CN105533858A - 一种吸附能力强的口罩面料 - Google Patents

一种吸附能力强的口罩面料 Download PDF

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CN105533858A
CN105533858A CN201610038240.XA CN201610038240A CN105533858A CN 105533858 A CN105533858 A CN 105533858A CN 201610038240 A CN201610038240 A CN 201610038240A CN 105533858 A CN105533858 A CN 105533858A
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fabric
yarn
adsorption capacity
high adsorption
layer
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CN105533858B (zh
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尚诚德
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Tongxiang Dingxing bedding Co.,Ltd.
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Jieshou City Essence Sti Consultation Service Co Ltd
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
    • A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
    • A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/758—Odour absorbent

Abstract

一种吸附能力强的口罩面料，该面料为三层结构，依次为外层、中间层和内层，所述内层和外层是由化纤材料编织成的纱网面料，所述中间层以化纤纱线作为经线，棉毛线或棉线作为纬线进行织造加工，获得中间层面料；织造时，经线要比纬线稠密，且经线比纬线要细，经线的直径为纬线直径的1/3-1/5，棉毛粗线具有吸附功能，特别足潮湿后更易吸附，经细纬粗便于增加通透性和过滤性。

Description

一种吸附能力强的口罩面料
技术领域
本发明涉及口罩面料技术领域，具体涉及一种吸附能力强的口罩面料置。
背景技术
口罩，一般可分为空气过滤式口罩和供气式口罩。它是为了人们的健康而设计的，用于阻止一些对人体有害的可见或不可见的物质进行过滤，从而不会给人体来不好的影响。口罩对进入肺部的空气有一定的过滤作用，在呼吸道传染病流行时，在粉尘等污染的环境中作业时，戴口罩具有非常好的作用。从人的生理结构来看，由于人的鼻腔黏膜血液循环非常旺盛，鼻腔里的通道又很曲折，鼻毛构起一道过滤的“屏障”。当空气吸入鼻孔时，气流在曲折的通道中形成一股旋涡，使吸入鼻腔的气流得到加温。有人测试表明，在将零下7摄氏度的冷空气经鼻腔吸入肺部时，其气流已被加温至28.8摄氏度，这就非常接近于人体的温度。如果长期戴口罩，会使鼻黏膜变得脆弱，失去了鼻腔的原有生理功能，故不能长期戴口罩。口罩只能在特殊的环境中戴用，例如在人多、空气不流通、有粉尘的地方。当然，在野外行走，为抵御风沙和寒冷，或在有空气污染的环境中活动，是需要戴上口罩的，但时间不宜过长。
口罩的阻尘效率的高低是以其对微细粉尘，尤其对5微米以下的呼吸性粉尘的阻隔效率为标准。因为这一粒径的粉尘能直接入肺泡，对人体健康造成的影响最大。一般的纱布口罩，其阻尘原理是机械式过滤，就是当粉尘冲撞到纱布时，经过一层层的阻隔，将一些大颗粒粉尘阻隔在沙布中。但是，对一些微细粉尘，尤其是小于5微米的粉尘，就会从纱布的网眼中穿过去，进入呼吸系统。
传统的柔性口罩面料基本上都是采用单一材质制成，吸附能力不强，特别对比PM2.5油性微小颗粒的吸附力不够。
发明内容
本发明所要解决的技术问题在于提供一种吸附能力强的口罩面料。
本发明所要解决的技术问题采用以下技术方案来实现：
一种吸附能力强的口罩面料，该面料为三层结构，依次为外层、中间层和内层，所述内层和外层是由化纤材料编织成的纱网面料，所述中间层以化纤纱线作为经线，棉毛线或棉线作为纬线进行织造加工，获得中间层面料；织造时，经线要比纬线稠密，且经线比纬线要细，经线的直径为纬线直径的1/3-1/5，棉毛粗线具有吸附功能，特别足潮湿后更易吸附，经细纬粗便于增加通透性和过滤性。
所述内层和外层表面涂有纳米吸附材料，如纳米活性炭，可以吸附空气中颗粒杂物，形成对空气的有效过滤。
所述中间层在织造成面料后用活性剂进行洗涤，然后再烘干，采用活性剂洗涤后，当口腔呼汽潮湿后，有助于捕捉PM2.5油性微小颗粒，完全阻挡住微尘进入鼻腔或口腔。
所述活性剂是由以下重量份数的组分组成：去离子水80份、洗洁精0.8份、烟草纤维素0.05份、羟丙甲基纤维素0.5份、茶叶碱0.5份、纳米级硅藻土0.6份、纳米石墨乳液0.4份、生香酵母0.4份、壳聚糖0.3份、黄连水提取物0.3份、花椒水提取物0.3份、槐角水提取物0.3份；由上述组分制成的活性剂对面料进行洗涤后，能够提高面料活性，有助于捕捉PM2.5油性微小颗粒。
为进一步提高所述中间层的理化性能，中间层面料经洗涤后再烘干处理，烘干温度为80℃～100℃，时间为30～80min。
本发明的有益效果是：本发明对传统口罩面料材质进行改进，通过特殊层次设计，能够有效过滤细微粉尘，特别是对PM2.5油性微小颗粒能够实现有效阻隔和吸附，确保人们身体健康。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
一种吸附能力强的口罩面料，该面料为三层结构，依次为外层、中间层和内层，所述内层和外层是由化纤材料编织成的纱网面料，所述中间层以化纤纱线作为经线，棉毛线或棉线作为纬线进行织造加工，获得中间层面料；织造时，经线要比纬线稠密，且经线比纬线要细，经线的直径为纬线直径的1/3-1/5，棉毛粗线具有吸附功能，特别足潮湿后更易吸附，经细纬粗便于增加通透性和过滤性。制作时，可以将面料制成气囊状、椭圆状或其他形状，边缘穿设橡皮筋，可以用于同中国专利：防雾霾口罩(专利号201410157872.9)进行配合，直接将该面料挂在防雾霾口罩的支架上，可以随时取下更换，非常方便。
内层和外层表面涂有纳米吸附材料，如纳米活性炭，可以吸附空气中颗粒杂物，形成对空气的有效过滤。中间层在织造成面料后用活性剂进行洗涤，然后再烘干，采用活性剂洗涤后，当口腔呼汽潮湿后，有助于捕捉PM2.5油性微小颗粒，完全阻挡住微尘进入鼻腔或口腔。活性剂可以选用经水稀释的洗洁精。
实施例2
一种吸附能力强的口罩面料，该面料为三层结构，依次为外层、中间层和内层，所述内层和外层是由化纤材料编织成的纱网面料，所述中间层以化纤纱线作为经线，棉毛线或棉线作为纬线进行织造加工，获得中间层面料；织造时，经线要比纬线稠密，且经线比纬线要细，经线的直径为纬线直径的1/3-1/5，棉毛粗线具有吸附功能，特别足潮湿后更易吸附，经细纬粗便于增加通透性和过滤性。制作时，可以将面料制成气囊状、椭圆状或其他形状，边缘穿设橡皮筋，
所述内层和外层表面涂有纳米吸附材料，如纳米活性炭，可以吸附空气中颗粒杂物，形成对空气的有效过滤。
所述中间层在织造成面料后用活性剂进行洗涤，然后再烘干，采用活性剂洗涤后，当口腔呼汽潮湿后，有助于捕捉PM2.5油性微小颗粒，完全阻挡住微尘进入鼻腔或口腔。
所述活性剂是由以下重量份数的组分组成：去离子水80份、洗洁精0.8份、烟草纤维素0.05份、羟丙甲基纤维素0.5份、茶叶碱0.5份、纳米级硅藻土0.6份、纳米石墨乳液0.4份、生香酵母0.4份、壳聚糖0.3份、黄连水提取物0.3份、花椒水提取物0.3份、槐角水提取物0.3份；由上述组分制成的活性剂对面料进行洗涤后，能够提高面料活性，有助于捕捉PM2.5油性微小颗粒。
为进一步提高所述中间层的理化性能，中间层面料经洗涤后再烘干处理，烘干温度为80℃～100℃，时间为30～80min。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

1.一种吸附能力强的口罩面料，其特征在于，该面料为三层结构，依次为外层、中间层和内层，所述内层和外层是由化纤材料编织成的纱网面料，所述中间层以化纤纱线作为经线，棉毛线或棉线作为纬线进行织造加工，获得中间层面料。
2.根据权利要求1所述的一种吸附能力强的口罩面料，其特征在于，所述经线的直径为纬线直径的1/3-1/5。
3.根据权利要求1所述的一种吸附能力强的口罩面料，其特征在于，所述内层和外层表面涂有纳米吸附材料。
4.根据权利要求1所述的一种吸附能力强的口罩面料，其特征在于，所述中间层在织造成面料后用活性剂进行洗涤，然后再烘干。
5.根据权利要求1所述的一种吸附能力强的口罩面料，其特征在于，所述活性剂是由以下重量份数的组分组成：去离子水80份、洗洁精0.8份、烟草纤维素0.05份、羟丙甲基纤维素0.5份、茶叶碱0.5份、纳米级硅藻土0.6份、纳米石墨乳液0.4份、生香酵母0.4份、壳聚糖0.3份、黄连水提取物0.3份、花椒水提取物0.3份、槐角水提取物0.3份。
6.根据权利要求4所述的一种吸附能力强的口罩面料，其特征在于，所述中间层面料经洗涤后再烘干处理，烘干温度为80℃～100℃，时间为30～80min。
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CN105231525A (zh) * 2015-10-21 2016-01-13 梁江 一种新型口罩

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CN110014701A (zh) * 2019-05-08 2019-07-16 英鸿纳米科技股份有限公司 一种高透气性能的纳米纤维布及其制备方法
CN111005232A (zh) * 2019-12-04 2020-04-14 湖州三印丝绸炼染有限公司 一种制造化纤布的方法

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