CN105537056B - Stepless speed regulation multistation coating roller - Google Patents
Stepless speed regulation multistation coating roller Download PDFInfo
- Publication number
- CN105537056B CN105537056B CN201510922929.4A CN201510922929A CN105537056B CN 105537056 B CN105537056 B CN 105537056B CN 201510922929 A CN201510922929 A CN 201510922929A CN 105537056 B CN105537056 B CN 105537056B
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- Prior art keywords
- belt
- axle
- tensioning apparatus
- power transmission
- transmission shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- Coating Apparatus (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a kind of stepless speed regulation multistation coating roller, prepared while realizing multiple housing (can different cultivars, size) thermal insulation layer, belong to machinery equipment field, the equipment is made up of levelling device, frame, power set, control device, guide rail, transmission device, clamping device, Finial device and tensioning apparatus.Function of stepless speed regulation can realize the requirement of different roller coating rotating speeds, applied widely.There is very strong application prospect and promotional value in roll coating process field.The present invention outstanding advantages be：Efficiency high, energy consumption are low, strong applicability.
Description
Technical field
The invention belongs to machinery equipment field, it is related to coating roller, applied to roll coating process.
Background technology
Roller applications are that housing heat insulating coat is molded topmost mode, with one-shot forming, the characteristics of simple to operate.Lack
Point is that process cycle is longer, such as thickness needs continuous roller coating about 6 in 0.8mm~1.0mm coating at 10 DEG C~20 DEG C
~8h just can basic forming.Existing roller coating equipment is generally that lathe improvement is formed, once can only one workpiece of clamping, during can not
Speed governing, efficiency is low, cost is high, energy consumption is big.In order to improve roller coating efficiency, reduce energy consumption, meet roller coating during speed governing technique
It is required that, the present invention devises a set of stepless speed regulation multistation roller coating equipment.
The content of the invention
It is a kind of stepless speed regulation multiplexing present invention solves the technical problem that being to provide a kind of stepless speed regulation multistation coating roller
Position roller coating equipment, it is possible to increase roller coating efficiency, reduce energy consumption, meet roller coating during speed governing technological requirement,
The technical scheme is that：Stepless speed regulation multistation coating roller, by levelling device, frame, power set, control
Device, guide rail, transmission device, clamping device, Finial device and tensioning apparatus composition；Levelling device is installed on bottom of the frame, adjusts
Leveling device is used for the levelness for adjusting guide level；Power set are motor；The rotating speed of control device controlled motor, turn to, open
Stop；Guide rail on bed surface is installed on frame, and Finial device is moved freely in guide rail horizontal direction；Transmission device is installed on
Guide level one end, multigroup belt of the lower end of transmission device is driven by motor, and belt and belt wheel drive the right-hand member on top respectively
The first power transmission shaft and left end second driving shaft, connection on the belt between the first power transmission shaft and second driving shaft and motor
Tight device, is driven using belt and belt wheel between the first power transmission shaft and its right side power transmission shaft and is driven, between belt on connection
Driven and be driven using belt and belt wheel between tight device, second driving shaft and power transmission shaft on the left of it, between belt on connect
Tensioning apparatus；Clamping device is mainly made up of scroll chuck, power transmission shaft, bearing, bearing block；It is driven shaft end connection three-jaw card
Disk, power transmission shaft is installed by bearing and bearing block, and the belt and belt wheel of transmission device drive power transmission shaft motion；Clamping device is located at
The side of bed surface, it is uniform several；Clamping device and Finial device are at least 4；The axis of each clamping device and one
The axis coaxle of Finial device；Finial device front end contact jaw is the first axle that can be rotated；Tensioning apparatus is installed in frame
At portion's crossbeam, the belt pulley of tensioning apparatus is connected with transmission device belt, belt tension is adjusted, while transmission device can be controlled
Belt turn with stopping.
Preferably, Finial device includes tail spindle, radial thrust bearing, first axle；First axle passes through centripetal with tail spindle
Thrust bearing is connected, and first axle can rotate in tail spindle.
Preferably, tensioning apparatus includes pedestal, belt pulley, rolling bearing, the second axle, and the second axle is fixed on pedestal, the
Two axles are connected with belt pulley by rolling bearing；Belt is installed on belt pulley, the height residing for the belt pulley of tensioning apparatus is adjusted,
Realize and compress and loosen belt, control with by the rotation of the belt wheel of the belt drive whether.
The solution have the advantages that：Stepless speed regulation multistation coating roller can be promoted the use of as roller coating equipment.This is arranged
A standby motor drives multiple stations to work simultaneously, while can meeting multiple housing (can different cultivars, size) thermal insulation layer
Prepare, substantially increase operating efficiency；Function of stepless speed regulation can realize the requirement of different roller coating rotating speeds, applied widely.This
The outstanding advantages of invention are：Efficiency high, energy consumption are low, strong applicability.
Brief description of the drawings
Fig. 1 is a kind of front view of stepless speed regulation multistation coating roller of the present invention；
Fig. 2 is a kind of left view of stepless speed regulation multistation coating roller of the present invention；
Fig. 3 is a kind of view of the frame of stepless speed regulation multistation coating roller of the present invention；
Wherein, 3a is a kind of front view of the frame of stepless speed regulation multistation coating roller；3b is Fig. 3 a left view；3c
For Fig. 3 a top view；
Fig. 4 is a kind of structural representation of the Finial device of stepless speed regulation multistation coating roller of the present invention；
Fig. 5 is a kind of structural representation of the tensioning apparatus of stepless speed regulation multistation coating roller of the present invention；
Fig. 6 is the partial enlarged drawing of clamping device.
Wherein, 1- levelling devices, 2- frames, 3- power set, 4- control devices, 5- guide rails, 6- transmission devices, 7- clampings
Device, 8- Finial devices, 9- tensioning apparatus；10- tail spindles, 11- radial thrust bearings, 12- bearing baffles, 13- first axles,
14- pedestals, 15- belt pulleys, 16- bearing baffles, 17- screws, 18- rolling bearings, 19- packing rings, 20- nuts, the axles of 21- second.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
As shown in figure 1, the stepless speed regulation multistation coating roller of the present invention, the equipment is by levelling device 1, frame 2, power
Device 3, control device 4, guide rail 5, transmission device 6, clamping device 7, Finial device 8 and tensioning apparatus 9 are constituted.
Clamping device and Finial device are installed on guide level, and Finial device position can be along guide rail Level tune, Ke Yiman
The clamping of sufficient different length workpiece；Clamping device is scroll chuck, can be with clamping different-diameter workpiece；Power set pass through transmission
Device is connected with the clamping device of multiple stations, and multiple stations can be driven to rotate simultaneously；Tensioning apparatus is used for regulate transmission device
With the tensioning degree of clamping device, the station number of work can be controlled.
As shown in Fig. 2 frame 2 is welded by square steel tube, effect is to integrate each part, and plays carrying work
With.
Levelling device 1 is installed on bottom of the frame, is contacted with ground, for adjustment equipment level；Levelling device is to ensure
The levelness of guide level, and then ensure the axis of rotation level of workpiece.
Power set 3 are installed on frame lower crossbeam, power output when being roller coating, in order to which stablizing for speed is adjustable,
Servomotor is used.
Control device 4 is installed on frame side, is connected with power set, can be with the rotating speed of controlled motor, steering, start-stop etc.
Action, and operation interface is provided.
Guide rail 5 on bed surface is installed on frame, be in order to which Finial device can be moved freely in the horizontal direction,
To adapt to the housing of various different lengths；
As shown in Fig. 2 transmission device 6 is installed on guide level one end, pulley structure has been used, has been connected with motor, can be with
Realize power output of the motor to multiple stations；Two groups of belts of the lower end of transmission device 6 are driven by motor, two groups of belts
And belt wheel drives the first power transmission shaft of the right-hand member on top and the second driving shaft of left end respectively, between respectively have tensioning apparatus,
Driven and be driven using belt and belt wheel between first power transmission shaft and its 3rd power transmission shaft of right side, between there is tensioning apparatus, second
Between power transmission shaft and the 4th power transmission shaft on the left of it using belt and belt wheel drive transmission between there is tensioning apparatus.
As shown in fig. 6, clamping device 7 is connected with transmission device, clamping device 7 is main by scroll chuck, power transmission shaft, axle
Hold, bearing block is constituted；Shaft end connection scroll chuck is driven, power transmission shaft is installed by bearing and bearing block, and bearing block can be U
Shape, bearing block is fixed on bed surface.The belt and belt wheel of transmission device drive power transmission shaft motion.
Clamping device 7 be located at bed surface side, can uniformly several；Clamping device 7 and Finial device 8 can be many
It is individual；The axis coaxle of the axis of each clamping device 7 and a Finial device 8.The clamping device 7 of present embodiment and top
Device 8 is respectively four.
As shown in figure 4, Finial device 8 includes tail spindle 10, radial thrust bearing 11, bearing baffle 12, first axle 13；The
One axle 13 is located in the slotted eye of the front end of tail spindle 10, and first axle 13 and the hole of the leading portion of tail spindle 10 are connected by radial thrust bearing 11
Connect, first axle 13 can rotate in tail spindle 10, and bearing baffle 12 is located at the end of radial thrust bearing 11, to centripetal thrust force axle
Hold 11 carry out spacing.
Finial device 8 is installed on the plane of guide rail 5, can mainly serve for ensuring longer housing along the plane translation of guide rail 5
Clamping is reliable.The type is top be it is engineered after it is rotatable top so that abrasion will not be caused to workpiece during roller coating.
As shown in figure 5, tensioning apparatus 9 is installed on at central rack crossbeam, using pulley structure and power set and
Transmission device is connected, to adjust belt tension, while the start-stop of multiple stations can be controlled.Tensioning apparatus 9 include pedestal 14,
Belt pulley 15, rolling bearing 18, the second axle 21, the second axle 21 are fixed on pedestal 14, and the second axle 21 passes through rolling with belt pulley 15
Dynamic bearing 18 is connected；Belt is installed on belt pulley 15, the height residing for the belt pulley 15 of tensioning apparatus 9 is adjusted, realize compress and
Loosen belt, control with by the rotation of the belt wheel of the belt drive whether.
Further, tensioning apparatus 9 includes pedestal 14, belt pulley 15, bearing baffle 16, screw 17, rolling bearing 18, pad
Circle 19, nut 20, the second axle 21；Nut 20 is located at the medial extremity of the second axle 21, and nut 20 is tightened in pedestal 14 by packing ring 19
Side, the second axle 21 is fixed on the diverse location of the strip through hole of the upper end of pedestal 14, to adjust the height residing for belt pulley 15
Degree.
The equipment buncher, rotating speed is stepless adjustable in 5-300r/min；Levelness is within 0.2/1000mm；Radially jump
It is dynamic to be less than 0.2mm；The high deviation in center is less than 0.2mm.Using the complete equipment, multiple housing (can different cultivars, size) is realized
Prepared while thermal insulation layer, substantially increase operating efficiency；Function of stepless speed regulation provides possibility for process modification；The equipment is total
Power is only 1KW, greatly reduces energy consumption.Layer thickness uniformity is also improved largely.
Shown in accompanying drawing, certain its inner barrier layer of model engine chamber is prepared using roller applications, concrete operation step
It is as follows：
1. mounting tool；
2. use clamping with three-jaw chuck combustion chamber one end, (if length longer other end tail top support)；
3. the insulating moulding coating weighed up is put into combustion chamber；
4. coating roller is started, regulation rotating speed to technological requirement；
5. carry out roller coating according to technological requirement；
6. shut down, unload lower combustion chamber；
7. lower combustion chamber's frock is unloaded, cleaning, inspection roller coating situation.
The extreme difference of coating layer thickness is after the combustion chamber roller coating after testing：0.15mm, mean square deviation is：0.036mm, in identical work
It is with the extreme difference of the coating layer thickness of existing equipment roller coating under the conditions of skill：0.26mm, mean square deviation is：0.076mm, roller coating quality is obtained
To significantly improving.
Claims (3)
1. stepless speed regulation multistation coating roller, it is characterised in that by levelling device (1), frame (2), power set (3), control
Device (4), guide rail (5), transmission device (6), clamping device (7), Finial device (8) and tensioning apparatus (9) composition；
Levelling device (1) is installed on bottom of the frame, and levelling device is used for the levelness for adjusting guide level；
Power set (3) are motor；
The rotating speed, steering, start-stop of control device (4) controlled motor；
Guide rail (5) on bed surface is installed on frame, and Finial device is moved freely in guide rail (5) horizontal direction；
Transmission device (6) is installed on guide level one end, and multigroup belt of the lower end of transmission device (6) is driven by motor, belt
And belt wheel drives the first power transmission shaft of the right-hand member on top and the second driving shaft of left end, the first power transmission shaft and second driving shaft respectively
Tensioning apparatus is connected on belt between motor, is driven between the first power transmission shaft and its right side power transmission shaft using belt and belt wheel
Transmission, between belt on connect tensioning apparatus, using belt and with wheel belt between second driving shaft and power transmission shaft on the left of it
Dynamic transmission, between belt on connect tensioning apparatus；
Clamping device (7) is mainly made up of scroll chuck, power transmission shaft, bearing, bearing block；Shaft end connection scroll chuck is driven,
Power transmission shaft is installed by bearing and bearing block, and the belt and belt wheel of transmission device drive power transmission shaft motion；Clamping device (7) is located at
The side of bed surface, it is uniform several；Clamping device (7) and Finial device (8) are at least 4；The axle of each clamping device (7)
Line and the axis coaxle of a Finial device (8)；
Finial device (8) front end contact jaw is the first axle that can be rotated；
Tensioning apparatus (9) is installed at central rack crossbeam, and the belt pulley of tensioning apparatus (9) is connected with the belt of transmission device,
Adjust belt tension, while can control transmission device belt turn with stopping.
2. stepless speed regulation multistation coating roller according to claim 1, it is characterised in that Finial device (8) includes top
Axle (10), radial thrust bearing (11), first axle (13)；First axle (13) passes through radial thrust bearing (11) with tail spindle (10)
Connection, first axle (13) can rotate in tail spindle (10).
3. stepless speed regulation multistation coating roller according to claim 1, it is characterised in that tensioning apparatus (9) includes pedestal
(14), belt pulley (15), rolling bearing (18), the second axle (21), the second axle (21) are fixed on pedestal (14), the second axle (21)
It is connected with belt pulley (15) by rolling bearing (18)；Belt, the belt pulley of regulation tensioning apparatus (9) are installed on belt pulley (15)
(15) height residing for, realizes and compresses and loosen belt, control with by the rotation of the belt wheel of the belt drive whether.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510922929.4A CN105537056B (en) | 2015-12-11 | 2015-12-11 | Stepless speed regulation multistation coating roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510922929.4A CN105537056B (en) | 2015-12-11 | 2015-12-11 | Stepless speed regulation multistation coating roller |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537056A CN105537056A (en) | 2016-05-04 |
| CN105537056B true CN105537056B (en) | 2017-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510922929.4A Active CN105537056B (en) | 2015-12-11 | 2015-12-11 | Stepless speed regulation multistation coating roller |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110237997A (en) * | 2018-03-09 | 2019-09-17 | 辽宁维航基业科技有限公司 | A kind of Semiautomatic flange disk glue spreader and its application method |
| CN109807034B (en) * | 2019-01-18 | 2021-05-04 | 安徽裕佳铝塑科技有限公司 | Hot stamping system for surface of lipstick tube with turning mechanism |
| CN111975902B (en) * | 2020-09-02 | 2023-11-10 | 湘潭大学 | Automatic bamboo flute blank straightener |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58131168A (en) * | 1982-01-29 | 1983-08-04 | Masahiko Kurano | Device for applying material for inhibiting leakage of water inside flower vase |
| SU1227256A1 (en) * | 1984-12-10 | 1986-04-30 | Всесоюзный научно-исследовательский институт метизной промышленности | Apparatus for applying coating from pulverulent materials |
| JPH0975810A (en) * | 1995-09-14 | 1997-03-25 | Daiken Kagaku Kogyo Kk | Paste coating device |
| CN201618669U (en) * | 2010-03-16 | 2010-11-03 | 富美科技有限公司 | Selenium drum part oil coating device |
| CN101850322A (en) * | 2010-05-17 | 2010-10-06 | 张继华 | 360-degree hot spin forming process |
| CN202015675U (en) * | 2011-02-17 | 2011-10-26 | 四川金易管业有限公司 | Device for coating interior of straight connector |
| CN103298566B (en) * | 2011-03-15 | 2016-08-31 | 株式会社东芝 | Applying device and coating method |
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Effective date of registration: 20180615 Address after: No. 10, eight East Road, Xi'an City, Shaanxi, Shaanxi Co-patentee after: China North Industry Co., Ltd. Patentee after: No.203 Institute of China North Industries Group Corporation Address before: No. 10, eight East Road, Xi'an City, Shaanxi, Shaanxi Patentee before: No.203 Institute of China North Industries Group Corporation |