CN105538002A - Special clamp assembly for drilling and grinding slice-type cylindrical part - Google Patents
Special clamp assembly for drilling and grinding slice-type cylindrical part Download PDFInfo
- Publication number
- CN105538002A CN105538002A CN201610112290.8A CN201610112290A CN105538002A CN 105538002 A CN105538002 A CN 105538002A CN 201610112290 A CN201610112290 A CN 201610112290A CN 105538002 A CN105538002 A CN 105538002A
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- clamping
- clamp
- cylindrical parts
- special fixture
- clamp body
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- 238000005553 drilling Methods 0.000 title abstract description 7
- 238000003754 machining Methods 0.000 claims 7
- 238000009434 installation Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 238000003825 pressing Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/065—Steady rests
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Jigs For Machine Tools (AREA)
Abstract
本发明提供一种适用于片式柱形零件钻磨加工专用夹具,该专用夹具具有精度高、易安装、定位简单的特点。其包括夹具体和夹紧块;夹具体下端固定在机床上,上端设置有阶梯状凸台;夹紧块通过设置在中间阶梯上的导向柱与夹具体滑动连接;夹紧块的上端与顶层台阶位于同一水平面,且形成片式柱形零件的夹持空间;夹紧块上贯穿设置有平行于导向柱的夹紧螺钉,夹紧螺钉连接在夹具体上;夹具体和夹紧块的夹持端面设置弧度小于180°的夹持圆弧。本发明通过采用了弧度小于180°的双圆弧定位与夹紧结构,实现工件的定位准确、多工序加工,同时消除了工件多次装夹加工的误差叠加。安装简单,精度高,便于工件夹紧和定位。
The invention provides a special fixture suitable for drilling and grinding of sheet-type cylindrical parts. The special fixture has the characteristics of high precision, easy installation and simple positioning. It includes a clamping body and a clamping block; the lower end of the clamping body is fixed on the machine tool, and the upper end is provided with a stepped boss; the clamping block is slidably connected with the clamping body through the guide column set on the middle step; the upper end of the clamping block is connected to the top layer The steps are located on the same horizontal plane and form the clamping space of the piece cylindrical parts; the clamping block is penetrated with a clamping screw parallel to the guide column, and the clamping screw is connected to the clamping body; the clamping body and the clamping block Set the clamping arc with an arc less than 180° on the clamping end face. The present invention adopts a double-arc positioning and clamping structure with an arc less than 180°, thereby realizing accurate positioning of workpieces and multi-process processing, and simultaneously eliminating error superposition of multiple clamping and processing of workpieces. Simple installation, high precision, convenient for workpiece clamping and positioning.
Description
技术领域technical field
本发明涉及机床附件设备单元部件,具体为片式柱形零件钻磨加工专用夹具组件。The invention relates to a unit part of a machine tool accessory device, in particular to a special fixture assembly for drilling and grinding a piece-type cylindrical part.
背景技术Background technique
随着对小零件的加工批量化生产要求越来越高,零件加工精度和加工效率要求越来越高,相应的加工用机床夹具的要求也愈来愈高,因此需要高精度及高效率的专用夹具。将高精度的夹具作为精密机床精密附件,不仅要求夹具的精度高,还要求夹具具有安装定位简单、工件取放简单、可实现多工序加工,易装夹,高精度和高刚度的特点。As the requirements for mass production of small parts are getting higher and higher, the requirements for processing accuracy and processing efficiency of parts are getting higher and higher, and the requirements for corresponding processing machine tool fixtures are also getting higher and higher, so high-precision and high-efficiency equipment is required. Special fixture. Using high-precision fixtures as precision accessories of precision machine tools requires not only high precision fixtures, but also simple installation and positioning, simple pick and place of workpieces, multi-process processing, easy clamping, high precision and high rigidity.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明提供一种适用于片式柱形零件钻磨加工专用夹具,该专用夹具具有精度高、易安装、定位简单的特点。Aiming at the problems existing in the prior art, the present invention provides a special fixture suitable for drilling and grinding of piece-type cylindrical parts. The special fixture has the characteristics of high precision, easy installation and simple positioning.
本发明是通过以下技术方案来实现:The present invention is achieved through the following technical solutions:
片式柱形零件钻磨加工专用夹具组件,包括夹具体和夹紧块;夹具体下端固定在机床上,上端设置有阶梯状凸台;夹紧块通过设置在中间阶梯上的导向柱与夹具体滑动连接;夹紧块的上端与顶层台阶位于同一水平面,且形成片式柱形零件的夹持空间;夹紧块上贯穿设置有平行于导向柱的夹紧螺钉,夹紧螺钉连接在夹具体上;夹具体和夹紧块的夹持端面设置弧度小于180°的夹持圆弧。The special fixture assembly for drilling and grinding of piece-type cylindrical parts, including the clamp body and the clamp block; the lower end of the clamp body is fixed on the machine tool, and the upper end is provided with a stepped boss; the clamp block passes through the guide column and the clamp set on the middle step. The specific sliding connection; the upper end of the clamping block and the top step are located on the same horizontal plane, and form a clamping space for piece-type cylindrical parts; the clamping block is provided with a clamping screw parallel to the guide column, and the clamping screw is connected to the clamp Specifically, the clamping end faces of the clamping body and the clamping block are provided with a clamping arc with an arc less than 180°.
优选的,夹具体的夹持圆弧直径略大于片式柱形零件的圆柱直径,夹紧块的夹持圆弧直径大于片式柱形零件的圆柱直径。Preferably, the diameter of the clamping arc of the clamp body is slightly larger than the diameter of the cylinder of the piece-type cylindrical part, and the diameter of the clamping arc of the clamping block is larger than the diameter of the cylinder of the piece-type cylindrical part.
优选的,夹具体的夹持圆弧直径大于片式柱形零件的圆柱直径0.1mm,夹紧块的夹持圆弧直径大于片式柱形零件的圆柱直径1~2mm。Preferably, the diameter of the clamping arc of the clamp body is 0.1 mm larger than the diameter of the cylinder of the chip-type cylindrical part, and the diameter of the clamping arc of the clamping block is 1-2 mm larger than the diameter of the cylinder of the chip-type cylindrical part.
优选的,夹具体和夹紧块之间设置有安装弹簧,安装弹簧对应套设在导向柱上。Preferably, a mounting spring is provided between the clamp body and the clamping block, and the mounting spring is correspondingly sleeved on the guide column.
优选的,夹具体下端设置有用于连接机床的锥形柱体,锥形柱体设置有内凹槽且沿母线呈两瓣式结构。Preferably, the lower end of the clamp body is provided with a tapered cylinder for connecting to the machine tool, and the tapered cylinder is provided with an inner groove and has a two-lobed structure along the generatrix.
优选的,夹具体阶梯状凸台的顶端固定设置有弹簧压片,弹簧压片的自由端延伸到夹持空间上方。Preferably, the top end of the stepped boss of the clip body is fixedly provided with a spring pressing piece, and the free end of the spring pressing piece extends above the clamping space.
优选的,位于夹持空间下方且紧邻夹持空间的台阶表面上设置有横向凹槽。Preferably, a transverse groove is provided on the surface of the step below the clamping space and adjacent to the clamping space.
与现有技术相比,本发明具有以下有益的技术效果:Compared with the prior art, the present invention has the following beneficial technical effects:
本发明通过采用了弧度小于180°的双圆弧定位与夹紧结构,实现工件的定位准确、多工序加工,同时消除了工件多次装夹加工的误差叠加。安装简单,精度高,便于工件夹紧和定位。The present invention adopts a double-arc positioning and clamping structure with an arc less than 180°, thereby realizing accurate positioning of workpieces and multi-process processing, and simultaneously eliminating error superposition of multiple clamping and processing of workpieces. Simple installation, high precision, convenient for workpiece clamping and positioning.
进一步的,夹具体的锥体结构通过中空和两瓣式的设置,使夹具实现在机床的易安装拆卸。Further, the cone structure of the clamp body is hollow and two-lobed, so that the clamp can be easily installed and disassembled on the machine tool.
进一步的,夹具体底座开有通孔,在减少夹具自身重量的同时减少夹具体安装在气体静压转台上使用时气体造成的夹具体的振动效应。Further, the base of the clamp body is provided with a through hole, which reduces the vibration effect of the clamp body caused by gas when the clamp body is installed on the gas static pressure turntable while reducing the weight of the clamp itself.
进一步的,夹紧块采用螺钉拧紧并采用弹簧压片来防止夹紧块在夹紧过程的中的翘曲现象。Further, the clamping block is tightened with screws and a spring pressing piece is used to prevent the clamping block from warping during the clamping process.
进一步的,夹紧块采用倒Z型与夹具体的阶梯状结构相配合,可以保证夹紧过程的稳定性。Furthermore, the clamping block adopts an inverted Z shape to cooperate with the stepped structure of the clamping body, which can ensure the stability of the clamping process.
进一步的,在夹具体的上部开有横向凹槽,在实现加工小孔的同时也可以方便的工件的无损伤的取出来。Further, a transverse groove is formed on the upper part of the clamping body, so that the workpiece can be taken out conveniently without damage while realizing the processing of the small hole.
附图说明Description of drawings
图1是本发明实例中所述夹具组件的结构主视图。Fig. 1 is a structural front view of the clamp assembly in the example of the present invention.
图2是本发明实例中所述夹具组件的结构俯视图。Fig. 2 is a structural top view of the clamp assembly in the example of the present invention.
图3是本发明实例中所述夹具组件的结构左视图。Fig. 3 is a left view of the structure of the clamp assembly in the example of the present invention.
图4是本发明实例中所述夹紧块的结构图。Fig. 4 is a structural diagram of the clamping block in the example of the present invention.
图中:1、夹具体,2、弹簧压片,3、螺钉,4、弹簧压片,5、螺钉,6、导向柱,7、安装弹簧,8、夹紧块,9、夹紧螺钉,10、安装弹簧,11、导向柱,12、通气孔。In the figure: 1. Clamp body, 2. Spring pressing piece, 3. Screw, 4. Spring pressing piece, 5. Screw, 6. Guide column, 7. Installation spring, 8. Clamping block, 9. Clamping screw, 10, install the spring, 11, the guide post, 12, the ventilation hole.
具体实施方式detailed description
下面结合具体的实施例对本发明做进一步的详细说明,所述是对本发明的解释而不是限定。The present invention will be further described in detail below in conjunction with specific embodiments, which are explanations of the present invention rather than limitations.
本发明片式柱形零件钻磨加工专用夹具组件,能够实现夹具的易装夹和高精度操作;适用于片式柱形零件进行超精密钻磨加工。The special jig assembly for drilling and grinding of piece-type cylindrical parts of the invention can realize easy clamping and high-precision operation of the jig, and is suitable for ultra-precision drilling and grinding of piece-type cylindrical parts.
本发明通过夹具体1和夹紧块8的工件安装位置采用小于180°的圆弧设计且夹紧块8的圆弧直径大于夹具体1圆弧直径,相差大于1~2mm,夹具体1的圆弧起到定位作用,夹紧块8的圆弧起到加紧的作用,夹紧接触为线接触,增加工件加工过程中的稳定性。In the present invention, the workpiece installation positions of the clamping body 1 and the clamping block 8 are designed with an arc less than 180°, and the arc diameter of the clamping block 8 is larger than the arc diameter of the clamping body 1, and the difference is greater than 1 to 2mm. The circular arc plays a role of positioning, and the circular arc of the clamping block 8 plays a role of tightening, and the clamping contact is a line contact, which increases the stability of the workpiece during processing.
夹具体1和夹紧块8之间有导向柱6、11,夹紧螺钉9及安装弹簧10来实现工件夹紧和松开。Between the clamping body 1 and the clamping block 8 there are guide columns 6, 11, a clamping screw 9 and an installation spring 10 to realize clamping and loosening of the workpiece.
夹具体1在机床上的安装采用锥孔的定位。The installation of the fixture body 1 on the machine tool adopts the positioning of the taper hole.
夹具体1和夹紧块8表面有弹簧压片2、4保证夹紧中片式柱形零件的平行运动。There are spring pressing pieces 2 and 4 on the surfaces of the clamping body 1 and the clamping block 8 to ensure the parallel movement of the sheet-type cylindrical parts in clamping.
具体的,如图1所示,夹具体1和夹紧块8通过导向柱6、11和夹紧螺钉9相连接组成夹具。夹紧块8通过导向柱6、11导向夹紧。在夹具体1的底部采用锥体和内凹槽,并在夹具体底部开有孔,以减轻夹具体的重量,增加夹具体的结构强度和刚度,定位精度高,定位方便;夹具体1底部锥形柱体为两瓣式中空结构,具有一定的弹性变化能力,因此在夹具装夹过程中更容易保证夹具与机床的配合与定位精度。Specifically, as shown in FIG. 1 , the clamping body 1 and the clamping block 8 are connected through guide columns 6 , 11 and clamping screws 9 to form a clamp. The clamping block 8 is guided and clamped by the guide columns 6,11. A cone and an inner groove are used at the bottom of the clamp body 1, and a hole is opened at the bottom of the clamp body to reduce the weight of the clamp body, increase the structural strength and rigidity of the clamp body, and have high positioning accuracy and convenient positioning; the bottom of the clamp body 1 The tapered cylinder is a two-lobed hollow structure with a certain ability of elastic change, so it is easier to ensure the cooperation and positioning accuracy of the fixture and the machine tool during the fixture clamping process.
如图2所示,夹具体1通过螺钉固定于机床上,其工作部位开有与工件圆度相似圆弧,直径略大于工件直径0.1mm。夹紧块8与导向柱6、11,安装弹簧7、10以及夹紧螺钉9组成夹紧结构。夹紧块8通过导向柱6、11导向,利用夹紧螺钉9夹紧工件,利用安装弹簧7、10的反作用力松开夹紧块进而松开夹紧工件,方便工件的夹紧与取放。As shown in Figure 2, the clamp body 1 is fixed on the machine tool by screws, and its working part has an arc similar to the roundness of the workpiece, and its diameter is slightly larger than that of the workpiece by 0.1 mm. The clamping block 8, the guide columns 6, 11, the mounting springs 7, 10 and the clamping screws 9 form a clamping structure. The clamping block 8 is guided by the guide columns 6, 11, the workpiece is clamped by the clamping screw 9, and the clamping block is loosened by the reaction force of the installation spring 7, 10 to loosen the clamped workpiece, which facilitates the clamping and picking of the workpiece .
如图3所示,弹簧压片2、4通过螺钉3、5固定于夹具体1上。弹簧压片2、4在工件夹紧过程中活动的一边压在夹紧块上,弹簧压片2、4可以实现对夹紧块在夹紧过程中翘曲保护作用。As shown in FIG. 3 , the spring pressing pieces 2 , 4 are fixed on the clip body 1 by screws 3 , 5 . The movable side of the spring pressing pieces 2 and 4 is pressed on the clamping block during the workpiece clamping process, and the spring pressing pieces 2 and 4 can protect the clamping block from warping during the clamping process.
如图4所示夹紧块8在其夹紧位置开有大于工件圆度的圆弧,圆弧直径大于工件直径1~2mm,更容易夹紧工件,保证工件精度。夹紧块8导向孔为沉头孔,孔向为由内到外可以存放安装弹簧10。As shown in Figure 4, the clamping block 8 has an arc larger than the roundness of the workpiece at its clamping position, and the diameter of the arc is 1-2 mm larger than the diameter of the workpiece, which makes it easier to clamp the workpiece and ensure the accuracy of the workpiece. The guide hole of the clamping block 8 is a countersunk hole, and the hole can store the installation spring 10 from the inside to the outside.
Claims (7)
Priority Applications (1)
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CN201610112290.8A CN105538002A (en) | 2016-02-29 | 2016-02-29 | Special clamp assembly for drilling and grinding slice-type cylindrical part |
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CN201610112290.8A CN105538002A (en) | 2016-02-29 | 2016-02-29 | Special clamp assembly for drilling and grinding slice-type cylindrical part |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107584045A (en) * | 2017-09-22 | 2018-01-16 | 吴晓彬 | For producing the clamp fixture and its application process of trap |
CN109434689A (en) * | 2018-12-19 | 2019-03-08 | 北京沃尔德金刚石工具股份有限公司 | Fixture for grinding machine |
CN111266883A (en) * | 2018-12-04 | 2020-06-12 | 航天新长征大道科技有限公司 | Clamp |
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JP2015013344A (en) * | 2013-07-05 | 2015-01-22 | 株式会社三興 | Toggle Clamps |
CN204123148U (en) * | 2014-08-15 | 2015-01-28 | 泸州中龙柴配制造有限公司 | A kind of milling machine frock for processing tubular workpiece |
CN104493569A (en) * | 2014-12-22 | 2015-04-08 | 重庆市安太弹簧有限责任公司 | Clamping mechanism of cylindrical workpieces |
CN104842188A (en) * | 2015-05-20 | 2015-08-19 | 珠海格力大金精密模具有限公司 | Fixtures for clamping cylindrical mold parts with flattened positions |
CN204603846U (en) * | 2014-12-30 | 2015-09-02 | 无锡市南长区科技创业服务中心 | A kind of fixture of lathe |
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JP2015013344A (en) * | 2013-07-05 | 2015-01-22 | 株式会社三興 | Toggle Clamps |
CN204123148U (en) * | 2014-08-15 | 2015-01-28 | 泸州中龙柴配制造有限公司 | A kind of milling machine frock for processing tubular workpiece |
CN104493569A (en) * | 2014-12-22 | 2015-04-08 | 重庆市安太弹簧有限责任公司 | Clamping mechanism of cylindrical workpieces |
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CN107584045A (en) * | 2017-09-22 | 2018-01-16 | 吴晓彬 | For producing the clamp fixture and its application process of trap |
CN107584045B (en) * | 2017-09-22 | 2023-07-07 | 吴晓彬 | Wire clamping fixture for producing powder remover and application method thereof |
CN111266883A (en) * | 2018-12-04 | 2020-06-12 | 航天新长征大道科技有限公司 | Clamp |
CN109434689A (en) * | 2018-12-19 | 2019-03-08 | 北京沃尔德金刚石工具股份有限公司 | Fixture for grinding machine |
CN109434689B (en) * | 2018-12-19 | 2023-09-05 | 北京沃尔德金刚石工具股份有限公司 | Grinding machine fixture |
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