A kind of shock-resistant high-pressure rubber pipe
Technical field
The present invention relates to high-pressure rubber pipe technical field, particularly relate to a kind of shock-resistant high-pressure rubber pipe.
Background technique
High-pressure rubber pipe is mainly used in carrying in mine hydraulic support, oil field development, engineering construction, lifting transport, metallurgical forging and stamping, mining equiment, boats and ships, injection machine, farm machinery, various lathe and each industrial department mechanization, automatic liquid pressing system the pipeline of the petroleum base (as mineral oil, soluble oil, hydraulic oil, fuel oil, lubricant oil) with certain pressure and temperature and water fluid (as emulsified liquid, oil-water emulsion, water) etc. and liquid transmission.
High-pressure rubber pipe in use, although under the guaranteed prerequisite of quality, if improper use, also can shorten widely sebific duct ground working life.In real work, most of high-pressure rubber pipe ground damages all because improper use causes.Main cause has: (1) is by frequent, violent compression shock.There is explosion in high-pressure rubber pipe, be not generally because of bear static pressure too greatly caused by, but relevant with number of times with the severe degree of compression shock.When operation, can there is the unexpected rising of oil pressure or the situation of reduction in engineering machinery, thus form repeatedly to oil pipe compression shock frequently in oil pipe, cause that the oil sealing in each portion damages aggravation, bubbling and breaking and the loose leaky phenomenon of pipe joint appears in sebific duct.Therefore, when operating, pulling of valve rod can not be too quickly, must be mild.(2) serviceability temperature of fluid is too high.During engineer machinery operation, hydraulic system makes fluid generate heat because of power loss, adds the impact (especially in summer) of outside air temperature, oil temperature can be made sharply to raise.Fluid serviceability temperature is higher, and rubber is more aging, and elasticity is deteriorated, and intensity and sealability decline, and sebific duct will burst very soon.Therefore, in operation, when hydraulic system occurs that temperature rise is too high, too fast, should ascertain the reason in time, be got rid of; Operation in summer, when particularly working continuously, should take necessary cooling measure.(3) sebific duct select, install unreasonable.When changing high-pressure rubber pipe, the length of selected sebific duct, the steel wire number of plies, joint geometry and size are all wanted rationally, and should reduce sebific duct degree of crook as far as possible; When tightening Female connector fittings, do not make sebific duct produce distortion, excessive bending and distortion can reduce the working life of sebific duct greatly; Should protective measures be taked to the position that friction easily occurs for some, burst because of wearing and tearing to prevent sebific duct.Above-mentioned fault, makes high-pressure rubber pipe when routine use, and the comparatively easy working environment because of high/low temperature uses and causes aging, and the life-span is lower, changes comparatively frequent, affects the development progress of mine, oil field, engineering construction etc., reduce working efficiency.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides a kind of shock-resistant high-pressure rubber pipe, its object is to the shock-resistant ability of raising high-pressure rubber pipe, corrosion resistance and weather resistance, and then the explosion avoiding high-pressure rubber pipe to cause due to frequent impact in use, glue split, thus improve its usability and life-span, reduce costs.
The technical solution adopted in the present invention is: a kind of shock-resistant high-pressure rubber pipe, comprise the inner glue layer, mesoglea, enhancement layer and the outer glue-line that connect successively, also be provided with packed layer between outer glue-line and enhancement layer, the packing of packed layer is mixture or the sponge of yellow ground or yellow ground and calcium carbonate; Enhancement layer is multilayer braided steel wire or winding layer; Outer glue-line outside is also provided with some juts, jut irregular alignment on glue-line outside.High-pressure rubber pipe of the present invention, the things such as the mixture being filled with yellow ground or yellow ground and calcium carbonate or sponge are provided with outside between glue-line and enhancement layer, during it heat, the temperature in high-pressure rubber pipe can be reduced, and play the effect of buffering high-pressure rubber pipe, when high-pressure rubber pipe is clashed into or frequently clash into, can buffering percussive force, avoid extraneous impact force directly to cause high-pressure rubber pipe to burst or glue splits; In addition, the outside of outer glue-line is also provided with some juts, direct anti-collision effect can be played from the outside of high-pressure rubber pipe, further enhancing the anti-collision performance of high-pressure rubber pipe, and jut irregular alignment on glue-line outside, good anti-collision effect can not only be played, also effectively alleviate the quality of high-pressure rubber pipe, reduce manufacture cost.
Preferably, the steel wire in enhancement layer is stainless steel steel wire or carbon steel steel wire, thus ensures that the enhancement layer of high-pressure rubber pipe has good intensity.
Preferably, the outer glue-line of high-pressure rubber pipe is silicone sealant, and inner glue layer inwall is provided with the cylindrical protrusion portion or hemispherical jut that some circles are evenly arranged, each circle cylindrical protrusion portion or each enclose hemispherical jut and be arranged in equably on the inwall of inner glue layer by several cylindrical protrusion portions or several hemispherical juts, the gap between every two cylindrical protrusion portions or bulbous protrusion portion is not more than the radius in each cylindrical protrusion portion or each bulbous protrusion portion.On the one hand, adopt silicone sealant to use as weather-resistant glue outer glue-line, improve the cold-resistant of high-pressure rubber pipe and high temperature resistant and aging quality resistance, on the other hand, the inwall of inner glue layer is provided with the cylindrical protrusion of some even circle layouts or hemispherical projection, and the gap between every two cylindrical protrusion or bulbous protrusion is less than each cylindrical protrusion or each bulbous protrusion, ensure that the density of cylindrical protrusion or bulbous protrusion is larger, and then for inner glue layer trickling highly pressurised liquid enough cushion effects are provided, alleviate friction and the corrosion of the inwall of highly pressurised liquid and high-pressure rubber pipe inner glue layer, and then improve the life-span of high-pressure rubber pipe, and when high-pressure rubber pipe uses, its replacement frequency can be reduced, further increase the mine using high-pressure rubber pipe, oil field, the development efficiency of engineering construction etc.The height of each cylindrical protrusion portion or hemispherical jut must not exceed the half of outer bondline thickness.Cylindrical protrusion portion or hemispherical jut being distributed as continuous arrangement or being only distributed in crooked position place in high-pressure rubber pipe.Outer glue-line is SS511 weather proofing sealant.
Compared with prior art, the invention has the beneficial effects as follows: high-pressure rubber pipe of the present invention, the things such as the mixture being filled with yellow ground or yellow ground and calcium carbonate or sponge are provided with outside between glue-line and enhancement layer, during it heat, the temperature in high-pressure rubber pipe can be reduced, and play the effect of buffering high-pressure rubber pipe, when high-pressure rubber pipe is clashed into or frequently clash into, can buffering percussive force, avoid extraneous impact force directly to cause high-pressure rubber pipe to burst or glue splits; In addition, the outside of outer glue-line is also provided with some juts, direct anti-collision effect can be played from the outside of high-pressure rubber pipe, further enhancing the anti-collision performance of high-pressure rubber pipe, and jut irregular alignment on glue-line outside, good anti-collision effect can not only be played, also effectively alleviate the quality of high-pressure rubber pipe, reduce manufacture cost.
Invention increases the shock-resistant ability of high-pressure rubber pipe, corrosion resistance and weather resistance, so avoid explosion that high-pressure rubber pipe causes due to frequent impact in use, glue splits, thus improves its usability and life-span, reduce costs.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of shock-resistant high-pressure rubber pipe;
Fig. 2 is the partial enlarged drawing at the A place of Fig. 1;
Fig. 3 is the partial enlarged drawing at the B place of Fig. 1.
Embodiment
In order to deepen the understanding of the present invention, below in conjunction with drawings and Examples, the present invention is further described, and this embodiment, only for explaining the present invention, not forming protection scope of the present invention and limiting.
As shown in Figure 1, a kind of shock-resistant high-pressure rubber pipe, comprise the inner glue layer 1, mesoglea 2, enhancement layer 3 and the outer glue-line 4 that connect successively, be also provided with packed layer 8 between outer glue-line 1 and enhancement layer 3, the packing 81 of packed layer 8 is mixture or the sponge of yellow ground or yellow ground and calcium carbonate; Enhancement layer 3 is multilayer braided steel wire or winding layer; Outer glue-line 4 outside is also provided with some juts 9, jut 9 irregular alignment on glue-line 4 outside.High-pressure rubber pipe of the present invention, the things such as the mixture being filled with yellow ground or yellow ground and calcium carbonate or sponge are provided with outside between glue-line 1 and enhancement layer 3, during it heat, the temperature in high-pressure rubber pipe can be reduced, and play the effect of buffering high-pressure rubber pipe, when high-pressure rubber pipe is clashed into or frequently clash into, can buffering percussive force, avoid extraneous impact force directly to cause high-pressure rubber pipe to burst or glue splits; In addition, the outside of outer glue-line 4 is also provided with some juts 9, direct anti-collision effect can be played from the outside of high-pressure rubber pipe, further enhancing the anti-collision performance of high-pressure rubber pipe, and jut 9 irregular alignment on glue-line 4 outside, good anti-collision effect can not only be played, also effectively alleviate the quality of high-pressure rubber pipe, reduce manufacture cost.
In the present invention, the steel wire in enhancement layer 3 is stainless steel steel wire or carbon steel steel wire, thus ensures that the enhancement layer 3 of high-pressure rubber pipe has good intensity.
In addition, as shown in Figures 2 and 3, the outer glue-line 4 of high-pressure rubber pipe is silicone sealant, and inner glue layer 1 inwall is provided with the cylindrical protrusion portion 5 or hemispherical jut 6 that some circles are evenly arranged, each circle cylindrical protrusion portion 5 or each enclose hemispherical jut 6 and be arranged on the inwall of inner glue layer 1 equably by several cylindrical protrusion portions 51 or several hemispherical juts 6, the gap between every two cylindrical protrusion portions 51 or bulbous protrusion portion 61 is not more than the radius in each cylindrical protrusion portion 51 or each bulbous protrusion portion 61.On the one hand, adopt silicone sealant to use as weather-resistant glue outer glue-line, improve the cold-resistant of high-pressure rubber pipe and high temperature resistant and aging quality resistance, on the other hand, the inwall of inner glue layer is provided with the cylindrical protrusion of some even circle layouts or hemispherical projection, and the gap between every two cylindrical protrusion or bulbous protrusion is less than each cylindrical protrusion or each bulbous protrusion, ensure that the density of cylindrical protrusion or bulbous protrusion is larger, and then for inner glue layer trickling highly pressurised liquid enough cushion effects are provided, alleviate friction and the corrosion of the inwall of highly pressurised liquid and high-pressure rubber pipe inner glue layer, and then improve the life-span of high-pressure rubber pipe, and when high-pressure rubber pipe uses, its replacement frequency can be reduced, further increase the mine using high-pressure rubber pipe, oil field, the development efficiency of engineering construction etc.The height of each cylindrical protrusion portion 51 or hemispherical jut 61 must not exceed the half of outer glue-line 4 thickness.Cylindrical protrusion portion 51 or hemispherical jut 61 being distributed as continuous arrangement or being only distributed in crooked position 7 place in high-pressure rubber pipe.Outer glue-line 4 is SS511 weather proofing sealant.
Invention increases the shock-resistant ability of high-pressure rubber pipe, corrosion resistance and weather resistance, so avoid explosion that high-pressure rubber pipe causes due to frequent impact in use, glue splits, thus improves its usability and life-span, reduce costs.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, those of ordinary skill in the art; very easily according to above-described embodiment, understand spirit of the present invention, and make different amplifications and change; but only otherwise depart from spirit of the present invention, all in protection scope of the present invention.