CN1055302A - The catalyst of purifying exhaust air and production method thereof - Google Patents

Abstract

A kind of catalyst that is used for purifying exhaust air, by the honeycomb support of en-block construction with apply on it, and the coating that forms carbon monoxide-olefin polymeric forms, and said composition contains first kind of refractory inorganic oxide of non precious metal deposition and at least a second kind of refractory inorganic oxide of average grain diameter 0.5-20 micron.Second kind of inorganic oxide is selected from the platinum and/or the palladium of deposition 5-30% weight, or the rhodium of deposition 1-20% weight, perhaps deposits the platinum of 5-30% weight and/or the rhodium of palladium and 1-20% weight.

Description

The catalyst of purifying exhaust air and production method thereof

The present invention relates to a kind of catalyst that is used for purifying exhaust air.Particularly relate to a kind of waste gas that is used for purifying from internal combustion engine (for example automobile) discharge, can remove harmful constituent wherein simultaneously, the catalyst of (as hydrocarbon (HC), carbon monoxide (CO) and nitrogen oxide (NO)).Even this catalyst for example under high-temperature oxydation atmosphere, shows outstanding durability especially, and at low temperatures aforementioned harmful constituent is shown high detergent power under exacting terms.

At the catalyst that contains noble metal that is used for purifying exhaust air commonly used, effective utilization of the minute quantity noble metal that contains in order to guarantee in the catalyst always manages to make noble metal to be deposited on high as far as possible decentralization on the inorganic oxide such as activated alumina of the infusibility with high surface area.The catalyst that has with noble metal on the high degree of dispersion carrier band shows very high initial activity.Yet when it is exposed to a kind of following time of harsh conditions of high-temperature oxydation atmosphere, the granularity of noble metal just increases gradually, and concurrent biochemical variation becomes lower activated state, and tends to cause with carrier mass and cerium oxide and react.Because noble metal deposits with high degree of dispersion, its consequence is to bring a shortcoming, promptly causes catalytic activity quite seriously to reduce.

In this field, zirconia is to be used for mainly being incorporated into carrier matrix mostly, with the physical property such as specific area one class of rugged catalyst.Make the example of the carrier matrix of noble metal with zirconia and can quote the clear 57(1982 of Japanese patent gazette)-29,215 and the open clear 57(1982 of communique of Japan Patent)-153,737, this patent disclosure a kind of be included on the carrier to form contain aluminium oxide and zirconic coating and the method for depositing noble metal in the above subsequently.The catalyst of producing with the method for this principle is because with top mention same former thereby make the catalytic activity reduction, because the major part of noble metal comes down to be dispersed among the aluminium oxide with height ratio.

As can not being well-known in this technology with the zirconia (U.S. Patent number 4,233,189) and the alpha-aluminium oxide (U.S. Patent number 4,172,047) of the interactional carrier mass of noble metal (particularly rhodium).Zirconia and alpha-aluminium oxide have less surface area usually.Yet, point out that the shortcoming of uploading the catalyst that has rhodium at these materials is that it shows relatively poor initial activity and just can not have the ability of gratifying high purification waste gas at low temperatures after long-term the use.

Therefore one of purpose of the present invention provides a kind of new catalyst and production method thereof that is used for purifying exhaust air.

Even another object of the present invention provides a kind of also catalyst of durable especially purifying exhaust air when using under harsh conditions, even and this catalyst also has the remarkable ability that harmful constituent in the waste gas thoroughly can be purified at low temperatures, and the production method that this kind catalyst is provided.

These purposes can realize with a kind of catalyst of purifying exhaust air, the production method of this catalyst is the honeycomb support that applies en-block construction with a kind of carbon monoxide-olefin polymeric that contains the refractory inorganic oxide of following noble metal, the average particulate diameter of this oxide is adjusted in 0.5 to 20 micron the scope, (A) at least a being selected from (a) and refractory inorganic oxide (b), wherein (a) a kind of carrier band has 5 to 30%(weight) at least a noble metal that is selected from platinum family and palladium family refractory inorganic oxide and (b) a kind of carrier band have 1 to 20%(weight) refractory inorganic oxide of rhodium; Or (B) a kind of carrier band has 5 to 30%(weight) at least a noble metal that is selected from platinum family and palladium family and 1 to 20%(weight) refractory inorganic oxide of rhodium.

The method of the catalyst of the also available following production purifying exhaust air of above-mentioned purpose realizes, the method comprises a kind of carbon monoxide-olefin polymeric that contains refractory inorganic oxide of preparation, the average particulate diameter of this oxide is adjusted in 0.5 to 20 micrometer range, (A) at least a being selected from (a) and refractory inorganic oxide (b), wherein (a) a kind of carrier band has 5 to 30%(weight) at least a noble metal that is selected from platinum family and palladium family refractory inorganic oxide and (b) a kind of carrier band have 1 to 20%(weight) refractory inorganic oxide of rhodium; Or (B) a kind of carrier band has 5 to 30%(weight) at least a noble metal that is selected from platinum family and palladium family and 1 to 20%(weight) the refractory inorganic oxide of rhodium, with the honeycomb support of carbon monoxide-olefin polymeric coating en-block construction, calcine the carrier of this coating then.

Traditional theory is thought the noble metal that must very little use should be deposited on the refractory inorganic oxide of high surface area with little ratio, so that the decentralization of noble metal is improved as much as possible.Because the result of painstaking research, we find, situation is opposite with traditional theory just, result of study shows, employing prepares the refractory inorganic oxide that contains noble metal with noble metal with the method that height ratio is deposited on a small amount of refractory inorganic oxide, can make the durability of catalyst bring up to unexpected degree, condition is to make suitable size to the above-mentioned indissoluble inorganic oxide that contains noble metal, and its average grain diameter is adjusted in the agglomerate particles form in 0.5 to 20 micrometer range and makes among its coat that is scattered in catalyst.Because it is perfect that this result of study is able to the present invention.

The applicant's used carbon monoxide-olefin polymeric in another similar application (CN88100589) comprises a kind of zirconia of at least one group of platinum group metal that includes rhodium, a kind of indissoluble inorganic oxide and a kind of rare-earth oxide of depositing in the above.

The used zirconia of this application has the specific area that surpasses 10 meters squared per gram, preferably drops in 60 to the 100 meters squared per gram scopes.The average particulate diameter of this zirconic former particle is not more than 2000 dusts, preferably is not more than 500 dusts.As long as satisfying these requirements, just can use commercially available zirconia.Otherwise zirconia should prepare specially, for example can adopt to comprise with in the ammonia and the aqueous solution of zirconates, and the flushing neutralized reaction product, in addition dry and calcining method prepares with it then.

Used zirconic quantity generally carbon monoxide-olefin polymeric 0.5 to 50%(weight) in the scope.Even when its used quantity drops on 0.5 to 10%(weight) in the scope time, the carbon monoxide-olefin polymeric that is generated also can fully demonstrate the desired effect of the present invention.If zirconic amount surpasses 50%(weight), then zirconic each particle can be grown up with a kind of acceleration, thereby may damage the catalytic activity of said composition.The platinum group metal that is deposited on the zirconia need be used in combination with rhodium.In addition, can find out also that the combination of platinum or palladium can make the low temperature active after catalyst at high temperature uses for a long time that bigger improvement is arranged.Except rhodium, the weight ratio of the platinum of required combination and the total amount of palladium and rhodium preferably drops in 1/5 to 5 the scope.Like this, carrier band has the total concentration of the contained noble metal of the zirconia of noble metal to drop on 0.5 to 30%(weight) scope, be preferably 1 to 20%(weight).

Except that rhodium, do not need the platinum group metal all is deposited on the zirconia without exception, it can be deposited on such as on the refractory inorganic oxides such as aluminium oxide, or is deposited on the rare-earth oxide.The deposition of noble metal on zirconia can realize with any conventional process, need not to use any specific method.Can adopt radium chloride, rhodium nitrate and rhodium sulfate as the source of rhodium with adopt platinum chloride, dinitro two ammino platinum, palladium bichloride and the palladium nitrate source as platinum and palladium, all above-claimed cpds all use with the form of the aqueous solution or alcoholic solution.At need two or more platinums group metal are deposited on occasion on the zirconia, deposition can by respectively or the concentrated area in solution, flood those metals and finish.Then, the in addition dry and calcining with the zirconia of dipping.Noble metal just is deposited on the zirconia securely like this.

As the example of effective refractory inorganic oxide, adducible have aluminium oxide, silica, titanium dioxide, magnesia and a zirconia.In above-mentioned different refractory inorganic oxide, preferably use aluminium oxide, particularly activated alumina.This aluminium oxide can use with any possible crystal form such as γ, δ, θ, α, ζ, κ and η form.Though refractory inorganic oxide can directly be incorporated in the carbon monoxide-olefin polymeric with unaltered form, but wherein if be combined with rare-earth oxide and during such as the oxide of base metal elements such as chromium, manganese, iron, cobalt, nickel, zirconium, just can further improve the detergent power of carbon monoxide-olefin polymeric by this, the oxide of above-mentioned rare earth metal and base metal is at the indissoluble inorganic oxide, for example the total content in the aluminium oxide is 0.1～30%(weight), 2～20%(weight preferably).

As the example of rare-earth oxide, adducible is the oxide of cerium, lanthanum and neodymium.In above cited rare earth oxide, it is desirable to cerium oxide especially.

Can be deposited on rare earth oxide quantity on the above-mentioned refractory inorganic oxide as the aluminium oxide drop on it 0.1 to 30%(weight) in the scope, preferably 2 to 20%(weight).In addition, it can be with oxide, and the form of carbonate or hydroxide directly is attached in the carbon monoxide-olefin polymeric, and these hydroxide can change into corresponding oxide after calcining or in actual use.The back a kind of in conjunction with situation in, combinable oxide quantity drop on carbon monoxide-olefin polymeric 5 to 80%(weight) in the scope, be preferably 10 to 50%(weight).

Because platinum group metal, the platinum group metal of rhodium-containing particularly, the molecule form of high surface area stably is deposited on the zirconia to have very, therefore because at carrier mass, interaction between rare-earth oxide and the base metal oxide the adverse effect that may cause can be inhibited, and therefore make the quantity that can allow to be incorporated into rare-earth oxide in the carbon monoxide-olefin polymeric and base metal oxide than former can permission many, the result makes carbon monoxide-olefin polymeric have the durability and the detergent power of obvious improvement.

Particularly contain the zirconia of the platinum group metal of rhodium with depositing the platinum group metal, rare earths oxide and the refractory inorganic oxide for preparing as stated above place grinding in ball grinder to stir to form moisture thin pulp.Honeycomb support with moisture thin pulp coating en-block construction prepares finished catalyst then, and can randomly dry support be calcined.Calcining can be carried out in 100 ℃ to 600 ℃ temperature ranges, preferably calcines 1 to 10 hour down at 130 ℃ to 300 ℃, is preferably 1 to 3 hour.

Carbon monoxide-olefin polymeric of the present invention comprise (A) (a) carrier band have a kind of refractory inorganic oxide of platinum and/or palladium and/or (b) carrier band a kind of refractory inorganic oxide of rhodium is arranged, or (B) carrier band a kind of indissoluble inorganic oxide of the rhodium of platinum and/or palladium is arranged, and can be randomly (C) cerium oxide and/or (D) do not contain a kind of refractory inorganic oxide of depositing noble metal.

The height ratio scope of noble metal loading on refractory inorganic oxide is 5 to 30%(weight under the situation of platinum and/or palladium), be preferably 10 to 20%(weight), be 1 to 20%(weight under the situation of rhodium), be preferably 1 to 10%(weight).If the deposition ratio of platinum and/or palladium is less than 5%(weight) or the deposition ratio of rhodium less than 1%(weight), just dispersity approaches the state in common catalyst system therefor and the carbon monoxide-olefin polymeric, therefore, will cause the serious reduction of catalyst activity.If the deposition ratio of platinum and/or palladium surpasses 30%(weight) or the deposition ratio of rhodium surpass 20%(weight), then the active site that the noble metal of effective contribution is made in reaction does not increase on the contrary and reduces, even in the starting stage also is so, consequently make catalyst demonstrate bad initial activity.And noble metal will make particle volume grow up significantly, under the situation in deposition ratio ranges given to this invention, then not observe this phenomenon.Particle volume is grown up and is caused the serious reduction of catalyst activity.

Randomly, platinum and/or palladium and rhodium also can (A) freely be deposited on the discrete position of refractory inorganic oxide, and the carrier band of obtaining thus the refractory inorganic oxide part of noble metal just can use in combination individually or suitably.In addition, these noble metals can be deposited on the same area of refractory inorganic oxide in (B) concentrated area.When noble metal is concentrated on the same position that is deposited on refractory inorganic oxide, for the catalyst that makes generation can draw gratifying result, like this, the noble metal total amount of deposition requires to drop on 6 to 40%(weight) in the scope, preferably 11 to 30%(weight) in the scope.Make platinum and/or palladium and rhodium all with the height ratio deposition, can improve the durability of catalyst.This improvement of durability can be done logical explanation with the interaction between platinum and the rhodium, and for example, this interaction can suppress the formation of irreversible rhodium oxide, and this rhodium oxide is difficult for being reduced to the reactive metal rhodium.Notice unexpectedly that in addition as long as when making the deposition ratio fall in the scope given to this invention, the alloying of platinum and rhodium does not cause the passivation that can discover of catalyst.

Second feature of the present invention belongs to such fact, promptly the refractory inorganic oxide with the height ratio depositing noble metal (drops on 0.5 to 20 micron with relatively large particle diameter, best 1 to 15 micron) disperse, by in this scope, regulating average particulate diameter, the reaction efficiency that interaction between noble metal and refractory inorganic oxide and reaction can retarded and unlikely sacrifice purifying exhaust airs.

Because the combination of above-mentioned characteristic, catalyst of the present invention shows very gratifying durability under the harsh conditions of high-temperature oxydation atmosphere, being prepared as follows of this catalyst: every liter of carrier is adopted refractory inorganic oxide 1 to 20 gram that contains noble metal, preferably 2 to 15 restrain, and, preferably 50 to 150 restrain the honeycomb support that applies en-block construction with refractory inorganic oxide 50 to 200 grams that do not contain noble metal.The contained noble metal of a kind of oxide is with the height ratio deposition before above-mentioned, and the average diameter of particles of this kind oxide is in 0.5 to 20 micrometer range.

Platinum that the present invention is used and palladium, comparatively ideal source are chloride, dinitro two ammino platinum, platinum-sulphite compound, tetramine platinum chloride, palladium bichloride and palladium nitrate.As the source of rhodium, comparatively ideal is rhodium nitrate, radium chloride, rhodium sulfate, rhodium-sulphite compound and rhodium ammonate compound.

As the example of the used refractory inorganic oxide of the present invention, adducible have aluminium oxide, silica, titanium dioxide, zirconia, alumina silica, aluminium oxide-titanium dioxide, aluminium oxide-zirconium oxide, silica-titania, silica-zirconia, titanium dioxide titania-zirconia and aluminium oxide-magnesia.In above cited refractory inorganic oxide, it is desirable to aluminium oxide, particularly activated alumina and zirconia especially.Activated alumina wishes that employing has specific area in 5 to 200 meters squared per gram scopes, preferably 50 to 180 other materials of meters squared per gram level.The present invention differentiates according to the crystal form of aluminium oxide whether it is activated alumina, and activated alumina can be used such as γ, δ, θ, α, ζ, κ and η etc. with any all possible crystal form.Also can use so a kind of activated alumina, it contains at least a oxide that is selected from following metallic element, these metals are rare earth metal (as lanthanum, cerium and neodymium), alkaline-earth metal (as calcium and barium) and such as chromium, manganese, iron, cobalt, nickel and zirconium, these metals are that the form with oxide is deposited on the activated alumina, its deposition is in 0.1 to 30%(weight) between, be preferably in 0.2 to 20%(weight) between.

Use in the present invention under the zirconic situation, used zirconic specific area wishes to surpass at least 10 meters squared per gram, preferably is in the scope of 60 to 100 meters squared per gram.Its primary particles average diameter is no more than 2000 dusts, preferably is no more than 500 dusts.

The physical property of regulation just can adopt as long as commercially available zirconia has as above.Aforementioned zirconia can prepare by laxative remedy, promptly earlier with in the ammonia and the aqueous solution of zirconates, and water flushing then, dry and calcining neutralized reaction product.With no more than 10%(weight), best no more than 8%(weight) yttrium or a kind of alkaline-earth metal for example calcium in addition the zirconia of stabilisation also be utilizable.

The carbon monoxide-olefin polymeric that has the refractory inorganic oxide of aforementioned noble metal to make by carrier band can mix cerium oxide in case of necessity therein with its effect of further raising.

Any can be finally in finished catalyst with ceria (CeO ₂) form the raw material that exists, all can be used as cerium oxide source used in second kind of situation of the present invention.For example, commercially available CeO ₂, cerous carbonate and cerium hydroxide all can be as the sources of cerium oxide.Perhaps, also can use cerium salt solution, for example the cerous nitrate aqueous solution floods refractory inorganic oxide, to reach the purpose in conjunction with cerium oxide.Catalyst of the present invention replaces ceria can make its performance demonstrate bigger benefit by adopting with alumina modified cerium oxide.The preparation method of described cerium oxide is flooded a kind of compound of non-water-soluble cerium and is calcined this infusion product with being selected from least a compound that contains in water miscible aluminium compound and the hydrated alumina.

As the examples of compounds of non-water-soluble cerium, desirable especially cerous carbonate in the adducible compound that cerium oxide, cerium hydroxide and cerous carbonate, above-mentioned cerium arranged.The compound of this non-water-soluble cerium is to use with fine powder form, and its particle diameter is 0.1 to 100 micron, preferably 0.2 to 80 micron.As the compound and/or the hydrated alumina of water miscible aluminium, adducible have aluminum nitrate, aluminium chloride, aluminum sulfate, gypsum earth, Bayer body, boehmite, alumina gel and an alumina sol.In the compound of other above-mentioned water miscible aluminium, it is desirable to aluminum nitrate especially.

There is no particular limitation for the compound of used non-water-soluble cerium and the compound of water miscible aluminium and/or hydrated alumina.These application of compound can be prepared alumina modified cerium oxide effectively.Most desirably be, cerium to the atomic ratio Ce/Al of aluminium in 1 to 20 scope, preferably 2 to 10.Behind the compound and/or hydrated alumina dipping of compound with water miscible aluminium of non-water-soluble cerium, this impregnation product is generally at 100 ℃ to 300 ℃ temperature range inner dryings, calcine in the air in 300 ℃ to 700 ℃ temperature ranges then, to form alumina modified cerium oxide.

The average particulate diameter of going up the refractory inorganic oxide of noble metal with the specific height ratio deposition of the present invention is adjusted in 0.5 to 20 micrometer range.The adjustment of average particulate diameter can be flooded aforementioned powder or pill shape refractory inorganic oxide with precious metal chemical complex, with grinder impregnation product is crushed to desired particle diameter then and obtains.

This processing can obtain a kind of thin pulp that contains the powder of adjusted particle diameter.With the honeycomb support of this thin pulp washcoated (Wash coat) en-block construction, calcine the carrier that has applied then, thereby obtain finished catalyst.Calcining is carried out in 100 ℃ to 600 ℃ temperature ranges usually, is preferably in 130 ℃ to 300 ℃ and calcines 1 to 10 hour down, is preferably 1 to 3 hour.

The honeycomb support of the en-block construction that the present invention is used can be that common term is called any honeycomb support of " ceramic honeycomb carrier ".With cordierite, mullite, Alpha-alumina, zirconia, titanium dioxide, titanium phosphate, aluminium titanates, manage the formed honeycomb supports of material such as feldspar, spodumene, alumino-silicate and magnesium silicate thoroughly and be proved to be desirable especially, in cited material, those carriers made from the cordierite material are specially adapted to catalyst used in the internal combustion engine.Also is operable with a kind of metal with the formed honeycomb support of en-block construction.Described metal can be anti-oxidant and heat-resisting stainless steel or Fe-Cr-Al alloy.Aforementioned monolithic support can be produced with extrinsion pressing or tight rolled sheet metal linear element method.For allow in PROCESS FOR TREATMENT gas by and the duct (micropore) that forms in the monolithic honeycomb support can be hexagonal, dimetric, leg-of-mutton or undulatory.When pore density (number cells of per unit cross-sectional area) was in 150 to 600 micropores/square inch scope, the function of honeycomb support was very satisfactory.

With reference now to working example, the present invention will be described in more detail.Much less, the present invention is not limited only to these working examples certainly.

Example 1

Coming the impregnating ratio surface area with the radium chloride aqueous solution that contains 0.3 gram rhodium is that 70 meters squared per gram and average diameter of particles are 10.0 gram zirconias (production of the first rare element chemistry Co., Ltd) of 200 dusts, impregnated zirconia is following dry 12 hours at 120 ℃, then, the zirconia of drying was calcined 1 hour in 500 ℃ air, generate contain 2.9%(weight) Zirconium oxide powder of rhodium.Afterwards, with the platinum chloride aqueous solution impregnating ratio surface area that contains 1.5 gram platinum is 150 gram activated aluminas of 150 meters squared per gram, impregnated activated alumina was descended dry 12 hours at 150 ℃, in 500 ℃ of air, calcined 1 hour then, so that the alumina powder of platiniferous to be provided.Place ball mill wet-milling 20 hours to prepare moisture thin pulp as above resulting two kinds of powder and the commercially available ceria oxide powder of 75 grams.With 33 millimeters of external diameters, long 76 millimeters, the cross-sectional area cordierite monolithic support that contains 400 the air-flow micropores of having an appointment immerses in the aforementioned thin pulp per square inch, from thin pulp, take out, remove the inner superfluous thin pulp of micropore with compressed air then, drying is 3 hours under 140 ℃, generates catalyst A.Use x-ray fluorescence analysis, find to contain in the every catalyst A 0.056 gram platinum and 0.011 gram rhodium.

Example 2

In the radium chloride aqueous solution that contains 0.3 gram rhodium and the mixed liquor of platinum chloride aqueous solution that contains 1.5 gram platinum dipping as example 1 in used same Zirconium oxide powder 15.0 restrain, under 120 ℃ with dry 12 hours of impregnation product, then in 500 ℃ air with the powder of drying calcining 1 hour, prepare contain 1.8%(weight) rhodium and 8.9%(weight) Zirconium oxide powder of platinum.With used same activated alumina and the 75 gram cerium oxide wet-milling 20 hours in the Place grinding machine together in the examples 1 of this Zirconium oxide powder and 145 grams, generate a kind of moisture thin pulp.Make catalyst B with this moisture thin pulp according to the program of example 1.Every of this catalyst B contains 0.052 gram platinum and 0.010 gram rhodium.

Example 3

Method by example 2 prepares a kind of catalyst C, different is to replace the activated alumina in the example 2 with a kind of like this powder (iron content activated alumina), and said this powder is to restrain solution impregnation 140 gram activated aluminas, the drying of ferric nitrates and calcine impregnation product with 100 gram pure water dissolvings 25.3 to make.Every catalyst C contains 0.054 gram platinum and 0.011 gram rhodium.

Comparative Examples 1

With wet-milling in same activated alumina used in the example 1 160 grams and the same cerium oxide 75 gram Place grinding machines 20 hours, make a kind of moisture thin pulp.According to the program of example 1, with the washcoated cordierite monolithic support of moisture thin pulp sheet, drying is 3 hours under 140 ℃, calcines 1 hour in 500 ℃ of air then then.The monolithic support of handling is like this immersed in the aqueous solution of palladium bichloride and radium chloride, 400 ℃ of air dryings and calcining 1 hour to produce the catalyst I.Every carrier of this catalyst I contains 0.055 gram platinum and 0.011 gram rhodium.

Comparative Examples 2

Same activated alumina used in the example 1 120 grams and commercially available Zirconium oxide powder 120 grams are placed the ball mill wet-milling 20 hours, make a kind of moisture thin pulp.Then, according to the program of example 1, with the monolithic support sheet of the washcoated cordierite of moisture thin pulp, drying is 2 hours under 140 ℃, and calcining is 1 hour in 500 ℃ of air.The monolithic support sheet of handling is like this immersed in the mixed aqueous solution of platinum chloride and radium chloride, drying, and in 400 ℃ of air, calcine 1 hour to produce catalyst II.Every carrier of catalyst II contains 0.056 gram platinum and 0.011 gram rhodium.

Example 4

With specific area is that 90 meters squared per gram and average diameter of particles are that zirconia 12.0 gram of 150 dusts (production of the first rare element chemistry Co., Ltd) immerses in the mixed liquor of rhodium nitrate aqueous solution that contains 0.35 gram rhodium and the palladium nitrate aqueous solution that contains 3.15 gram palladiums, make a kind of 2.3%(of containing weight) rhodium and 20.3%(weight) Zirconium oxide powder of palladium, impregnation product was descended dry 12 hours at 120 ℃, in 500 ℃ of air, calcined this dry impregnation product 1 hour then.

Prepare a kind of alumina powder that contains CeO and FeO, method is that 56.1 gram cerous nitrates and 32.2 gram ferric nitrates are dissolved in the 200 gram pure water, is mixture that is obtained and specific area that activated alumina 200 gram of 100 meters squared per gram mixes, at 120 ℃ of dry down these wet mixtures, in 700 ℃ of air, calcined 1 hour then.With wet-milling in above-mentioned two kinds of powder Place grinding machines 20 hours to prepare moisture thin pulp.According to the program of example 1, with the washcoated cordierite monolithic support of moisture thin pulp sheet, drying is 2 hours under 140 ℃, to generate catalyst D.The every carrier of this catalyst D contains 0.120 gram palladium, 0.013 gram rhodium.

Example 5

Same zirconia used in the example 4 12.0 grams are immersed in the mixed liquor of rhodium nitrate aqueous solution that contains 0.35 gram rhodium and the palladium nitrate aqueous solution that contains 0.35 gram palladium, dry these impregnation product are 12 hours under 120 ℃, then in 500 ℃ of air the calcining 1 hour, make rhodium-containing and palladium and be all 2.8%(weight) Zirconium oxide powder.

Then, the aqueous solution that 56.1 gram cerous nitrates and 32.2 gram ferric nitrates are dissolved in 200 gram pure water with contain 2.8 palladium nitrate aqueous solutions that restrain palladiums and mix.With formed mixed solution and specific area is that activated alumina 200 gram of 100 meters squared per gram mixes, and 120 ℃ dry 12 hours down, in 600 ℃ of air, calcined 1 hour then.Obtained above-mentioned two kinds of powder were placed the ball mill wet-milling 20 hours, to form moisture thin pulp.Make catalyst E with this moisture thin pulp according to the program of example 1 then.The every carrier of this catalyst E contains 0.121 gram palladium and 0.013 gram rhodium.

Example 6

Will be according to the preparation of the program of example 4 contain 2.3%(weight) rhodium and 20.3%(weight) Zirconium oxide powder of palladium, with specific area be that activated alumina 150 grams and 80 of 90 meters squared per gram restrain cerium oxide and place ball mill wet-milling 20 hours to prepare moisture thin pulp.Make catalyst F with this moisture thin pulp according to the program of example 1.The every carrier of this catalyst F contains 0.115 gram palladium and 0.012 gram rhodium.

Comparative Examples 3

Solution and the specific area that 56.1 gram cerous nitrates and 32.2 gram ferric nitrates are dissolved in 200 gram pure water is that the activated alumina 200 of 100 meters squared per gram restrains and mixed, drying is 12 hours under 120 ℃, calcining 1 hour in 700 ℃ of air then, will be as above resulting powder place ball mill wet-milling 20 hours to prepare moisture thin pulp.Then, according to the program of example 1, with the washcoated cordierite monolithic support of this moisture thin pulp sheet, drying is 3 hours under 140 ℃, calcines 1 hour in 500 ℃ of air then.The monolithic support sheet of handling gained is like this immersed in the mixed aqueous solution of palladium bichloride and radium chloride, and dry this impregnation product was calcined this desciccate 1 hour then in 400 ℃ of air, make the catalyst III.Every carrier of this catalyst III contains 0.123 gram palladium and 0.013 gram rhodium.

Comparative Examples 4

Commercially available zirconia was calcined 10 hours down at 1000 ℃, and making specific area is that 5 meters squared per gram and average diameter of particles are the powder of 5000 dusts.Except that adopting above-mentioned zirconia, all the other programs according to example 4 make the catalyst IV.Every carrier of catalyst IV contains 0.120 gram palladium and 0.013 gram rhodium.

Example 7

Catalyst to example 1 to 3 and Comparative Examples 1 and 2 is tested, measure its catalytic performance after the burin-in process when initial application and in electric furnace, burin-in process in the electric furnace is carried out in high-temperature oxydation atmosphere, is 900 ℃ and for up to 20 hours very harsh condition comprising temperature.

The evaluation of catalytic performance is with an electric-control motor (4 cylinders, 1800 cubic centimetres) carry out, the import temperature of catalyst bed continuously changes from 200 ℃ to 450 ℃, measure the purifying rate of CO, HC and NO with a heat exchanger, in this evaluation process, engine moves under 1 hertz of vibration, and the space velocity of gas (S.V.) per hour is fixed on 90,000, average air ratio of combustion A/F is 14.6 ± 0.5.Reach 50% o'clock import temperature (T at the purifying rate of CO, HC and NO ₅₀) be shown in table 1.

Catalyst to example 1 to 3 and Comparative Examples 1 and 2 is also tested through the postrun catalytic performance of engine test.This test is to carry out with electric-control motor (8 cylinders, 4400 cubic centimetres).This engine is with the stable operation in 60 seconds and (the fuel shutoff supply during this period of running slowly in 6 seconds, make catalyst exposure in high-temperature oxydation atmosphere) the alternation mode move so that catalyst temperature reached under 850 ℃ the condition burin-in process catalyst 50 hours in steady-state operation.

Adopt aforesaid same program to evaluate for the postrun catalyst performance of engine test.The results are shown in table 2.

Then the catalyst of example 4 to 6 and Comparative Examples 3 and 4 is tested in initial application with through the postrun catalytic performance of 50 hours engine test.Carry out above-mentioned engine test operation with an electric-control motor (6 cylinders, 2400 cubic centimetres).The durability test of engine is to carry out to be exposed to the alternation mode that oxygen-lean atmosphere and same long time is exposed to oxygen-enriched atmosphere in 30 seconds, introduces auxiliary air in the test, therefore makes the ratio of combustion of air, and A/F changes between 14.5 and 17.5.In this process of the test, catalyst temperature reaches 950 ℃ maximum temperature.

The evaluation of catalyst performance is used with the used same engine of serviceability test and is carried out under A/F=14.6 and 140,000/ hours condition of SV ≌, to measure the purifying rate of HC, CO and NO.In the test in initial application stage, evaluation is to carry out under inlet temperature is 500 ℃ condition.In the test after the engine serviceability test, evaluation is carried out under 500 ℃ and 700 ℃ of two kinds of inlet temperatures.The results are shown in table 3 and table 4.

Can clearly notice from the result, have noble metal loading on high surface area and small particle diameters zirconia example 1 to 3 and the catalyst of example 4 to 6 have very desirable initial performance, even and in image height temperature oxidizing atmosphere, stood still to show very high durability after the harsh lasting condition.

Table 1

Example 8

Prepared a kind of catalyst with commercially available cordierite (production of NGK insulating materials Co., Ltd) monolithic support sheet.The monolithic support sheet is the cylinder of 33 millimeters of external diameters and long 76 millimeters, it per square inch cross-sectional area contain 400 the air-flow micropores of having an appointment, the volume of every block of carrier is about 65 milliliters.

Is nitrate aqueous solution and the specific area of the dinitro two ammino platinum that contain 1.5 gram platinum the activated alumina 7.5 grams mixing mutually of 100 meters squared per gram, the finish-drying said mixture, calcining this dried mixture 2 hours in 400 ℃ of air makes platiniferous 16.7%(weight then) alumina powder.

The rhodium nitrate aqueous solution that contains 0.3 gram rhodium is mixed mutually with the aforesaid same activated alumina of 3 grams, and the finish-drying said mixture was calcined this dried mixture 2 hours then in 400 ℃ of air, make rhodium-containing 9%(weight) alumina powder.

With aforesaid same activated alumina 139 grams, the alumina powder of above-mentioned platiniferous alumina powder and rhodium-containing is put 20 hours moisture thin pulps with preparation coating usefulness of wet-milling in the dry ball mill.Aforementioned monolithic support sheet is immersed the moisture thin pulp that applies usefulness, from thin pulp, take out then, blow away the residual thin pulp in the micropore and blow with compressed air and lead to the micropore that all adhere to thin pulps.The carrier-pellet that will wet descended dry 3 hours at 130 ℃, made finished catalyst.

With electron probe (EPMA) the coat picked at random of this catalyst was taken a picture under 3000 times in 30 o'clock.The result confirms that platiniferous alumina particle and rhodium-containing alumina particle all are scattered in the layer with 5 microns average diameter of particles.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 9

Is the rhodium nitrate aqueous solution and the specific area that contain 0.3 gram rhodium the activated alumina 142 grams mixing mutually of 120 meters squared per gram, dry this mixture, and in 400 ℃ of air calcining this dried mixture 2 hours, make a kind of rhodium-containing 0.2%(weight) the alumina powder of low ratio deposition.

Program according to example 8 is produced finished catalyst, just with used rhodium-containing 9%(weight in the aforementioned rhodium-containing alumina powder replacement example 8) alumina powder and activated alumina.

When the coat of this catalyst is checked with EPMA, find that the aluminium oxide of platiniferous disperses with 6 microns average particulate diameter form, do not check out that rhodium is dispersed in diameter and surpasses on 0.5 micron the particle.

This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 10

Is nitrate aqueous solution and the specific area of the dinitro two ammino platinum that contain 1.5 gram platinum the activated alumina 147 grams mixing mutually of 120 meters squared per gram, the mixture of dry this generation, and in 400 ℃ of air calcining this dried mixture 2 hours, make platiniferous 1%(weight) the alumina powder of low ratio deposition.

Program according to example 8 is produced finished catalyst, just with the used 16.7%(weight that contains in the aforementioned platiniferous alumina powder replacement example 8) alumina powder and the activated alumina of platinum.

When the coat of this catalyst is checked with EPMA, find that the aluminium oxide of rhodium-containing disperses to exist with the particle form of 4.5 microns average particulate diameter, do not find that platinum is dispersed in above on the particle of 0.5 micron diameter.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 11

Program according to example 8 is produced finished catalyst, just replaces the nitrate aqueous solution of dinitro two ammino platinum with platinum chloride aqueous solution.On used platiniferous aluminium oxide, deposit 16.8%(weight in the case) platinum.

When checking the coating of this catalyst with EPMA, find that the platiniferous aluminium oxide disperses with the particle form of 7 microns average particulate diameters, the aluminium oxide of rhodium-containing then disperses to exist with the particle form of 4 microns average diameters.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 12

Program according to example 8 is produced finished catalyst, just replaces rhodium nitrate aqueous solution with the radium chloride aqueous solution.Deposit 8.9%(weight above the used in the case rhodium-containing aluminium oxide) rhodium.

When checking the coating of this catalyst with EPMA, find that the platiniferous aluminium oxide disperses to exist with the particle form of 5 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 8 microns average particulate diameters, and this catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 13

By the plain body stainless sheet steel of the alferric that is stacked alternately 60 micron thickness be processed into the same sample matter of 2.5 millimeters ripple spacings and the corrugated sheet of thickness, be 33 millimeters, long 76 millimeters cylindric metal monolithic support to form diameter.This carrier cross-sectional area per square inch contains 475 air-flow micropores approximately.

Program according to example 8 makes finished catalyst, just replaces the cordierite monolithic support with the aforementioned metal monolithic support.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 4 microns average particulate diameter, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 3.5 microns average particulate diameter with EPMA.This catalyst contains 100 gram aluminium oxide for every liter.1.0 gram platinum and 0.2 gram rhodium.

Example 14

Same activated alumina used in the example 8 139 grams were placed the ball mill wet-milling 13 hours, make a kind of moisture thin pulp, with the prepared 16.7%(weight that contains in this moisture thin pulp and the example 8) alumina powder of platinum and contain 9%(weight) alumina powder of rhodium placed the ball mill wet-milling 7 hours, so make a kind of moisture thin pulp that is used to apply.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 15 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 10 microns average diameters with EPMA.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 5

With specific area is that activated alumina 150 gram of 100 meters squared per gram places the ball mill wet-milling to prepare moisture thin pulp, with this moisture thin pulp coating as same cordierite monolithic support used in the example 8.

The nitrate aqueous solution of the dinitro two ammino platinum that contain 0.065 gram platinum and the rhodium nitrate aqueous solution that contains 0.013 gram rhodium are mixed, fully stir the mixed liquor that is obtained, then the carrier that is coated with aluminium oxide is immersed in the mixed liquor, make all platinum and the rhodium that exist in the adsorbent solution on it.Carrier is taken out from solution, the residual solution in the venting micropore, drying is 3 hours under 130 ℃, calcines 2 hours in 400 ℃ of air then, obtains finished catalyst.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass on the particle of 0.5 micron diameter with EPMA.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 6

To contain in nitrate aqueous solution and the Comparative Examples 5 of dinitro two ammino platinum of 1.5 gram platinum used same activated alumina 2.7 restrains and is mixed, with this mixture finish-drying, then this dried mixture was calcined 2 hours in 400 ℃ of air, make contain 35.7%(weight) alumina powder of platinum.

The rhodium nitrate aqueous solution that will contain 0.3 gram rhodium mixes with the same activated alumina as above-mentioned of 1.1 grams, with the mixture finish-drying that generates, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 21.4%(weight) alumina powder of rhodium.

According to the program of example 8, use the alumina powder of platiniferous alumina powder above-mentioned and rhodium-containing and use above the same activated alumina 146 used instead restrain and prepare finished catalyst.

When checking the coating of this catalyst with EPMA, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide disperse with the particle form of 6.5 microns average particulate diameters, this catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 7

With specific area is that activated alumina pill 139 gram of 120 meters squared per gram places ball mill wet-milling 19 hours to prepare a kind of moisture thin pulp.With this moisture thin pulp with contain 16.7%(weight) alumina powder of platinum and contain 9%(weight) wet-milling 1 hour in ball mill of the alumina powder (both such as example 8 are prepared) of rhodium, make a kind of moisture thin pulp that is used to apply.Apply thin pulp with this and obtain finished catalyst according to the program of example 8.

When checking this catalyst coating with EPMA, discovery platiniferous aluminium oxide disperses with 30 microns average particulate diameter, and the rhodium-containing aluminium oxide disperses to exist with 40 microns average particulate diameter form.This catalyst contains 100 gram aluminium oxide for every liter, 1.0 gram platinum and 0.2 gram rhodium.

Comparative Examples 8

Rhodium nitrate aqueous solution and the specific area that will contain 0.3 gram rhodium is that the activated alumina 150 of 120 meters squared per gram restrains and mixes, the dry mixture that generates thus, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 0.2%(weight) alumina powder of rhodium.

Finished catalyst makes according to the program of example 8, just uses platinum black (production of Ishifuku metal industry Co., Ltd) 1.5 grams of 1.0 microns of above-mentioned rhodium-containing alumina powder and commercially available average particulate diameters instead.

When checking the coating of this catalyst, find that platinum disperses to exist with the particle form of 1 micron average particulate diameter with EPMA.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 15

The catalyst of example 8 to 14 and Comparative Examples 5 to 8 is tested its catalytic performance after the burin-in process in electric furnace.

Burin-in process in electric furnace be with given catalyst exposure in high-temperature oxydation atmosphere, be included in 900 ℃ and down carry out under 10 hours the harsh conditions of heating.

The evaluation of catalytic performance is carried out according to following method: adopt a kind of commercially available electric-control motor (1800 cubic centimetres in 4 cylinders), and one be filled with the catalyst that will test and be connected in the multistage converter of engine exhaust system.Engine is fixed in than A/F in air burning under 14.6 the condition and moves.The heat exchanger in the catalyst converter the place ahead by being placed on engine exhaust system makes intake air temperature be raised to 500 ℃ from 300 ℃ continuously.Gas sample analysis is got at entrance and exit place at catalyst converter, with the purifying rate of measuring CO, HC and NO and the detergent power of evaluating catalyst under low temperature.

With the purifying rate of above-mentioned obtained CO, HC and NO function construction, be 50% o'clock intake air temperature T to obtain specific purifying rate as intake air temperature.With the intake air temperature T of such mensuration standard as evaluation catalyst purifying property when the low temperature.

Use the resulting table 5 that the results are shown in of method that catalytic performance is decided in commentary.

Then, the catalyst of the catalyst of example 8 to 14 and Comparative Examples 5 to 8 after carrying out serviceability test on the engine, is done the catalytic activity test again.

Adopt a commercially available electric-control motor (8 jin 4400 cubic centimetres) when carrying out serviceability test, and adopt a multiphase converter that is filled with the catalyst that to test and is connected in engine exhaust system.This engine was with stable operation in 60 seconds and ran slowly in 6 seconds (during this period fuel shutoff supply with and with catalyst exposure under the harsh conditions of high-temperature oxydation atmosphere) the over-over mode operation, making 50 hours burin-in process condition of catalyst exposure is that intake air temperature during making steady-state operation reaches 800 ℃.

After serviceability test, the evaluation of catalytic performance and above-mentioned in electric furnace after the burin-in process evaluation of catalytic performance adopt identical mode to carry out.Obtained data and the purifying property data that obtain under low temperature are compared, be the results are shown in table 6.

Table 5 is the evaluation of catalytic performance after the burin-in process in electric furnace

Can clearly be seen that from table 5 and 6, according to the present invention imagination with height ratio deposition platinum and or the example 8 to 14 of the refractory inorganic oxide of rhodium in catalyst, disperse with the particle of 0.5 to 20 micron average particulate diameter, always the catalyst of the Comparative Examples 5 of disperseing with common state than noble metal shows catalytic performance preferably.The deposition of platinum is not less than 30%(weight) and the deposition of rhodium be not less than 20%(weight) the catalyst of Comparative Examples 6, though and platinum and rhodium deposition drop in the prescribed limit of the present invention, but these noble metals are with the catalyst of diameter above the Comparative Examples 7 of the particle form dispersion of 30 micron diameters, catalyst with the Comparative Examples 8 that does not have the platinum deposition on refractory inorganic oxide always shows relatively poor catalytic performance.

From The above results, obviously platinum and rhodium have been deposited and dispersed catalyst under the condition of the present invention's imagination, slight degeneration only takes place, and not only under engine operation normal condition but also under the harsh conditions of high-temperature oxydation atmosphere, all show very gratifying durability.

Example 16

Program according to example 8 makes finished catalyst, just except that 139 gram activated alumina, platiniferous alumina powder and rhodium-containing alumina powders, also is incorporated into the commercially available ceria oxide powder of 75 grams (daily output rare element Co., Ltd produces).

When checking the coating of this catalyst with example 8 used same quadrat methods, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide disperse to exist with the particle form of 5 microns average particulate diameters, this catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 17

Is the rhodium nitrate aqueous solution and the specific area that contain 0.3 gram rhodium that the activated alumina 142 of 120 meters squared per gram restrains and mixes, dry consequent mixture, and in 400 ℃ of air calcining this dried mixture 2 hours, make contain 0.2%(weight) alumina powder of rhodium.

Program according to example 16 obtains finished catalyst, just the used 9%(weight that contains in the alumina powder replacement example 16 with above-mentioned rhodium-containing) alumina powder and the activated alumina of rhodium.

When with the coating of the same quadrat method catalyst testing in the example 8, find that the platiniferous aluminium oxide disperses to exist with the particle form of 6 microns average particulate diameters, do not find that rhodium is dispersed in diameter and surpasses on 0.5 micron the particle.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 18

Is nitrate aqueous solution and the specific area of the dinitro two ammino platinum that contain 1.5 gram platinum that the activated alumina 147 of 120 meters squared per gram restrains and mixes dry consequent mixture.And in 400 ℃ of air calcining this dried mixture 2 hours, make contain 1%(weight) alumina powder of platinum.

Program according to example 16 obtains finished catalyst, just with the used 16.7%(weight that contains in the above-mentioned rhodium-containing alumina powder replacement example 16) alumina powder of platinum.

When checking the coating of this catalyst with the same quadrat method of example 18, find that the rhodium-containing aluminium oxide disperses to exist with the particle form of 4.5 microns average particulate diameter, do not find that platinum is dispersed in diameter and surpasses on 0.5 micron the particle.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 19

Program according to example 16 obtains finished catalyst, just replaces the nitrate aqueous solution of dinitro two ammino platinum with platinum chloride aqueous solution.Deposited 16.6%(weight on the used in the case platiniferous aluminium oxide) platinum.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses with the particle form of 7 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 4 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 20

Program according to example 16 obtains finished catalyst, just replaces rhodium nitrate aqueous solution with the radium chloride aqueous solution.Deposit 9.1%(weight on the used in the case rhodium-containing aluminium oxide) rhodium.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 5 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 8 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1 gram platinum and 0.2 gram rhodium for every liter.

Example 21

Being dissolved with 65.3 gram aluminum nitrate ((Al(NO ₃) ₃9H ₂O) (Ce content wherein is with CeO for the aqueous solution and 319 gram cerium carbonate powders ₂Be 47%(weight during calculating)) mix fully, in dry 5 hours of 130 ℃ following mixture that generates, this dried mixture of calcining 1 hour in 500 ℃ of air made alumina modified cerium oxide (Ce/Al atomic ratio=5) thus then.

Program according to example 16 obtains finished catalyst, just replaces commercially available ceria oxide powder with the above-mentioned alumina modified cerium oxide of 75 grams.

When checking the coating of this catalyst, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide all disperse to exist with the particle form of 6 microns average particulate diameters with example 8 used same quadrat methods.This catalyst contains 100 gram aluminium oxide, the alumina modified cerium oxide (atomic ratio Ce/Al=5) of 50 grams for every liter, 1.0 gram platinum and 0.2 gram rhodium.

Example 22

Being dissolved with 54.4 gram aluminum nitrate (Al(NO ₃) ₃9H ₂O) (Ce content wherein is with CeO with 426 gram cerium carbonate powders for 220 milliliters of the aqueous solution ₂Be 47%(weight during calculating)) mix fully mutually, 130 ℃ following mixture drying that generates 5 hours, in 500 ℃ of air, calcined this dried mixture 1 hour then, make alumina modified cerium oxide (Ce/Al atomic ratio=8) thus.

Program according to example 16 obtains finished catalyst, just replaces commercially available ceria oxide powder with the above-mentioned alumina modified cerium oxide of 75 grams.

When examining the coating of this catalyst, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide all disperse to exist with the particle form of 6 microns average particulate diameters with example 8 used same quadrat methods.This catalyst contains 100 gram aluminium oxide, the alumina modified cerium oxide (atomic ratio Ce/Al=8) of 50 grams for every liter, 1.0 gram platinum and 0.2 gram rhodium.

Example 23

With 94.7 gram alumina sol (containing 10%(weight) aluminium oxide), (Ce content wherein is with CeO for 340 gram cerous carbonates ₂Be 47%(weight during calculating)) mix with 100 ml waters, the mixture of dry these generations under 130 ℃ 5 hours was calcined this drying composite 1 hour then in 500 ℃ of air, make alumina modified cerium oxide (Ce/Al atomic ratio=5) thus.

Program according to example 16 obtains finished catalyst, just replaces commercially available ceria oxide powder with the above-mentioned alumina modified cerium oxide of 75 grams.

When checking the coating of this catalyst, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide all disperse to exist with the particle form of 6 microns average particulate diameters with example 8 used same quadrat methods.This catalyst contains 100 gram aluminium oxide, alumina modified cerium oxide (atomic ratio Ce/Al=5), 1.0 gram platinum and the 0.2 gram rhodium of 50 grams for every liter.

Example 24

Program according to example 16 obtains finished catalyst, just uses with the same metal monolithic support of example 13 to replace the cordierite monolithic support.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 4 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 3.5 microns average particulate diameters with example 8 used same methods.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 25

Place ball mill wet-milling 13 hours to prepare moisture thin pulp same activated alumina used in the example 16 139 gram and commercially available cerium oxide 75 grams.Again with it and example 16 prepared contain 16.7%(weight) alumina powder of platinum and contain 9%(weight) wet-milling 7 hours in ball mill of the powder of rhodium, make the moisture thin pulp that applies usefulness.Make finished catalyst with this moisture thin pulp that applies usefulness according to the program of example 16.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 15 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the particle form of 10 microns average particulate diameters with example 8 used same quadrat methods.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 9

Program according to Comparative Examples 5 obtains catalyst, just restrains with the commercially available cerium oxide of 75 grams and example 16 used same activated aluminas 150 to be used in combination.

When checking the coating of this catalyst, do not find that all platinum or rhodium are dispersed in above on the particle of 0.5 micron diameter with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 10

Program according to Comparative Examples 6 obtains finished catalyst, just also is incorporated into 75 gram cerium oxide in the mixed-powder process.

When usefulness is checked the coating of this catalyst as the same quadrat method of example 8, find that platiniferous aluminium oxide and rhodium-containing aluminium oxide all disperse to exist with the particle form of 8 microns average particulate diameters.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 11

Program according to Comparative Examples 7 obtains finished catalyst, just also is incorporated into 75 gram cerium oxide in the mixed-powder process.

When checking the coating of this catalyst, find that the platiniferous aluminium oxide disperses to exist with the particle form of 30 microns average particulate diameters, and the rhodium-containing aluminium oxide disperses to exist with the form of 40 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 12

Program according to Comparative Examples 8 obtains finished catalyst, just also is incorporated into 75 gram cerium oxide in the mixed-powder process.

When checking the coating of this catalyst, find that platinum disperses to exist with the particle form of 1 micron average particulate diameter, and do not find that rhodium is dispersed in above on the particle of 0.5 micron diameter with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 26

The catalyst that comes test examples 16 to 25 and Comparative Examples 9 to 12 according to the program of example 15 is through catalytic performance after the electric furnace burin-in process and the catalytic performance after carrying out serviceability test on the engine.Assessing terms is as follows: catalyst inlet temperature is maintained 450 ℃, space velocity is adjusted to 90,000/ hours.Air-fuel ratio makes it change to 14.1 continuously by 15.1 by external control with the surging condition of 1.0 hertz of ± 0.5 A/F, meanwhile, and analysis of catalyst inlet gas and catalyst outlet gas simultaneously.By CO, the HC of every kind of catalyst of gas analysis data computation of import and outlet and the purifying rate of NO, and it is mapped to air-fuel ratio.Intersection point is defined as the purification ratio that CO purifies the friendship justice point place between curve and the NO purification curve.With intersection point and the HC purifying rate under the condition of the air-fuel ratio at intersection point place evaluation criteria as three specific characters.The result is shown in table 7 and table 8 respectively.

Can clearly be seen that from table 7 and 8: by the height ratio of the present invention imagination deposit platinum and or the catalyst of the example 16 to 25 that exists of the refractory inorganic oxide of rhodium and disperse with average particulate diameter 0.5 to 20 micrometer range particle form always show catalytic performance preferably with the catalyst of the normal state deposition and the Comparative Examples 9 of disperseing than noble metal.Platinum is to be no less than 30%(weight) ratio and rhodium to be no less than 20%(weight) though the catalyst of Comparative Examples 10 of ratio deposition and the deposition of platinum and rhodium all fall in the scope of the present invention's imagination, but disperse the catalyst of the Comparative Examples 11 that exists and the catalyst of the Comparative Examples 12 that no platinum deposits on refractory inorganic oxide always to show relatively poor performance with the particle form that surpasses 30 micron diameters.

The catalyst of the example 21 to 23 that uses as cerium oxide with alumina modified cerium oxide shows better performance.

Example 27

Is specific area that 100 activated alumina 7.5 grams that restrain meters squared per gram mix with the rhodium nitrate aqueous solution that contains 0.3 gram rhodium mutually with the nitrate aqueous solutions of the dinitro two ammino platinum that contain 1.5 gram platinum, the mixture that finish-drying generates, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 16.1%(weight) platinum and 3.2%(weight) alumina powder of rhodium.

Above-mentioned activated alumina 139 is restrained and contains above-mentioned alumina powder 20 hours moisture thin pulps of wet-milling in ball mill of platinum and rhodium with preparation coating usefulness.The same monolithic support that example 8 is used immerse in the moisture thin pulp that applies usefulness, take out from thin pulp, remove thin pulp superfluous in the micropore with compressed air then and blow logical all adhering to the micropore of thin pulp.The carrier that will wet then burnt 3 hours down at 130 ℃, obtained finished catalyst.

When checking the coating of this catalyst, find that the aluminium oxide that contains platinum and rhodium disperses to exist with the particle form of 4 microns average particulate diameters with example 8 used same quadrat methods.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 13

Example 27 used same activated alumina 150 grams are mixed mutually with the nitrate aqueous solution of the nitro two ammino platinum that contain 1.5 gram platinum and the mixed liquor of rhodium nitrate aqueous solution, the mixture that finish-drying generates, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 0.99%(weight) platinum and 0.2%(weight) alumina powder of rhodium.With the alumina powder of above-mentioned platiniferous and rhodium, the program according to example 27 obtains finished catalyst.

When checking the coating of this catalyst, there is not discovery to disperse the aluminium oxide that contains platinum and rhodium that exists with the particle form that surpasses 0.5 micron diameter with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 28

Program according to example 27 obtains finished catalyst, just replaces the nitrate aqueous solution of dinitro two ammino platinum with platinum chloride aqueous solution.Contain on the aluminium oxide of platinum and rhodium and deposited 16.4%(weight) platinum and 3.1%(weight) rhodium.

When checking the coating of this catalyst with quadrat method with example 8, find that the aluminium oxide that contains platinum and rhodium disperses to exist with the particle form of 7 microns average particulate diameters, this catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 29

Program according to example 27 obtains finished catalyst, just replaces rhodium nitrate aqueous solution with the radium chloride aqueous solution.Deposited 16.1%(weight on the used platiniferous and the aluminium oxide of rhodium) platinum and 3.3%(weight) rhodium.

When checking the coating of this catalyst with the same quadrat method of example 8, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters, this catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 30

Be specific area 120 meters squared per gram activated alumina 7.5 gram and the dinitro two ammino platinum of platiniferous 1.0 grams nitrate aqueous solution and contain 0.3 mixed liquor that restrains the rhodium nitrate aqueous solution of rhodium and mix mutually, the mixture that finish-drying generates was calcined this drying composite 2 hours then in 400 ℃ of air.Make and contain 11.4%(weight) platinum and 3.4%(weight) alumina powder of rhodium.

Program according to example 27 obtains finished catalyst, just contains 16.1%(weight with the above-mentioned aluminium oxide replacement that contains platinum and rhodium) platinum and 3.2%(weight) alumina powder of rhodium.

When checking this catalyst coating, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters with EPMA.This catalyst contains 100 gram aluminium oxide, 0.67 gram platinum and 0.2 gram rhodium for every liter.

Example 31

Program according to example 27 obtains finished catalyst, just replaces the cordierite monolithic support with example 13 used same metal monolithic support.The used in the case platiniferous and the aluminium oxide of rhodium contain 16.3%(weight) platinum and 3.2%(weight) rhodium.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 4 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 32

Same activated alumina used in the example 27 is put wet-milling 13 hours in the 139 gram ball mills, make moisture thin pulp.Containing 16.1%(weight in this moisture thin pulp and the example 27) platinum and 3.2%(weight) wet-milling 7 hours in the same alumina powder Place grinding machine of rhodium, make the moisture thin pulp that applies usefulness.Apply thin pulp with this and make finished catalyst according to the program of example 27.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 15 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 33

The catalyst of example 27 to 32 and Comparative Examples 13 by the method same with example 15, is carried out the catalytic performance test, and after engine carries out serviceability test, carries out the catalytic activity test after the burin-in process in electric furnace.The result is shown in table 9 and table 10 respectively.

Can clearly be seen that from table 9 and table 10, use is according to the catalyst of the example 27 to 32 of the indissoluble inorganic oxide of the height ratio deposition platinum of the present invention imagination and rhodium, when disperseing to exist, show much better catalytic performance with the catalyst of the Comparative Examples 13 of common state deposition than noble metal with the particle form of the average particulate diameter of 0.5 to 20 micrometer range.

Example 34

Program according to example 27 obtains finished catalyst, just removes with 139 gram activated aluminas and contains the alumina powder of platinum and rhodium, has also added commercially available ceria oxide powder (production of daily output rare element Co., Ltd) 75 and has restrained.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 4 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Comparative Examples 14

Program according to example 34 obtains finished catalyst, just except that the alumina powder with Comparative Examples 13 resulting platiniferous and rhodium, has also added used identical commercially available ceria oxide powder 75 grams in the example 34.

When checking this catalyst coating, do not find that all platinum or rhodium are dispersed in diameter and surpass on 0.5 micron the particle with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 35

Program according to example 34 obtains finished catalyst, just replaces the nitrate aqueous solution of dinitro two ammino platinum with platinum chloride aqueous solution.Aluminium oxide at used in such cases platiniferous and rhodium contains 16.0%(weight) platinum and 3.3%(weight) rhodium.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 36

Program according to example 34 obtains finished catalyst, just replaces rhodium nitrate aqueous solution with the radium chloride aqueous solution.Aluminium oxide at used in such cases platiniferous and rhodium contains 16.1%(weight) platinum and 3.1%(weight) rhodium.

When checking this catalyst coating, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide for every liter, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium.

Example 37

Program according to example 34 obtains finished catalyst, and just the aluminium oxide replacement with example 30 resulting same platiniferous and rhodium contains 16.1%(weight) platinum and 3.2%(weight) the rhodium-containing alumina powder of rhodium.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 0.67 gram platinum and 0.2 gram rhodium for every liter.

Example 38

Program according to example 34 obtains finished catalyst, just uses with the used same metal monolithic support of example 13 to replace the cordierite monolithic support.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 4 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 39

Program according to example 34 obtains finished catalyst, and just same alumina modified cerium oxide 75 grams with example 21 replace commercially available ceria oxide powder.

When usefulness is checked the coating of this catalyst as the same quadrat method of example 8, find that the alumina powder of platiniferous and rhodium disperses to exist with the particle form of 6 microns average particulate diameters.This catalyst contains 100 gram aluminium oxide, alumina modified cerium oxide (atomic ratio Ce/Al=5), 1.0 gram platinum and the 0.2 gram rhodium of 50 grams for every liter.

Example 40

Program according to example 34 obtains finished catalyst, and just same alumina modified cerium oxide 75 grams with example 22 replace commercially available ceria oxide powder.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, alumina modified cerium oxide (atomic ratio Ce/Al=8), 1.0 gram platinum and the 0.2 gram rhodium of 50 grams for every liter.

Example 41

Program according to example 34 obtains finished catalyst, just with replacing commercially available ceria oxide powder as same alumina modified cerium oxide used in the example 23 75 grams.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, the alumina modified cerium oxide (atomic ratio Ce/Al=5) of 50 grams for every liter, 1.0 gram platinum and 0.2 gram rhodium.

Example 42

Same activated alumina used in the example 34 139 gram and commercially available cerium oxide 75 are restrained in the Place grinding machines wet-milling 13 hours to prepare moisture thin pulp.With this moisture thin pulp and example 34 prepared contain 16.1%(weight) platinum and 3.2%, weight) alumina powder of rhodium placed the ball mill wet-milling 7 hours, preparation applies the moisture thin pulp of usefulness.Make finished catalyst with above-mentioned coating thin pulp according to the program of example 34.

When checking the coating of this catalyst, find that the aluminium oxide of platiniferous and rhodium disperses to exist with the particle form of 15 microns average particulate diameters with the same quadrat method of example 8.This catalyst contains 100 gram aluminium oxide, 50 gram cerium oxide, 1.0 gram platinum and 0.2 gram rhodium for every liter.

Example 43

The catalyst of example 34 to 42 and Comparative Examples 14, according to the method for example 15, in electric furnace, after the burin-in process, test its catalytic performance respectively, and after carrying out serviceability test on the engine, test its catalytic activity.The results are shown in table 11 and table 12.

Can clearly be seen that from table 11 and table 12, use is according to the catalyst of the example 34 to 42 of the indissoluble inorganic oxide of the height ratio deposition platinum of the present invention imagination and rhodium, when disperseing to exist with the particle form of the average particulate diameter of 0.5 to 20 micrometer range, compare with the catalyst of the Comparative Examples 14 of common state deposition with noble metal, always show preferable performance.Particularly show remarkable satisfactory performance as the catalyst of the example 36 to 41 of cerium oxide with alumina modified oxide.

Example 44

Is the nitrate aqueous solution of the dinitro two ammino platinum that contain 1.5 gram platinum that 60 meters squared per gram and average particulate diameter are that the zirconia 7.5 of 200 dusts restrains (production of the first rare element chemistry Co., Ltd) and mixes mutually with having specific area, with the mixture that generates 120 ℃ of following dried overnight, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 16.7%(weight) Zirconium oxide powder of platinum.

The rhodium nitrate aqueous solution that will contain 0.3 gram rhodium mixes mutually with zirconia 3 grams same as described above, under 120 ℃ with the mixture dried overnight that generates, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 9%(weight) Zirconium oxide powder of rhodium.

Preparation method as the moisture thin pulp that applies is as follows: place mortar to grind respectively platiniferous Zirconium oxide powder and rhodium-containing Zirconium oxide powder, till its average particulate diameter is 20 microns, activated alumina 130 gram that with itself and specific area is 100 meters squared per gram then mixes mutually, and in ball mill this mixture of wet-milling 20 hours.

Same monolithic support used in the example 8 is immersed this moisture coating thin pulp, from thin pulp, take out carrier then, blow this wet carrier with compressed air again so that blow all micropores in the logical carrier that adheres to thin pulp, in this carrier of 130 ℃ of dryings 3 hours, make finished catalyst by this then.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 45

The mixing mutually of identical zirconia used in the palladium nitrate aqueous solution and the example 44 that contain 1.5 gram palladiums 7.5 grams, 120 ℃ of down dry these mixture overnight, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 16.7%(weight) Zirconium oxide powder of palladium.

Program according to example 44 obtains finished catalyst, just replaces the platiniferous Zirconium oxide powder with the above-mentioned palladium Zirconium oxide powder that contains.

When checking this catalyst coating with the same quadrat method of example 8, to find to contain the palladium zirconia and disperse to exist with the particle form of 5 microns average particulate diameters, the rhodium-containing zirconia disperses to exist with the particle form of 6 microns average particulate diameters.Every carrier of this catalyst contains 0.065 gram palladium and 0.013 gram rhodium.

Example 46

Example 44 used same zirconia 7.5 grams are mixed with the platinum chloride aqueous solution that contains 0.9 gram platinum and the blended liquid phase of the palladium chloride aqueous solution that contains 0.6 gram palladium, 120 ℃ of dry down mixture overnight that obtained, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 5%(weight) Zirconium oxide powder of palladium.

Program according to example 44 obtains finished catalyst, just replaces the Zirconium oxide powder of platiniferous with the Zirconium oxide powder of above-mentioned platiniferous and palladium.

When checking the coating of this catalyst, find platiniferous and contain the particle form of the zirconia of palladium, and the rhodium-containing zirconia disperses to exist with the particle form of 5 microns average particulate diameters with 13 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.039 gram platinum, 0.026 gram palladium and 0.013 gram rhodium.

Example 47

Program according to example 44 obtains finished catalyst, is that 90 meters squared per gram and average particulate diameter are the zirconia of zirconia (production of the first rare element chemistry Co., Ltd) the replacement example 44 of 150 dusts with specific area just.

When checking the coating of this catalyst, find that the platiniferous zirconia disperses with the particle form of 2 microns average particulate diameters, and the rhodium-containing zirconia disperses to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 48

Program according to example 44 obtains finished catalyst, just with the cordierite monolithic support that replaces example 44 as example 13 used same metal monolithic support.

When usefulness is checked the coating of this catalyst as the same quadrat method of example 8, find that the platiniferous zirconia disperses with the particle form of 6 microns average particulate diameters, and the rhodium-containing zirconia disperses to exist with the particle form of 7 microns average particulate diameters.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 49

Cerous nitrate (Ce(NO ₃) ₃6H ₂O) 25.2 gram and ferric nitrate (Fe(NO ₃) ₃9H ₂O) 10.1 grams are dissolved in the 100 gram pure water, is the aqueous solution that generates and specific area the activated alumina 127 grams mixing mutually of 100 meters squared per gram, the dry mixture overnight that obtained were calcined this dried mixture 1 hour then in 700 ℃ of air under 120 ℃, made to contain CeO ₂And Fe ₂O ₃Alumina powder.

Program according to example 44 obtains finished catalyst, just with the above-mentioned CeO that contains ₂And Fe ₂O ₃Aluminium oxide replace 139 gram activated aluminas of example 44.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 15

By specific area in the wet-milling example 44 is same activated alumina 150 grams of 100 meters squared per gram, makes the moisture thin pulp that applies usefulness.

The method for making of finished catalyst is as follows: the monolithic support that applies the same cordierite of example 44 with the moisture thin pulp that contains 6.5 gram aluminium oxide, the carrier that is coated with activated alumina is immersed in the mixed liquor of the nitrate aqueous solution of dinitro two ammino platinum and rhodium nitrate aqueous solution, blow wet carrier to remove the unnecessary aqueous solution with compressed air, dry these wet carriers are 3 hours under 130 ℃, in 400 ℃ of air, calcine this dry carrier 2 hours then, obtain finished catalyst.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass on the particle of 0.5 micron diameter that every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium with the same quadrat method of example 8.

Comparative Examples 16

By having specific area in the wet-milling example 44 is that 60 meters squared per gram and average particulate diameter are same zirconia 150 grams of 200 dusts, applies the moisture thin pulp of usefulness with preparation.

Be coated with the same cordierite monolithic support of example 44 with containing the zirconic moisture thin pulp of 6.5 grams, and according to the program of Comparative Examples 15 being coated with deposition platinum and rhodium on the zirconic carrier, make finished catalyst.

When checking the coating of this catalyst, find not only not have platinum but also do not have rhodium to be dispersed in and to surpass on the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 50

With the catalyst of example 44 to 49 and Comparative Examples 15 and 16, according to the method for example 15, in electric furnace, carry out burin-in process after, check its catalytic performance, and after carrying out serviceability test on the engine check its catalytic activity.The results are shown in Table 13 and table 14.

Table 13 is the evaluation of catalytic performance after the burin-in process in electric furnace

Example 51

Program according to example 44 obtains finished catalyst, just except that platiniferous Zirconium oxide powder, rhodium-containing Zirconium oxide powder and 139 gram activated aluminas with example 44, adds with the commercially available ceria oxide powder of 75 grams (daily output rare earth element Co., Ltd produces).When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 52

The used same zirconia 7.5 grams mixing mutually of palladium nitrate aqueous solution and the example 51 that contain 1.5 gram palladiums, 120 ℃ of dry down mixture overnight that obtained, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain palladium 16.7%(weight) Zirconium oxide powder.

Program according to example 51 obtains finished catalyst, just with the above-mentioned platiniferous Zirconium oxide powder that contains palladium Zirconium oxide powder replacement example 51.When checking the coating of this catalyst with the same quadrat method of example 8, to find to contain the palladium zirconia and disperse with the particle form of 5 microns average particulate diameters, the rhodium-containing zirconia then disperses to exist with the particle form of 6 microns average particulate diameters.Every carrier of this catalyst contains 0.065 gram palladium and 0.013 gram rhodium.

Example 53

Example 51 used same zirconia 7.5 grams are mixed with the blended liquid phase of the palladium chloride aqueous solution that contains palladium 0.6 gram with the platinum chloride aqueous solution of platiniferous 0.9 gram, at 120 ℃ of dry down mixtures that obtained, calcining this dried mixture 2 hours in 400 ℃ of air makes platiniferous 10%(weight then) and contain palladium 6.7%(weight) Zirconium oxide powder.

Program according to example 51 obtains finished catalyst, just replaces the Zirconium oxide powder of platiniferous with the Zirconium oxide powder of above-mentioned platiniferous and palladium.

When checking the coating of this catalyst, find that the Zirconium oxide powder of platiniferous and palladium disperses with the particle form of 13 microns average particulate diameters, and the zirconia of rhodium-containing disperses to exist with 5 microns average grain forms with the same quadrat method of example 8.Every carrier of this catalyst contains 0.039 gram platinum, 0.026 gram palladium and 0.013 gram rhodium.

Example 54

Program according to example 51 obtains finished catalyst, is that 90 meters squared per gram and average particulate diameter are the zirconia of zirconia (production of the first rare element chemistry Co., Ltd) the replacement example 51 of 150 dusts with specific area just.

When checking the coating of this catalyst, find that the rhodium-containing zirconia disperses to exist with the particle form of 1 micron average particulate diameter the platiniferous zirconia with the particle form dispersion of 0.5 micron average particulate diameter with the same quadrat method of example 8.

Example 55

Program according to example 51 obtains finished catalyst, just replaces the cordierite monolithic support of example 51 with example 13 used same metal monolithic support.

When checking the coating of this catalyst, find that the platiniferous zirconia disperses with the particle form of 6 microns average particulate diameters, and the rhodium-containing zirconia disperses to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 56

25.2 gram cerous nitrate (Ce(NO ₃) ₃, 6H ₂And 10.1 gram ferric nitrate (Fe(NO O)) ₃) ₃9H ₂O)) be dissolved in the 100 gram pure water, is solution that is obtained and specific area the activated alumina 127 grams mixing mutually of 100 meters squared per gram, the dry mixture overnight that obtained were calcined this dried mixture 1 hour then in 700 ℃ of air under 120 ℃, made to contain CeO ₂And Fe ₂O ₃Alumina powder.

Program according to example 51 obtains finished catalyst, just with the above-mentioned CeO that contains ₂And Fe ₂O ₃Aluminium oxide replace 139 gram activated aluminas of example 51.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 57

Program according to example 51 obtains finished catalyst, just replaces the commercially available ceria oxide powder of example 51 with same alumina modified cerium oxide 75 grams of example 21.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 3 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 58

Program according to example 51 obtains finished catalyst, just replaces the commercially available ceria oxide powder of example 51 with same alumina modified cerium oxide 75 grams of example 22.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 59

Program according to example 51 obtains finished catalyst, just replaces the commercially available ceria oxide powder of example 51 with same alumina modified cerium oxide 75 grams of example 23.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 1 micron average particulate diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 17

With specific area used in the example 51 is that same activated alumina 150 gram and commercially available ceria oxide powder 75 grams of 100 meters squared per gram placed the ball mill wet-milling 20 hours, makes the moisture thin pulp of coating usefulness.

The method for making of finished catalyst is as follows: apply moisture thin pulp with this and apply example 51 resulting same cordierite monolithic support, to immerse with the carrier that activated alumina and cerium oxide apply in the mixed liquor of the nitrate aqueous solution of dinitro two ammino platinum and rhodium nitrate aqueous solution, from mixed liquor, take out carrier, blow away excessive solution with compressed air, dry these wet carriers are 3 hours under 130 ℃, calcine this dry carrier 2 hours then in 400 ℃ of air.

When checking the coating of this catalyst, do not find that all platinum or rhodium are dispersed in above on 0.5 micron the particle with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 18

With 150 gram specific areas is 60 meters squared per gram, and average particulate diameter is that the same zirconia and the commercially available ceria oxide powder of 75 grams of 200 dusts placed the ball mill wet-milling 20 hours, makes the moisture thin pulp that applies usefulness.

Apply used same cordierite monolithic support in the example 51 with the moisture thin pulp that applies usefulness, and by the program of Comparative Examples 17 on the carrier that is coated with zirconia and cerium oxide, deposition platinum and rhodium make finished catalyst.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass on the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 60

Example 15 is with the catalyst catalytic performance after the burin-in process and the catalytic activity after carrying out serviceability test on the engine in electric furnace of quadrat method test case 51 to 59 and Comparative Examples 17 and 18.The results are shown in table 15 and table 16.

Table 15 is the evaluation of catalytic performance after the burin-in process in electric furnace

Can clearly be seen that from table 15 and table 16, use is according to the catalyst of the example 51 to 59 of the Zirconium oxide powder of height ratio deposition platinum, palladium and the rhodium of the present invention's imagination, always the catalyst than Comparative Examples 17 and 18 shows catalytic performance preferably when disperseing to exist with 0.5 micron to the 20 microns coalescent particle form of average particulate diameter, adopts the catalyst of the example 57 to 59 of alumina modified cerium oxide to show better performance.

Example 61

Is specific area that 60 meters squared per gram and average particulate diameter are zirconia (production of the first rare element chemistry Co., Ltd) 7.5 grams of 200 dusts, mix with the blended liquid phase of the rhodium nitrate aqueous solution of the nitrate aqueous solution of the dinitro two ammino platinum of platiniferous 1.5 gram and rhodium-containing 0.3 gram, drying said mixture a whole night under 120 ℃, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 16.1%(weight) platinum and 3.2%(weight) Zirconium oxide powder of rhodium.

In mortar, grind the Zirconium oxide powder of platiniferous and rhodium, till forming the agglomerate particles that average particulate diameter is about 20 microns, with the powder that ground and specific area is that activated alumina 139 grams of 100 meters squared per gram mix, the mixture that wet-milling in ball mill then obtained 20 hours makes the moisture thin pulp that applies usefulness.

The method for making of finished catalyst is as follows: example 8 used same monolithic support are immersed in this moisture thin pulp that applies usefulness, from thin pulp, take out, blow this wet carrier with compressed air, all micropores that adhere to thin pulp are arranged, the carrier of dry this coating under 130 ℃ 3 hours in carrier to blow to lead to.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 62

Example 1 used same zirconia 7.5 grams are mixed with the palladium nitrate aqueous solution that contains 1.5 gram palladiums and the blended liquid phase of the rhodium nitrate aqueous solution that contains 0.3 gram rhodium, 120 ℃ of dry down mixture overnight that obtained, calcining this dried mixture 2 hours in 400 ℃ of air then, make contain 16.1%(weight) palladium and 3.2%(weight) Zirconium oxide powder of rhodium.

Program according to example 61 obtains finished catalyst, just replaces the platiniferous of example 61 and the Zirconium oxide powder of rhodium with the above-mentioned Zirconium oxide powder that contains palladium and rhodium.

When checking the coating of this catalyst, find that the zirconia that contains palladium and rhodium disperses to exist with the particle form of 3 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram palladium and 0.013 gram rhodium.

Example 63

Example 61 used same zirconias 7.5 are restrained, mix with the aqueous chloride solution that contains 0.9 gram platinum, the blended liquid phase of rhodium nitrate aqueous solution that contains the palladium chloride aqueous solution of 0.6 gram palladium and contain 0.3 gram rhodium, 120 ℃ of dry down mixture a whole nights of being obtained, calcining this drying composite 2 hours in 400 ℃ of air then, make contain 9.7%(weight) platinum, 6.5%(weight) palladium and 3.2%(weight) Zirconium oxide powder of rhodium.

Program according to example 61 obtains finished catalyst, and just the Zirconium oxide powder with above-mentioned platiniferous, palladium and rhodium replaces the platiniferous of example 61 and the zirconia of rhodium.

When checking the coating of this catalyst, find that the Zirconium oxide powder of platiniferous, palladium and rhodium disperses to exist with the particle form of 13 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.093 gram platinum, 0.026 gram palladium and 0.013 gram rhodium.

Example 64

Program according to example 61 obtains finished catalyst, is that 90 meters squared per gram and average particulate diameter are that (the first rare element chemistry Co., Ltd produces the zirconia that is coated with replacement example 61 for the zirconia of 150 dusts with specific area just.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 2 microns average particulate diameter with the same quadrat method of example 8.Every carrier of catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 65

Program according to example 61 obtains finished catalyst, just replaces the monolithic support of the cordierite of example 61 with example 13 used same metallic carriers.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 66

25.2 gram cerous nitrate (Ce(NO ₃) ₃6H ₂And 10.1 gram ferric nitrate (Fe(NO O)) ₃) ₃9H ₂O) being dissolved in 100 and restraining in the pure water, is the activated alumina 127 grams mixing mutually of 100 meters squared per gram with obtaining solution and specific area, 120 ℃ of dry down mixture overnight that obtained, calcines this dried mixture 1 hour then in 700 ℃ of air, obtains containing CeO ₂And Fe ₂O ₃Alumina powder.

Program according to example 61 makes finished catalyst, just with the above-mentioned CeO that contains ₂And Fe ₂O ₃Aluminium oxide replace 139 gram activated aluminas of example 61.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 19

With example 61 used specific areas is that same activated alumina 150 gram of 100 meters squared per gram placed the ball mill wet-milling 20 hours, makes the moisture thin pulp that applies usefulness.

The method for making of finished catalyst is as follows: the same quadrat method according to example 61 applies same cordierite monolithic support with the above-mentioned moisture coating thin pulp that contains 6.5 gram aluminium oxide, the carrier that activated alumina was applied immerses in the mixed liquor of the nitrate aqueous solution of dinitro two ammino platinum and rhodium nitrate aqueous solution, from mixed liquor, take out carrier, blow away the superfluous aqueous solution on the wet carrier with compressed air, the carrier that will wet descended dry 3 hours at 130 ℃, calcined this dry carrier 2 hours then in 400 ℃ of air.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass in the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 20

With example 61 used specific areas is that 60 meters squared per gram and average particulate diameter are that same zirconia 150 gram of 200 dusts placed the ball mill wet-milling 20 hours, makes the moisture thin pulp that applies usefulness.

With the moisture thin pulp that contains the zirconic above-mentioned coating usefulness of 6.5 grams, apply the monolithic support of cordierite according to the same manner of example 61, and according to the same manner deposition platinum of Comparative Examples 19 and rhodium on the carrier that applies with zirconia, make finished catalyst thus.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass on the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 67

With the catalyst of example 61 to 66 and Comparative Examples 19 and 20, according to the method for example 15, its catalytic performance of test after the burin-in process in electric furnace, and after carrying out serviceability test on the engine, test its catalytic activity.The results are shown in table 17 and table 18.

Can clearly be seen that from table 17 and table 18, according to the Zirconium oxide powder of the contemplated height ratio of the present invention deposition platinum, palladium and rhodium, in coating, always show catalytic performance preferably with the Comparative Examples 19 of normal state deposition and 20 catalyst than noble metal with the distribute catalyst of the example 61 to 66 that exists of the particle form of the average particulate diameter of 0.5 to 20 micrometer range.

Example 68

Program according to example 61 obtains finished catalyst, and just except that restraining the activated aluminas with the platiniferous of example 61 and the Zirconium oxide powder and 139 of rhodium, other adds commercially available cerium oxide (daily output rare earth element Co., Ltd produces) 75 grams.When checking out the coating of catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 7 microns average particulate diameters with the same quadrat method of example 8.Every carrier of catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 69

Example 68 used same zirconia 7.5 grams are mixed with the blended liquid phase of the rhodium nitrate aqueous solution of palladium nitrate aqueous solution that contains palladium 1.5 grams and rhodium-containing 0.3 gram, 120 ℃ of dry down mixture overnight that obtained, calcining this drying composite 2 hours in 400 ℃ of air then, make contain 16.1%(weight) palladium and 3.2%(weight) Zirconium oxide powder of rhodium.

Program according to example 68 obtains finished catalyst, just replaces the Zirconium oxide powder of example 68 platiniferous and rhodium with the above-mentioned Zirconium oxide powder that contains palladium and rhodium.

When checking the coating of this catalyst, find that the zirconia that contains palladium and rhodium disperses to exist with the particle form of 3 microns average particulate diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram palladium and 0.013 gram rhodium.

Example 70

The platinum chloride aqueous solution of used same zirconias 7.5 grams of example 68 and platiniferous 0.9 gram with contain the palladium chloride aqueous solution of palladium 0.6 gram and the blended liquid phase of the rhodium nitrate aqueous solution that rhodium-containing 0.3 restrains is mixed, 120 ℃ of dry down mixture overnight that obtained, calcining this drying composite 2 hours in 400 ℃ of air then, make contain 9.7%(weight) platinum, 6.5%(weight) palladium and 3.2%(weight) Zirconium oxide powder of rhodium.

Program according to example 68 obtains finished catalyst, and just the Zirconium oxide powder with above-mentioned platiniferous, palladium and rhodium replaces the platiniferous of example 68 and the Zirconium oxide powder of rhodium.

When checking the coating of this catalyst according to the same quadrat method of example 8, the zirconia of discovery platiniferous, palladium and rhodium disperses to exist with the particle of 13 microns average particulate diameter.Every carrier of this catalyst contains 0.039 gram platinum, 0.026 gram palladium and 0.013 gram rhodium.

Example 71

Program according to example 68 obtains finished catalyst, is that 90 meters squared per gram and average particulate diameter are the zirconia of zirconia (production of the first rare element chemistry Co., Ltd) the replacement example 68 of 150 dusts with specific area just.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 2 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 72

Program according to example 68 obtains finished catalyst, just replaces the cordierite monolithic support of example 68 with example 18 used same metal monolithic support.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 6 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 73

25.2 gram cerous nitrate (Ce(NO ₃) ₃6H ₂O) and 10.1 gram ferric nitrate (Fe(NO ₃) ₃9H ₂O) being dissolved in the 100 gram pure water, is that activated alumina 127 gram of 100 meters squared per gram mixes mutually with solution and the specific area that is obtained, and 120 ℃ of dry down this mixture a whole nights, calcines this drying composite 1 hour then in 700 ℃ of air, obtains containing CeO ₂And Fe ₂O ₃Alumina powder.

Program according to example 68 obtains finished catalyst, just with the above-mentioned CeO that contains ₂And Fe ₂O ₃Aluminium oxide replace 139 gram activated aluminas of example 68.

When checking the coating of this catalyst, find that the zirconia of platiniferous and rhodium disperses to exist with the particle form of 5 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 74

Program according to example 68 obtains finished catalyst, just replaces the commercially available cerium oxide of example 68 with example 21 used same alumina modified cerium oxide 75 grams.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia all disperse to exist with the particle form of 3 microns average particulate diameters with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 75

Program according to example 68 obtains finished catalyst, just replaces the commercially available cerium oxide of example 68 with example 22 used same alumina modified cerium oxide 75 grams.

When checking this catalyst coating, find that platiniferous zirconia and rhodium-containing zirconia are that 1 micron particle form disperses to exist with average particulate diameter all with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 76

Program according to example 68 obtains finished catalyst, only replaces used commercially available ceria oxide powder in the example 68 with example 23 used same alumina modified cerium oxide 75 grams.

When checking the coating of this catalyst, find that platiniferous zirconia and rhodium-containing zirconia are that 1 micron particle form disperses to exist with average particulate diameter all with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 21

With specific area used in the example 68 is that same activated alumina 150 gram and commercially available ceria oxide powder 75 grams of 100 meters squared per gram placed the ball mill wet-milling 20 hours, makes the moisture thin pulp of coating usefulness.

Use the moisture thin pulp of stating coating usefulness by the same quadrat method of example 68 and apply the cordierite monolithic support, to immerse with the carrier that activated alumina and cerium oxide apply in the mixed liquor of the nitrate aqueous solution of dinitro two ammino platinum and rhodium nitrate aqueous solution, from mixed liquor, take out carrier, blow away excessive solution on the carrier with compressed air, dry these wet carriers are 3 hours under 130 ℃, in 400 ℃ of air, calcine this dry support 2 hours then, make finished catalyst.

When checking the coating of this catalyst, not only do not find platinum but also do not find that rhodium is dispersed in above on the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Comparative Examples 22

With specific area used in the example 68 is that 60 meters squared per gram and average particulate diameter are that same zirconia 150 gram and commercially available ceria oxide powder 75 grams of 200 dusts placed the ball mill wet-milling 20 hours, makes the moisture thin pulp of coating usefulness.

Press example 68 same methods with the moisture thin pulp of above-mentioned coating usefulness and apply the cordierite monolithic support, and platinum and rhodium are deposited on the carrier that applies with zirconia and cerium oxide, make finished catalyst thus by Comparative Examples 21 same methods.

When checking the coating of this catalyst, both do not found that platinum do not find that rhodium is dispersed in yet and surpass on the particle of 0.5 micron diameter with the same quadrat method of example 8.Every carrier of this catalyst contains 0.065 gram platinum and 0.013 gram rhodium.

Example 77

The catalyst of pressing the same method test case 68 to 76 of example 15 and Comparative Examples 21 and 22 catalytic performance after the burin-in process and the catalytic after carrying out serviceability test on the engine in electric furnace are lived.The results are shown in table 19 and table 20.

Table 19 is the evaluation of catalytic performance after the burin-in process in electric furnace

The evaluation of table 20 engine test operation back catalytic performance

Can clearly be seen that from table 19 and table 20, deposit the Zirconium oxide powder of platinum, palladium and rhodium by the height ratio of the present invention's imagination, in coating, disperse the catalyst of the example 68 to 76 that exists to compare with 22 catalyst with the Comparative Examples 21 of disperseing with the normal state deposition with average particulate diameter in the agglomerate particles form of 0.5 to 20 micrometer range, always show very gratifying catalytic performance with noble metal.

Adopt the catalyst of the example 74 to 76 of alumina modified cerium oxide to show better catalytic performance.

From above result, clearly, catalyst of the present invention under the common service condition of engine and even under as the harsh conditions of high-temperature oxydation atmosphere, only cause slight deterioration, and still have outstanding durability.

Claims (27)

1, a kind of catalyst of purifying exhaust air, by the honeycomb support of en-block construction be coated on this above honeycomb support, and the coating that forms one deck carbon monoxide-olefin polymeric is formed, described carbon monoxide-olefin polymeric comprises a kind of noble metal loading first kind of refractory inorganic oxide of face thereon that do not have, and at least a average grain diameter is at granular second kind of refractory inorganic oxide of 0.5-20 micrometer range, described second kind of refractory inorganic oxide is (A) or (B), promptly

(A) at least aly be selected from following refractory inorganic oxide

(a) a kind of refractory inorganic oxide that is selected from least a noble metal in platinum and the palladium that has deposited 5 to 30% (weight) in the above and

(b) a kind of refractory inorganic oxide that has deposited 1 to 20% (weight) rhodium in the above, or (B) a kind of refractory inorganic oxide have deposited at least a noble metal and 1 to 20% (weight) rhodium in platinum and the palladium of being selected from of 5 to 30% (weight) above it.

2, according to a kind of catalyst of claim 1, it is to be in the scope of 1 to 20 gram in every liter of described carrier that wherein said carrier band has the quantity of the refractory inorganic oxide of noble metal.

3, according to a kind of catalyst of claim 1, wherein be selected from least a noble metal in platinum and the palladium with 10 to 20%(weight) the quantity deposition, and rhodium with 1 to 10%(weight) the quantity deposition, these two kinds of percentages are that radix calculates with said refractory inorganic oxide all.

4, according to a kind of catalyst of claim 1, wherein said refractory inorganic oxide is to be selected from by aluminium oxide, silica, titanium dioxide, zirconia, alumina silica, aluminium oxide-titanium dioxide, aluminium oxide-zirconium oxide, silica-titania, at least one group in the group that silica-zirconia, titanium dioxide titania-zirconia and aluminium oxide-magnesia are formed.

5, according to a kind of catalyst of claim 4, wherein said refractory inorganic oxide is aluminium oxide or zirconia.

6, according to a kind of catalyst of claim 5, wherein said aluminium oxide is an activated alumina.

7, according to a kind of catalyst of claim 6, the specific area of wherein said activated alumina is in 5 to 200 meters squared per gram scopes.

8, according to a kind of catalyst of claim 5, wherein said zirconic specific area is at least 10 meters squared per gram, and is not more than 2000 dusts as the average particulate diameter of primary particles.

9, according to a kind of catalyst of claim 1, the quantity that does not wherein contain the described refractory inorganic oxide of depositing noble metal is to be in the scope of 50 to 200 grams in every liter of described carrier.

10, according to a kind of catalyst of claim 1, the refractory inorganic oxide that does not wherein contain depositing noble metal is at least one group that is selected from the group of being made up of aluminium oxide, silica, titanium dioxide, zirconia, alumina silica, aluminium oxide-titanium dioxide, aluminium oxide-zirconium oxide, silica-titania, silica-zirconia and aluminium oxide-magnesia.

11, according to a kind of catalyst of claim 10, the wherein said refractory inorganic oxide that does not contain depositing noble metal is an activated alumina.

12, according to a kind of catalyst of claim 11, the specific area of wherein said activated alumina is in the scope of 5 to 200 meters squared per gram.

13, according to a kind of catalyst of claim 1, wherein said carbon monoxide-olefin polymeric also is combined with cerium oxide.

14, according to a kind of catalyst of claim 13, wherein said cerium oxide is incorporated into the quantity of described carbon monoxide-olefin polymeric with CeO ₂Counting in every liter of described carrier is the scope of 1 to 150 gram.

15, according to a kind of catalyst of claim 13, wherein said cerium oxide is alumina modified cerium oxide, it is to flood a kind of non-water-soluble cerium compound by at least a component that usefulness is selected from water miscible aluminium compound and the hydrated alumina, and the impregnation product that calcining is obtained obtains.

16, according to a kind of catalyst of claim 15, wherein said non-water-soluble cerium compound is to be selected from cerous carbonate, cerium oxide and cerium hydroxide, and described water miscible aluminium compound is to be selected from aluminum nitrate, aluminium chloride and aluminum sulfate.

17, according to a kind of catalyst of claim 15, wherein in described alumina modified cerium oxide the atomic ratio Ce/Al of contained cerium and al composition in 1 to 20 scope.

18, according to a kind of catalyst of claim 15, wherein also having does not a kind ofly have the refractory inorganic oxide of depositing noble metal to be added in the above.

19, according to a kind of catalyst of claim 18, the quantity that does not wherein contain the described refractory inorganic oxide of depositing noble metal is the scopes that contain 50 to 200 grams in every liter of described carrier.

20, according to a kind of catalyst of claim 18, the described refractory inorganic oxide that does not wherein contain depositing noble metal is selected from least one group in the group of being made up of aluminium oxide, silica, titanium dioxide, zirconia, alumina silica, aluminium oxide-titanium dioxide, aluminium oxide-zirconium oxide, silica-titania, silica-zirconia, titanium dioxide titania-zirconia and aluminium oxide-magnesia.

21, according to a kind of catalyst of claim 20, the described refractory inorganic oxide that does not wherein contain depositing noble metal is an activated alumina.

22, according to a kind of catalyst of claim 21, the specific area of wherein said activated alumina is in the scope of 5 to 200 meters squared per gram.

23, according to a kind of catalyst of claim 1, wherein said carbon monoxide-olefin polymeric or contain the two the combination of (A) (a) and (b), (a) deposit 5 to 30%(weight on it) a kind of refractory inorganic oxide of platinum and (b) deposit 1 to 20%(weight on it) a kind of refractory inorganic oxide of rhodium, perhaps contain (B) and deposit 5 on it to 30%(weight) platinum and 1 is to 20%(weight) a kind of refractory inorganic oxide of rhodium, wherein refractory inorganic oxide exists with the particle form of average particulate diameter in 0.5 to 20 micrometer range.

24, according to a kind of catalyst of claim 23, wherein said refractory inorganic oxide is an aluminium oxide.

25, a kind of catalyst according to claim 1, wherein said carbon monoxide-olefin polymeric or contain (A) and be selected from (a), (b) at least a in two kinds of zirconias, wherein (a) deposits 5 to 30%(weight on it) the zirconia that is selected from least a noble metal in platinum and the palladium and (b) deposit 1 to 20%(weight on it) zirconia of rhodium, perhaps contain (B) and deposit 5 to 30%(weight) be selected from least a noble metal and 1 in platinum and the palladium to 20%(weight) zirconia of rhodium, contained zirconia exists with the particle form of average particulate diameter in 0.5 to 20 micrometer range.

26, a kind of method for preparing the catalyst of claim 1, comprise the honeycomb support that applies en-block construction with a kind of moisture thin pulp that contains carbon monoxide-olefin polymeric, calcine carrier subsequently through applying, described carbon monoxide-olefin polymeric or contain (A) and be selected from (a), (b) at least a in two kinds of refractory inorganic oxides, wherein (a) deposits 5 to 30%(weight on it) the refractory inorganic oxide that is selected from least a noble metal in platinum and the palladium and (b) deposit 1 to 20%(weight on it) refractory inorganic oxide of rhodium or (B) deposit 5 to 30%(weight) be selected from least a noble metal of platinum and palladium and deposit 1 and arrive 20%(weight) refractory inorganic oxide of rhodium, wherein refractory inorganic oxide exists with the particle form of 0.5 to 20 micron average particulate diameter.

27, according to a kind of method of claim 26, wherein said calcining is carried out in 100 ℃ to 600 ℃ temperature ranges.