100, is propped respectively from bottom
Two mountains font side 102 of plastics logistics tray 100;
The pressure source 105 is rectangular parallelepiped structure, 103 equal length of length and tray supporter, and be parallel to tray supporter
103, it is depressed naturally from 100 upper side center position of plastics logistics tray, constant pressure external force 106 is generated to plastics logistics tray 100;
Two equipment guide rails 104 are mounted on 101 outside of stud side of plastics logistics tray 100, four optical fiber
Beam detector 107 is separately mounted on two equipment guide rails 104, and the two days word of face plastics logistics tray 100 respectively
Four stress girders 108 of shape side 101,108 lower section of stress girder is engraved structure, is made in 100 fork truck of plastics logistics tray
During industry, four stress girders 108 are the key position that mechanics squeezes;
The fiber optic bundle 200 of the fiber optic bundle detector 107 is sends 202 one-to-one staggered row of optical fiber 201 and reception optical fiber
Row, 200 face stress girder of fiber optic bundle, 108 position, the fine end of fiber optic bundle 200 at least cover entire 108 area of stress girder;
The two panels barn door 109 is mounted between two opposite fiber optic bundle detectors 107, plastics logistics tray 100
The output intensity that deformation causes 200 part of fiber optic bundle to send optical fiber 201 is not reflected by 100 structure of plastics logistics tray, and direct
Into the reception optical fiber 202 of opposite fiber optic bundle detector 107, the interference of opposite fiber optic bundle detector 107, two panels barn door are generated
These interference light intensity are become scattered light intensity 110 by 109, it is made not enter either fiber beam detector 107;
Preferably, pressure source 105 selects 500 kilograms of load;
Preferably, it is 10 microns that the transmission optical fiber 201 and reception optical fiber 202 of fiber optic bundle 200, which all select core diameter,
Single mode optical fiber, 200 transversely arranged 5000 pairs of fiber optic bundle send optical fiber 201 and reception optical fiber 202, and longitudinal arrangement 500 is to sending light
Fibre 201 and reception optical fiber 202;
Preferably, fiber optic bundle 200 selects 650nm red lasers as work light;
The plastics logistics tray 100 of the present embodiment is meets《Tobacco business universal pallet for through transport》(YC/T 215-
2007) standard, and in the widely used plastics logistics tray of tobacco business.
As shown in Fig. 2, a kind of reflecting light of reflection type optical fiber beam plastics logistics tray bending degree detecting device of the present invention
Fine beam bending degree detection principle diagram, fiber optic bundle 200 are divided into two up and down by the stress girder upper surface 302 after Bending Deformation
Point, top half is low reflection receivable area 301, and lower half portion is high reflection reception area 300, and fiber optic bundle 200, which senses light intensity, to be passed through
The curve shape of stress girder upper surface 302 is detected after computer disposal, to calculate curvature parameter.
Claims (1)
1. a kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device, the plastics logistics tray of detection meet YC/T
The two-way double fork structures of single side of 215-2007 tobacco business universal pallet for through transport standards, it is characterised in that:System structure is by two
A tray supporter (103), two equipment guide rails (104), a pressure source (105), four fiber optic bundle detectors (107), two panels
Barn door (109) forms;
Described two tray supporters (103) are rectangular parallelepiped structure, and length is slightly longer than the mountain font side of plastics logistics tray (100)
(102) length props two mountains font side (102) of plastics logistics tray (100) from bottom respectively;
The pressure source (105) is rectangular parallelepiped structure, 500 kilograms of load, length and tray supporter (103) equal length, and flat
Row is in tray supporter (103), and from plastics logistics tray (100), upper side center position is depressed naturally, to plastics logistics tray
(100) constant pressure external force (106) is generated;
Two equipment guide rails (104) are on the outside of the stud side (101) of plastics logistics tray (100), four light
Fine beam detector (107) is separately mounted on two equipment guide rails (104), and difference face plastics logistics tray (100)
Four stress girders (108) of two stud sides (101), stress girder (108) lower section is engraved structure, in plastics logistics
During pallet (100) forklift workability, four stress girders (108) are the key position that mechanics squeezes;
The fiber optic bundle (200) of the fiber optic bundle detector (107) is sends optical fiber (201) and reception optical fiber (202) one-to-one friendship
Mistake arrangement, sends optical fiber (201) and reception optical fiber (202) all selects the single mode optical fiber that core diameter is 10 microns, fiber optic bundle
(200) send optical fiber (201) and reception optical fiber (202) for transversely arranged 5000 pairs, longitudinal arrangement 500 to transmission optical fiber (201) and
Reception optical fiber (202), fiber optic bundle (200) selects 650nm red lasers, and fiber optic bundle (200) face stress is small as work light
Beam (108) position, fiber optic bundle (200) fibre end at least cover entire stress girder (108) area;
The two panels barn door (109) is between two opposite fiber optic bundle detectors (107), plastics logistics tray
(100) deformation causes fiber optic bundle (200) part to send the output intensity of optical fiber (201) not by plastics logistics tray (100) structure
Reflection, and the reception optical fiber (202) of opposite fiber optic bundle detector (107) is directly entered, generate opposite fiber optic bundle detector (107)
Interference, two panels barn door (109) by these interference light intensity become scattered light intensity (110), make its do not enter either fiber beam inspection
Survey instrument (107).
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CN201510874115.8A CN105547180B (en) | 2015-11-30 | 2015-11-30 | A kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device |
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CN201510874115.8A CN105547180B (en) | 2015-11-30 | 2015-11-30 | A kind of reflection type optical fiber beam plastics logistics tray bending degree detecting device |
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CN105547180B true CN105547180B (en) | 2018-06-15 |
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CN108020170A (en) * | 2017-12-11 | 2018-05-11 | 中北大学 | A kind of not equidistant dislocation type collocation structure of optical intensity modulation type fibre optical sensor |
Citations (4)
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CN103712568A (en) * | 2013-12-11 | 2014-04-09 | 浙江工商大学 | Machine vision-based plastic pallet light reflective feature detection system and method |
CN204203112U (en) * | 2014-10-22 | 2015-03-11 | 浙江中烟工业有限责任公司 | A kind of optical fiber detector of cigarette combined transport flat tray |
CN204202557U (en) * | 2014-10-22 | 2015-03-11 | 浙江中烟工业有限责任公司 | The compact erecting device of a kind of plastic pallet Machine Vision Detection |
CN105067418A (en) * | 2015-06-17 | 2015-11-18 | 浙江工商大学 | Plastic tray physical characteristic detection apparatus based on laser scanning |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6082912A (en) * | 1983-10-14 | 1985-05-11 | Toshio Sada | Position detecting device |
JP3661902B2 (en) * | 1996-12-27 | 2005-06-22 | 石川島播磨重工業株式会社 | Optical position detector |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103712568A (en) * | 2013-12-11 | 2014-04-09 | 浙江工商大学 | Machine vision-based plastic pallet light reflective feature detection system and method |
CN204203112U (en) * | 2014-10-22 | 2015-03-11 | 浙江中烟工业有限责任公司 | A kind of optical fiber detector of cigarette combined transport flat tray |
CN204202557U (en) * | 2014-10-22 | 2015-03-11 | 浙江中烟工业有限责任公司 | The compact erecting device of a kind of plastic pallet Machine Vision Detection |
CN105067418A (en) * | 2015-06-17 | 2015-11-18 | 浙江工商大学 | Plastic tray physical characteristic detection apparatus based on laser scanning |
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Inventor after: Zong Xiaojie Inventor after: Zhu Anding Inventor before: Zhu Anding |
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