CN105541673A - Method for achieving pipe-type continuous production of CLT acid nitride - Google Patents
Method for achieving pipe-type continuous production of CLT acid nitride Download PDFInfo
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- CN105541673A CN105541673A CN201610024031.XA CN201610024031A CN105541673A CN 105541673 A CN105541673 A CN 105541673A CN 201610024031 A CN201610024031 A CN 201610024031A CN 105541673 A CN105541673 A CN 105541673A
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/02—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
- C07C303/22—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof from sulfonic acids, by reactions not involving the formation of sulfo or halosulfonyl groups; from sulfonic halides by reactions not involving the formation of halosulfonyl groups
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C303/00—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
- C07C303/02—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
- C07C303/04—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof by substitution of hydrogen atoms by sulfo or halosulfonyl groups
- C07C303/06—Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof by substitution of hydrogen atoms by sulfo or halosulfonyl groups by reaction with sulfuric acid or sulfur trioxide
Abstract
The invention discloses a method for achieving pipe-type continuous production of CLT acid nitride. The method comprises the steps that 1, methylbenzene and sulfuric acid conduct a sulfonation reaction in a sulfonation pipe reactor; 2, thth sulfonation reaction solution obtained in the first step and chlorine are continuously fed into a chlorination pipe reactor for a chlorination reaction; 3, the chlorination reaction solution obtained in the second step and nitric acid are continuously fed into a nitrification pipe reactor for a nitrification reaction, and then the CLT acid nitride is prepared. According to the method for achieving pipe-type continuous production of the CLT acid nitride, purification treatment does not need to be conducted on an intermediate in the reaction process, operation is easy, the reaction efficiency is high, and the objective product selectivity is high.
Description
Technical field
The present invention relates to the synthesis field of pigment dyestuff intermediate, particularly relate to a kind of method of duct type continuous prodution CLT acid itrated compound.
Background technology
CLT acid (CLTacid) is also known as C acid, and chemical name is the chloro-3-phenylmethylamine of 6--4-sulfonic acid, and relative molecular weight is 221.CLT acid is white or reddish Solid powder, substantially nontoxic, slightly water-soluble, is soluble in ammoniacal liquor and alkali lye, is the important intermediate of synthesis organic red pigment.The bronze red C synthesized by CLT acid and the bright red LC of rubber are mainly used in the painted of ink, rubber and school supply and stationery, are lasting, indispensable high-grade organic red pigments in the world.
At present, CLT acid synthetic method both domestic and external is toluene sulfonation method substantially, the square formula 1 of synthetic route:
As shown in equation 1, toluene obtains CLT acid sulfonated bodies through sulfonation, the chlorination of CLT acid sulfonated bodies obtains CLT acid muriate, CLT acid muriate is nitrated obtains CLT acid itrated compound, and CLT acid itrated compound obtains CLT acid finished product through reduction.The method raw material sources are wide, simple to operate, production cost is low.
Sulfonation reactor conventional at present has autoclave, pot group type, membrane type, jet-type etc.Wherein, intermittent type autoclave and the alternate contact area of pot group type sulfonation reactor little, mass-and heat-transfer weak effect, production efficiency is low; Film sulfonation reactor complex structure, the processing of equipment, manufacture and setting accuracy require all higher, investment cost is large, turndown ratio is little, start-stop car is inconvenient, and heat interchanging area is limited, and the reaction for SO 3 sulfonated toluene easily produces local superheating, the selectivity of product can be reduced, be unfavorable for the carrying out of sulfonation reaction.
Publication number is the manufacture method of a kind of naphthene sulfonic acid of Chinese patent literature of CN1566083A, is pumped into by naphthalene continuous and quantitative in membrane type or shell and tube reactor, sends in proportion containing SO simultaneously
3the sulphonating agent of gas, naphthalene is membranaceous flowing down along reactor wall, with SO
3gas contacts, and reacts instantaneously, obtains the reaction product based on α-naphthalenesulfonicacid, reaction product continus convergence is carried out isomerization to digestor, and finally obtaining take beta-naphthalenesulfonic-acid as the naphthene sulfonic acid product of main component.The method adopts sulphur trioxide as sulphonating agent, and reaction is violent, and heat not easily distributes, and easily causes the shortcomings such as the deterioration of oversulfonate, color and luster, charing and explosive oxidation.
In prior art, how preparing CLT acid and intermediate thereof by batch tank mode, complex operation, the poor selectivity of object product, production efficiency is low.
Summary of the invention
For solving many defects of existing CLT acid synthetic method, the invention provides a kind of method of duct type continuous prodution CLT acid and intermediate thereof, compare with traditional batch reactor, conversion unit small volume, reaction stability are good, product selectivity is high.
For achieving the above object, the invention provides following technical scheme:
A method for duct type continuous prodution CLT acid itrated compound, comprises the following steps:
Step (1): toluene and sulfuric acid pass in sulfonation pipeline reactor and carries out sulfonation reaction;
Step (2): the sulfonation reaction liquid that step (1) obtains and chlorine pass to continuously in chlorination pipeline reactor and carries out chlorination reaction;
Step (3): the chlorination reaction liquid obtain step (2) and nitric acid pass to continuously in nitrated pipeline reactor and carries out nitration reaction, obtain CLT acid itrated compound.
Compare with existing batch tank reaction method, reaction process controllability of the present invention is good, and object selectivity of product is high; Reaction process, without the need to carrying out purifying to intermediate, is effectively enhanced productivity; In addition, the pollution of toluene volatilization to environment can also be reduced.
Described sulfonation pipeline reactor preferred pipeline formula liquid liquid static mixer.More preferably SK type duct type liquid liquid static mixer and/or SV type duct type liquid liquid static mixer.
In step (1), first with steam, sulfonation pipeline reactor is preheated to 90 DEG C-100 DEG C; Pump into sulfuric acid and toluene respectively subsequently.Charging carries out sulfonation reaction in described sulfonation reaction pipeline, and by sulfonation reaction pipe outlet timely extraction sulfonation reaction liquid, described sulfonation reaction liquid is the sulphuric acid soln of CLT acid sulfonated bodies.
The square formula 2 of reaction equation of step (1):
The mass percent concentration of described sulfuric acid is greater than 98%, before entering sulfonation pipeline reactor, is first preheated to 90-100 DEG C.
In step (1), toluene is 1:2 ~ 3 with the charged material weight ratio of sulfuric acid.Described charged material weight, than the complete reaction that can ensure toluene, avoids unreacted toluene to participate in follow-up chlorination, the reaction such as nitrated.
As preferably, the charged material weight of toluene and sulfuric acid is than being 1:2.5.
The feed rate of sulfuric acid is preferably 200-300kg/h.
In step (1), the temperature of sulfonation reaction is 100 ~ 130 DEG C.Adopt the temperature in temperature automatically controlled equipment regulation and control sulfonation pipeline reactor.
In reaction process, monitor continuous reaction state by HPLC, every 1-2h is a sample period, and the sample taked is the reaction solution in sulfonation pipeline reactor exit.If when the content of toluene is greater than 1% in institute's sample thief, suspend sample introduction, extend sulfonation pipeline reactor by connecting method, thus extend the reaction times (residence time in reactor), until toluene level is lower than 1%.
As preferably, the duct length of described sulfonation pipeline reactor is 80-150m.More preferably 100m.
Adopt the pipe type continuously mode of production to add the touch opportunity of toluene and sulfuric acid, improve alternate contact area, thus improve sulfonation reaction efficiency; Reaction product can migrate out reactor in time, and the water contributing to the generation of reduction production process, on the impact of sulfonation reaction, reduces by-products content.Analyzed known by HPLC, in sulfonation reaction liquid, content >=98% (area normalization method) of tosic acid (CLT acid sulfonated bodies), other by-products as the content of ortho position and a position substituent all≤1.0%.
In sulfonation reaction liquid, the content of sulphuric acid soln is greater than 60wt%.Without the need to carrying out purification process to sulfonation reaction liquid, be directly applied in the chlorination reaction of step (2).
The square formula 3 of reaction equation of step (2).
The temperature of sulfonation reaction liquid is higher, before chlorination reaction, first sulfonation reaction liquid temp is down to 70-80 DEG C.For putting forward high-octane utilization ratio, will the medium circulation of cooling sulfonation reaction liquid in the chuck of chlorination pipeline reactor, for by chlorination pipeline reactor pre-heating temperature elevation to 70-80 DEG C.
As preferably, described chlorination pipeline reactor is duct type gas-liquid static mixer.
In step (2), material carries out chlorination reaction by respective volume pump pump to chlorination pipeline reactor, as preferably, chlorine add molar weight be the 1-1.3 of the CLT acid sulfonated bodies of sulfonation reaction liquid doubly.That is to say, in step (2), the molar weight that adds of chlorine is equivalent to the 1-1.3 of the toluene molar amount that step (1) adds doubly.
Chlorination reaction temperature is 70-80 DEG C.By temperature automatically controlled equipment regulating and controlling temperature.In process of production, HPLC analyzes the reaction solution of chlorination pipeline reactor tail end, monitoring response situation.If in institute's sample thief, the chromatographic content of tosic acid is greater than 1%, suspend sample introduction, extend chlorination pipeline reactor by connecting method, thus extend the reaction times, until tosic acid content is less than 1% in middle control sample.
As preferably, the duct length of described chlorination pipeline reactor is 80-150m.
After continuous chlorination is produced and terminated, HPLC analysis is carried out to chlorination reaction liquid and knows, content >=95% of the chloro-4-toluene sulfonic acide of 3-(CLT acid muriate), other by-product muriate chromatogram total content≤5%; The selectivity of the chloro-4-toluene sulfonic acide of 3-is apparently higher than prior art level.
The muriatic content of CLT acid in the chlorination reaction liquid that step (2) obtains is very high, and also there is the sulfuric acid (being introduced by step (1)) nitration reaction to katalysis, without the need to purifying, the synthesis of CLT acid itrated compound can be directly applied to.
The square formula 4 of equation of nitration reaction:
The model of the nitrated pipeline reactor that step (3) adopts is the same with step (1), preferred pipeline formula liquid liquid static mixer, also duct length can be adjusted according to the middle control result of the reaction solution Raw of nitration reaction (being mainly 3-chloro-4-toluene sulfonic acide), operation like this can improve nitration reaction efficiency, reduces by product.
As preferably, in step (3), the duct length of described nitrated pipeline reactor is 80-150m.
As preferably, nitrated pipeline reactor is SK type duct type liquid liquid static mixer and/or SV type duct type liquid liquid static mixer.
Before nitration reaction, nitrated pipeline reactor is preheated to 65-75 DEG C.In actual production process, the nitrated pipeline reactor of the media preheating step (3) in the chlorination reactor chuck of step (2) can be adopted.
In nitration reaction process, many nitros can not be increased because of the increase of nitric acid charging capacity and replace the content of by product, but excessive nitric acid can produce waste, as preferably, nitric acid add molar weight be the 1-1.3 of the CLT acid muriate molar weight of chlorination reaction liquid doubly.That is to say, the molar weight that adds of the nitric acid of step (3) is that step (1) toluene adds the 1-1.3 of molar weight doubly.
Nitration reaction temperature is 70-80 DEG C.Preferred 70-75 DEG C.Temperature adjusting is carried out by temperature automatically controlled equipment.During middle control reaction, every 1-2h is a sample period, takes the reaction solution in pipeline reactor exit to carry out HPLC analysis, and in sample, the content of 3-chloro-4-toluene sulfonic acide is less than 1% for qualified; If below standard, suspend sample introduction, extend nitrated pipeline reactor by connecting method, thus extend the reaction times, until middle control detection is qualified.
Step (3) continuous prodution terminates, 2-nitro-4-methyl-5-chlorobenzenesulfonic acid content >=90% in nitration reaction liquid, other by-product≤10%.
Containing sulfuric acid and nitric acid in obtained CLT itrated compound, without the need to purification process, directly under the catalysis of iron, carry out nitro-reduction reaction, obtained CLT acid.
Present invention also offers a kind of pipeline continuous production system of CLT acid itrated compound: comprise sulfonation pipeline reactor, chlorination pipeline reactor and the nitrated pipeline reactor of connecting successively;
Also comprise the CLT acid sulfonated bodies storage tank be connected between sulfonation pipeline reactor and chlorination pipeline reactor; Be connected on the CLT muriate storage tank between chlorination pipeline reactor and nitrated pipeline reactor; The afterbody outlet of nitrated pipeline reactor is connected with CLT acid itrated compound reservoir inlet;
Described sulfonation pipeline reactor is provided with toluene entrance and sulfuric acid entrance; Toluene tank outlet is connected with respective entrance respectively by volume pump with sulfuric acid storage tank outlet.
Volume pump is provided with between the connecting pipeline of CLT acid sulfonated bodies storage tank and chlorination pipeline reactor; Described chlorination pipeline reactor is also provided with chlorine inlet.
Volume pump is provided with between the connecting pipeline of CLT muriate storage tank and nitrated pipeline reactor; Described nitrated chlorination pipeline reactor is also provided with nitric acid entrance, and nitric acid storage tank is connected with nitric acid entrance by volume pump.
Compared with prior art, beneficial effect of the present invention is:
Adopt pipeline reactor to carry out the production of duct type serialization CLT acid sulfonated bodies, CLT acid muriate, CLT acid itrated compound, reaction process is without the need to carrying out purification process to intermediate, simple to operate, and reaction efficiency is high, and object selectivity of product is high.
Embodiment
A kind of pipeline continuous production system of CLT acid itrated compound: comprise connect successively sulfonation duct type liquid liquid static mixer (SK type), chlorination duct type gas-liquid static mixer and nitrated duct type liquid liquid static mixer (SK type);
Also comprise the CLT acid sulfonated bodies storage tank be connected between sulfonation duct type liquid liquid static mixer and chlorination duct type gas-liquid static mixer; Be connected on the CLT muriate storage tank between chlorination duct type gas-liquid static mixer and nitrated duct type liquid liquid static mixer; The afterbody outlet of nitrated duct type liquid liquid static mixer is connected with CLT acid itrated compound reservoir inlet;
Described sulfonation duct type liquid liquid static mixer is provided with toluene entrance and sulfuric acid entrance; Toluene tank outlet is connected with respective entrance respectively by volume pump with sulfuric acid storage tank outlet.
Volume pump is provided with between the connecting pipeline of CLT acid sulfonated bodies storage tank and chlorination duct type gas-liquid static mixer; Described chlorination duct type gas-liquid static mixer is also provided with chlorine inlet.
Volume pump is provided with between the connecting pipeline of CLT muriate storage tank and nitrated duct type liquid liquid static mixer; Described nitrated duct type gas-liquid static mixer is also provided with nitric acid entrance, and nitric acid storage tank is connected with nitric acid entrance by volume pump.
Embodiment 1
Step (1): the synthesis of CLT acid sulfonated bodies:
In the chuck of the sulfonation pipeline reactor (length is 100m for sulfonation duct type liquid liquid static mixer, SK type) of caliber DN10, pass into steam, sulfonation pipeline reactor is preheated to 100 DEG C, steam off after preheating completes.Open 98% sulfuric acid material inlet valve, squeeze in reactor by 98% sulfuric acid being preheated to 100 DEG C by volume pump, controlling 98% vitriolic acid flux is 250kg/ hour; Open toluene feed valve, squeeze in reactor by volume pump by normal temperature toluene, control toluene flux is 100kg/ hour simultaneously.Continuous sample introduction material is in the reaction of reactor inside holding, and temperature is 120-125 DEG C.
In continuous sulfonation reaction process, monitor continuous reaction state by HPLC, every 1-2h is a sample period, and the sample taked is the reaction solution in sulfonation pipeline reactor exit.Specific experiment data are in table 1:
Table 1
The sulfonation reaction liquid reacted is entered in CLT acid sulfonated bodies storage tank by reactor outlet and stores, and prepares to enter next operation.HPLC analyzes the sulfonation reaction liquid in CLT acid sulfonated bodies storage tank, and wherein, the chromatographic content of tosic acid (CLT acid sulfonated bodies) is 99.3%, and maximum single foreign matter content is less than 0.4%.
Step (2): the muriatic synthesis of CLT acid:
Cooling medium is passed in the chuck of CLT acid sulfonated bodies storage tank, material is cooled to 70 DEG C, then this medium is guided in the chuck of chlorination pipeline reactor (chlorination duct type gas-liquid static mixer, length is 100m), this reactor is preheated to 70 DEG C.The caliber DN25 of chlorination pipeline reactor, length is 100m.
After the preheating of chlorination pipeline reactor completes, squeezed into by sulfonation reaction liquid in chlorination pipeline reactor, sulfonation reaction flow quantity is 1000kg/ hour; Open chlorine feed valve, be that the speed of 320kg/ hour passes in reactor with flow simultaneously, by temperature in automatic temperature control system control chlorination pipeline reactor at 75-80 DEG C.Serialization chlorination reaction is carried out in charging, and in reaction process, monitor continuous reaction state by HPLC, every 1-2h is a sample period, and the sample taked is the reaction solution in sulfonation pipeline reactor exit.Specific experiment data are in table 2:
Table 2
The chlorination reaction liquid reacted is exported to enter in CLT acid muriate storage tank by chlorination pipeline reactor and stores, and carry out HPLC analysis to the CLT acid chloride composition in storage tank, wherein, the chromatographic content of the chloro-4-toluene sulfonic acide of 3-is 95.2%.Without the need to purification process, directly enter next operation.
Step (3): the serialization synthesis of CLT acid itrated compound;
To nitrated pipeline reactor (the nitrated duct type liquid liquid static mixer that caliber is DN40, SK type, length is 100m) chuck in pass into the medium of the reactor jacket of steam or step (2), by nitrated pipeline reactor pre-heating temperature elevation to 65 DEG C.Open chlorination reaction liquid material inlet valve, by volume pump by CLT acid muriate pump in duct type liquid liquid static mixer, the flow controlling chlorination reaction liquid is 1500kg/ hour; Open 98% nitric acid material inlet valve simultaneously, pump into nitric acid, control nitric acid flow at 300kg/ hour; By in automatic temperature control system control duct type liquid liquid static mixer, temperature is at 70-75 DEG C, serialization nitration reaction is carried out in charging.In nitration reaction process, by controlling reaction process in HPLC, monitor continuous reaction state by HPLC, every 1-2h is a sample period, and the sample taked is the reaction solution in sulfonation pipeline reactor exit.Result is controlled as shown in table 3 in HPLC:
Table 3
The sulphuric acid soln of the CLT acid itrated compound mixture reacted is exported to enter in CLT acid itrated compound storage tank by duct type liquid liquid static mixer to be stored, and prepares to enter next operation.
In obtained CLT acid itrated compound, add iron, the obtained CLT acid of reduction, preparation method is with reference to existing ordinary method.
Comparative example 1:
25kg98% sulfuric acid and 10kg toluene is added in the reactor of 50L; React at 120-125 DEG C.Control reaction in HPLC, once, specific experiment data are in table 4 in sampling in every 2 hours:
Table 4
Embodiment 1 is compared with comparative example 1, and the toluene conversion of embodiment 1 and the content of tosic acid are better than comparative example 1 comprehensively.
Comparative example 2
Compare with embodiment 1, difference is, adopts reactor to carry out the reaction of step (2), the ingredient proportion of material and temperature of reaction and the time constant.
Experimental data is controlled in table 5 in HPLC:
Table 5
As shown in Table 5, adopt the 3-chloro-4-toluene sulfonic acide yield of the autoclave mode of production lower, by-product content is higher.
Comparative example 3
Compare with embodiment 1, difference is, adopts reactor to carry out the reaction of step (3), the ingredient proportion of material and temperature of reaction and the time constant.
Experimental data is controlled in table 6 in HPLC:
Table 6
Comparative example 3 is compared with embodiment 1, the low conversion rate of the chloro-4-toluene sulfonic acide of 3-, and reaction is converted into by product substantially to 6h, and by-products content is high, the poor selectivity of target product.
Claims (10)
1. a method for duct type continuous prodution CLT acid itrated compound, is characterized in that, comprise the following steps:
Step (1): toluene and sulfuric acid pass in sulfonation pipeline reactor and carries out sulfonation reaction;
Step (2): the sulfonation reaction liquid that step (1) obtains and chlorine pass to continuously in chlorination pipeline reactor and carries out chlorination reaction;
Step (3): the chlorination reaction liquid obtain step (2) and nitric acid pass to continuously in nitrated pipeline reactor and carries out nitration reaction, obtain CLT acid itrated compound.
2. the method for duct type continuous prodution CLT acid itrated compound according to claim 1, is characterized in that, in step (1), the duct length of described sulfonation pipeline reactor is 80-150m.
3. the method for duct type continuous prodution CLT acid itrated compound according to claim 2, is characterized in that, sulfonation pipeline reactor is SK type duct type liquid liquid static mixer and/or SV type duct type liquid liquid static mixer.
4. the method for duct type continuous prodution CLT acid itrated compound according to claim 3, is characterized in that, in step (1), toluene is 1:2 ~ 3 with the charged material weight ratio of sulfuric acid.
5. the muriatic method of duct type continuous prodution CLT acid according to claim 4, is characterized in that, in step (1), the temperature of sulfonation reaction is 100 ~ 130 DEG C.
6. the method for duct type continuous prodution CLT acid itrated compound according to claim 1, is characterized in that, described chlorination pipeline reactor is duct type gas-liquid static mixer.
7. the method for duct type continuous prodution CLT acid itrated compound according to claim 6, is characterized in that, in step (2), chlorine add molar weight be the 1-1.3 of the CLT acid sulfonated bodies of sulfonation reaction liquid doubly.
8. the method for duct type continuous prodution CLT acid itrated compound according to claim 7, it is characterized in that, chlorination reaction temperature is 70-80 DEG C.
9. the method for duct type continuous prodution CLT acid itrated compound according to claim 8, is characterized in that, nitric acid add molar weight be the 1-1.3 of the CLT acid muriate molar weight of chlorination reaction liquid doubly.
10. the method for duct type continuous prodution CLT acid itrated compound according to claim 9, it is characterized in that, nitration reaction temperature is 70-80 DEG C.
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