CN105541394B - A kind of foam concrete - Google Patents

A kind of foam concrete Download PDF

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Publication number
CN105541394B
CN105541394B CN201510965208.1A CN201510965208A CN105541394B CN 105541394 B CN105541394 B CN 105541394B CN 201510965208 A CN201510965208 A CN 201510965208A CN 105541394 B CN105541394 B CN 105541394B
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China
Prior art keywords
foam concrete
water
ester
calcium
plasticizer
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CN201510965208.1A
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CN105541394A (en
Inventor
谷波
王天梓
汤亚威
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Jiangsu Zhaotong New Material Technology Co., Ltd
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Jiangsu Zhaotong Engineering Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials

Abstract

The present invention discloses a kind of foam concrete, it is made up of each component of following mass ratio, 25~60% cement mortar, 5~15% water, 1~3% water reducer, 1~3% plasticizer, 1~5% foaming agent, 0.1~5% inorganic salts, 0.5~5% waterproofing agent, 1~10% clay, 3~12% additives and 5~25% auxiliary material.It is shorter that the foam concrete of the present invention is mainly used in service life caused by solving the problems, such as the existing cracking of current foamed concrete material, water suction, wherein plasticizer is more green using epoxidized soybean oil, auxiliary material is had filling concrete mortar gap, is improved the advantage of mechanical property using the smaller material of particle diameter;Multiple additives work in coordination to obtain the excellent foam concrete of cracking resistance.

Description

A kind of foam concrete
Technical field
The present invention relates to a kind of structure material, more particularly to a kind of foam concrete.
Background technology
Foam concrete is the new coagulation fill material that last decade grows up, and it is the foamed system by foaming machine Foaming agent is mechanically fully foamed, and foam and cement mortar and other addition materials is full and uniform according to a certain percentage Mixing, cast-in-place construction then is carried out by the pumping system of foaming machine, the one kind formed through natural curing contains a large amount of closings The light-duty filling material of stomata.Foam concrete is because with lightweight, that intensity is adjustable, high flowing, low bullet damping property are good etc. is more The advantage of aspect, makes it be had a good application prospect in traffic engineering, such as Soft Ground, the backfill of bridge (culvert) back of the body, trembles with fear Freeze earth roadbed heat-insulation and heat-preservation, platform carries on the back banket anti-freeze expansion and widening of subgrade etc..Solving soft soil base sedimentation, bumping at bridge-head, height Also there is significant advantage in roadbed reclamation, widening project, the problems such as saving the area.But because hardened foam concrete surface is opened Split, cause to absorb a large amount of external moisture, cause service life to reduce, have impact on its application.
The defects of existing in view of the casting production process of above-mentioned existing conveyor screw, the present inventor are based on being engaged in such production Product manufacture and design abundant for many years practical experience and professional knowledge, and coordinate the utilization of scientific principle, are actively subject to research and innovation, to A kind of Novel foam concrete is founded, it is had more practicality.By constantly research, design, and through studying sample repeatedly And after improving, the present invention having practical value is created finally.
The content of the invention
It is a primary object of the present invention to, the defects of overcoming existing foam concrete to exist, and a kind of new bubble is provided Foam concrete, cracking resistance is improved, reduce water suction, thus more suitable for practicality, and with the value in industry.
The object of the invention to solve the technical problems is realized using following technical scheme.Itd is proposed according to the present invention A kind of foam concrete, be made up of each component of following mass ratio, 25~60% cement mortar, 5~15% water, 1~3% subtracts Aqua, 1~3% plasticizer, 1~5% foaming agent, 0.1~5% inorganic salts, 0.5~5% waterproofing agent, 1~10% clay, 3~ 12% additive and 5~25% auxiliary material.
Foregoing foam concrete, the water reducer are that main chain is methacrylic acid, and side chain is the polyester-type of hydroxy-acid group Structure polycarboxylate water-reducer.
Foregoing foam concrete, the plasticizer are epoxidized soybean oil.
Foregoing foam concrete, the foaming agent be alkyl sulfonic ester, hydroxyalkyl ether sulphonic acid ester, alkyl ether sulfonates, Hydroxyalkyl ether sulfuric ester, α-olefin sulfonate, alkyl benzene sulfonic acid ester, alkyl sulfate, alkyl ether sulphate, alpha-olefin sulfuric acid Any one in ester, alkylbenzene sulfuric ester or any two kinds and two or more mixtures.
Foregoing foam concrete, the inorganic salts are calcium chloride, calcium formate, calcium nitrate, calcium stearate, magnesium salts or aluminium Salt.
Foregoing foam concrete, the waterproofing agent are methyl silicon sodium alcoholate, ethyl sodium silanolate or poly- ethyl hydroxy siloxanes In one kind.
Foregoing foam concrete, the additive are prestox polyhedral oligomeric silsesquioxane and glass fibre.
Foregoing foam concrete, the auxiliary material are silicon ash, calcium carbonate, slag, flyash, volcanic ash, agstone, wood Rubber powder, SILICA FUME or their mixture.
By above-mentioned technical proposal, foam concrete of the invention at least has following advantages:
The foam concrete of the present invention is mainly used in caused by solving the existing cracking of current foamed concrete material, water suction The problem of service life is shorter, wherein plasticizer are more green using epoxidized soybean oil, and auxiliary material is smaller using particle diameter Material, there is filling concrete mortar gap, improve the advantage of mechanical property;Prestox polyhedral oligomeric sesquialter silicon in additive Oxygen alkane and glass fibre are worked in coordination, and wherein chopped E-glass fiber surface has more amino, with eight containing epoxy radicals Methyl polyhedral oligomeric silsesquioxane (poss) reacts, and nano level POSS is well and embedding company occurs for glass fibre, Equivalent to the prestox polyhedral oligomeric silsesquioxane with dots structure by the table of the chopped E-glass fiber of thick line structure Bread wraps;Poss surface inertness group has preferable compatibility with Corvic (fine rule structure), in polyvinyl chloride With good dispersiveness, poss is connected in a manner of being chemically bonded in Corvic organic chain;Therefore, prestox is more Face body oligomeric silsesquioxane plays good function served as bridge, Jin Erti between chopped E-glass fiber and Corvic The high mechanical strength of glass fiber material, the effect for playing cracking resistance that can be higher, and then reduce material cracks water suction and cause The lost of life.Multiple additives work in coordination to obtain the excellent foam concrete of cracking resistance.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of specification, described in detail below with presently preferred embodiments of the present invention as after.
Embodiment
Further to illustrate the present invention to reach the technological means and effect that predetermined goal of the invention is taken, to according to this Foam concrete its embodiment proposed, feature and its effect are invented, is described in detail as after.
Embodiment 1
The foam concrete of the present invention, is made up of, 36% cement mortar, 10% water each component of following mass ratio, and 3% is poly- Carboxylic acid water reducer, 2% epoxidized soybean oil, 2% alkyl benzene sulfonic acid ester, 4% calcium formate, 3% methyl silicon sodium alcoholate, 10% clay, 6% Prestox polyhedral oligomeric silsesquioxane, 4% chopped E-glass fiber and 20% calcium carbonate.
Embodiment 2
The foam concrete of the present invention, is made up of, 46% cement mortar, 14% water each component of following mass ratio, and 2% is poly- Carboxylic acid water reducer, 2% epoxidized soybean oil, 3% alkyl ether sulphate, 3% magnesium salts, 3% poly- ethyl hydroxy siloxanes, 7% clay, 2% prestox polyhedral oligomeric silsesquioxane, 2% chopped E-glass fiber and 6% agstone.
Embodiment 3
The foam concrete of the present invention, is made up of, 50% cement mortar, 6% water each component of following mass ratio, and 2% is poly- Carboxylic acid water reducer, 2% epoxidized soybean oil, 2% alkyl ether sulfonates, 4% magnesium salts, 4% poly- ethyl hydroxy siloxanes, 4% clay, 4% prestox polyhedral oligomeric silsesquioxane, 4% chopped E-glass fiber and 18% ureaformal dehyde resin glue.
The above described is only a preferred embodiment of the present invention, any formal limitation not is made to the present invention, though So the present invention is disclosed above with preferred embodiment, but is not limited to the present invention, any to be familiar with this professional technology people Member, without departing from the scope of the present invention, when the technology contents using the disclosure above make a little change or modification For the equivalent embodiment of equivalent variations, as long as being the content without departing from technical solution of the present invention, the technical spirit according to the present invention Any simple modification, equivalent change and modification made to above example, in the range of still falling within technical solution of the present invention.

Claims (7)

  1. A kind of 1. foam concrete, it is characterised in that:It is made up of each component of following mass ratio, 25 ~ 60% cement mortar, 5 ~ 15% water, 1 ~ 3% water reducer, 1 ~ 3% plasticizer, 1 ~ 5% foaming agent, 0.1 ~ 5% inorganic salts, 0.5 ~ 5% waterproofing agent, 1 ~ 10% clay, 3 ~ 12% additive and 5 ~ 25% auxiliary material;
    The additive is prestox polyhedral oligomeric silsesquioxane and glass fibre.
  2. 2. the foam concrete according to claim 1, it is characterised in that:The water reducer is that main chain is metering system Acid, side chain are the polyester type structure polycarboxylate water-reducer of hydroxy-acid group.
  3. 3. the foam concrete according to claim 1, it is characterised in that:The plasticizer is epoxidized soybean oil.
  4. 4. foam concrete according to claim 1, it is characterised in that:The foaming agent is alkyl sulfonic ester, hydroxyalkyl Ether sulfonic acid ester, alkyl ether sulfonates, hydroxyalkyl ether sulfuric ester, α-olefin sulfonate, alkyl benzene sulfonic acid ester, alkyl sulfate, alkane Any one in base ether sulfuric ester, alpha-olefin sulfuric ester, alkylbenzene sulfuric ester or two or more mixtures.
  5. 5. foam concrete according to claim 1, it is characterised in that:The inorganic salts are calcium chloride, calcium formate, nitric acid Calcium, calcium stearate, magnesium salts or aluminium salt.
  6. 6. foam concrete according to claim 1, it is characterised in that:The waterproofing agent is methyl silicon sodium alcoholate, ethyl silicon One kind in sodium alkoxide or poly- ethyl hydroxy siloxanes.
  7. 7. according to the foam concrete described in any one of claim 1 ~ 6, it is characterised in that:The auxiliary material be silicon ash, calcium carbonate, Slag, flyash, volcanic ash, agstone, ureaformal dehyde resin glue or their mixture.
CN201510965208.1A 2015-12-18 2015-12-18 A kind of foam concrete Active CN105541394B (en)

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Application Number Priority Date Filing Date Title
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CN105541394A CN105541394A (en) 2016-05-04
CN105541394B true CN105541394B (en) 2017-12-12

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109987876B (en) * 2019-04-25 2021-04-02 哈尔滨工业大学 Concrete viscosity-adjusting foam-stabilizing functional material and preparation and use methods thereof
CN110194622A (en) * 2019-05-13 2019-09-03 浙江大东吴集团建设有限公司 A kind of foamed concrete production technology
CN110256002A (en) * 2019-08-02 2019-09-20 江苏兆通工程技术有限公司 A kind of lightweight conditioned soil
CN111574119A (en) * 2020-05-17 2020-08-25 郑宝霞 Foam concrete with high light weight and performance and preparation method thereof
CN114319778A (en) * 2021-12-07 2022-04-12 成都建工第一建筑工程有限公司 Construction method of foam concrete heat-preservation sound-insulation terrace
CN114560667B (en) * 2022-03-31 2023-05-26 武昌理工学院 Light energy-saving foam concrete and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2536670A1 (en) * 2010-02-18 2012-12-26 Lafarge Foamed concrete
CN101863637B (en) * 2010-07-05 2012-02-01 长安大学 Paving asphalt concrete additive and preparation method thereof
CN103524091B (en) * 2012-07-06 2015-12-16 北京建筑技术发展有限责任公司 The non-evaporating preparation method supporting ultralight foamed concrete of flyash in great mixed amount
CN104446622A (en) * 2014-11-25 2015-03-25 张家港保税区冠祥贸易有限公司 Foam concrete with high waterproofness and preparation method thereof

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Address after: 6, building 223, 210017 Simon Street, Jianye District, Jiangsu, Nanjing

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