CN105524545A - Phenolic aldehyde epoxy coating with CUI (corrosion under insulation) resistance - Google Patents

Phenolic aldehyde epoxy coating with CUI (corrosion under insulation) resistance Download PDF

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Publication number
CN105524545A
CN105524545A CN201610089788.7A CN201610089788A CN105524545A CN 105524545 A CN105524545 A CN 105524545A CN 201610089788 A CN201610089788 A CN 201610089788A CN 105524545 A CN105524545 A CN 105524545A
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China
Prior art keywords
component
insulation layer
thermal insulation
resistance
phenolic aldehyde
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Granted
Application number
CN201610089788.7A
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CN105524545B (en
Inventor
刘强
李明
王自龙
孙天顺
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HILONG PIPELINE ENGINEERING TECHNOLOGY SERVICE CO., LTD.
Shanghai Hilong Shine New Material Co., Ltd.
Original Assignee
HILONG PETROLEUM INDUSTRY GROUP Co Ltd
SHANGHAI HILONG OIL CHEMICAL RESEARCH INSTITUTE
SHANGHAI HILONG SHINE NEW MATERIAL CO Ltd
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Priority to CN201610089788.7A priority Critical patent/CN105524545B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D177/00Coating compositions based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/70Additives characterised by shape, e.g. fibres, flakes or microspheres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation

Abstract

The invention discloses a phenolic aldehyde epoxy coating with CUI (corrosion under insulation) resistance. The phenolic aldehyde epoxy coating comprises a component A and a component B, wherein the component A comprises raw materials in percentage by weight as follows: 20%-30% of phenolic aldehyde epoxy resin, 16%-19% of a solvent, 0.5%-0.6% of a thixotropic agent, 0.4%-0.6% of a defoaming agent, 15%-22% of flaky iron oxide red, 5%-8% of hollow glass microspheres, 27%-34% of barite and 0.5%-1% of a silane coupling agent; the component B is 100% modified polyamide resin; before coating, the component A and the component B are mixed in a weight ratio of A to B being (88-92): (8-12) for use. According to the phenolic aldehyde epoxy coating with CUI resistance, a high-temperature-resistant film can be combined with flaky iron oxide red and the hollow glass microspheres, and an acquired coating layer has good high-temperature resistance, high-temperature cracking resistance and good long-term corrosion resistance, and can effectively resist metal surface corrosion caused by rainwater, mist and electrolyte ion infiltration under insulation; the phenolic aldehyde epoxy coating is easy to prepare and simple, facilitates construction and can be widely applied to the fields of petrochemical industry and thermal pipeline application.

Description

Corrosion resistant epoxy novolac coating under thermal insulation layer
Technical field
The present invention relates to coating research and preparation technical field, relate to petrochemical industry and steel construction is had again under the condition that can be incubated to the protective cover of preservative activity, specifically, is corrosion resistant epoxy novolac coating under a kind of thermal insulation layer.
Background technology
Global energy dilemma facilitates the research and development of power-saving technology, and power-saving technology advances the generally application of heat preservation technology in petrochemical industry, heating pipeline etc.The effect of heating pipeline thermal insulation layer blocks scattering and disappearing of hot-fluid, and its lagging material adopted is through that calcination of minerals is sticky again to be processed mostly.Owing to containing a large amount of inorganic salt in mineral, the lagging material made with mineral is still containing a large amount of corrosive deposits such as muriate, sulfide; On the other hand, described lagging material is generally vesicular structure, there are larger surface-area and abundant kapillary, thus, they have stronger adsorptive power and water absorbing properties, when rain leakage or condensation of moisture, the alkaline soluble materials such as the chlorion in thermal insulation layer form ionogen can contact steel pipeline with oxygen surface with water, cause the corrosion of heating pipeline metallic surface.Because this corrosion occurs under thermal insulation layer, be difficult to find and on-call maintenance at the initial stage of corrosion, leak until realize that heating pipeline has often to have there occurs during corrosion or cause accident.Therefore, the bore a hole massive losses that causes of the corrosion (CUI, corrosionunderinsulation) under thermal insulation layer becomes the significant problem that petrochemical industry and heating pipeline Application Areas face.In the past, for the corrosion under thermal insulation layer pay close attention to and few, but along with petrochemical industry is every year because the corrosion under thermal insulation layer causes up to tens million of massive losses, people more and more pay close attention to this problem.
At present, the anticorrosion of heating pipeline and insulation are made up of two portions system usually: first, at heating pipeline metallic surface coating corrosion protection coating; Then, corrosion protection coating adopt again lagging material carry out adiabatic heat-insulation to pipeline and equipment.Because the common working temperature of heating pipeline is higher, the limited use of common coating under thermal insulation layer, this should be: (1) common coating non-refractory, and it at high temperature easily occurs that coatingsurface bubbles and carbonization, causes coating premature failure; Some high-temperature resistant coatings due to construction coating thinner, though resistant against high temperatures, preservative effect is undesirable, just easily corrodes after short-period used.Therefore, present people have two requirements for the protective system under thermal insulation layer: one, and the resistance to elevated temperatures of coating should meet the requirement of environment; Two, coating has longer antiseptic property; Need the high temperature resistant coating combined with anti-corrosion function.
Summary of the invention
The object of the invention is to solve the problem, corrosion resistant epoxy novolac coating under a kind of thermal insulation layer is provided, its adopts high temperature resistance phenolic aldehyde epoxy resin and heat resistant polyamide solidifying agent as filmogen, containing hollow glass microballoon and flake ferric oxide red; The structural performance of hollow glass microballoon can be utilized, reduce hot-fluid to the impact of paint film; Simultaneously, utilize the red stepped construction in paint film of flake ferric oxide, extend corrosive medium penetrates into metal substrate path and penetration time from coating surface, thus ensure that paint film is while the aging impact of long-time withstand high temperatures, there is good corrosion resistance nature, the Anticorrosion of metal construction when high temperature under thermal insulation layer can be solved preferably.Epoxy novolac coating of the present invention can use under less than 250 DEG C temperature condition at normal temperature, and easy construction, the Application Areas being adapted at petrochemical industry and heating pipeline uses.
For achieving the above object, this invention takes following technical scheme.
Corrosion resistant epoxy novolac coating under a kind of thermal insulation layer, comprise component A and B component, it is characterized in that, in described component A, the weight percent of each raw material is:
Novolac epoxy 20 ~ 30%;
Solvent 16 ~ 19%;
Thixotropic agent 0.5 ~ 0.6%;
Defoamer 0.4 ~ 0.6%;
Flake ferric oxide red 15 ~ 22%;
Hollow glass microballoon 5 ~ 8%;
Barite 27 ~ 34%;
Silane coupling agent 0.5 ~ 1%;
B component is modified polyamide resin 100%;
Before application, described component A and B component is used in combination by weight A:B=88 ~ 92:8 ~ 12.
Optionally, the epoxy equivalent (weight) of described novolac epoxy is 150 ~ 250g/mol.
Optionally, described solvent is industrial grade xylene, and its proportion is between 0.8 ~ 0.9.
Optionally, described ferric oxide is flake ferric oxide, and proportion is between 4.0 ~ 5.5.
Further, described hollow glass microballoon is micron order hollow glass microballoon, and its particle diameter is 30 μm ~ 120 μm.
Optionally, in the solid resin of described modified polyamide resin, amine value is 190 ~ 280mgKOH/g.
Under thermal insulation layer of the present invention, the positively effect of corrosion resistant epoxy novolac coating is:
(1) high temperature resistant film can be combined with flake ferric oxide, hollow glass microballoon, the coating of acquisition had both had good high temperature resistant (250 DEG C) performance, can significantly improve again the performance of resistance to cracking under coating high-temp; In addition, coating also has good long-term antiseptic property, effectively can resist rainwater, fog and electrolyte ion and infiltrate the corrosion caused under thermal insulation layer.
(2) high temperature resistant and corrosion-resistant two kinds of performances can combine by epoxy novolac coating of the present invention, in the Application Areas widespread use of petrochemical industry and heating pipeline, can avoid and reduce the loss caused because of the corrosion failure under heating pipeline thermal insulation layer every year.
(3) preparation easily, and easy construction is easy to utilize.
Embodiment
The embodiment of corrosion resistant epoxy novolac coating under below providing thermal insulation layer of the present invention, provides 3 embodiments.But it should be pointed out that enforcement of the present invention is not limited to following embodiment.
Embodiment 1
(1) a corrosion resistant epoxy novolac coating under thermal insulation layer, comprises component A and B component, and in described component A, the weight percent of each raw material is:
Novolac epoxy 20%, should adopt epoxy equivalent (weight) be 176 ~ 181 novolac epoxy.That the Dow Chemical Company produces, model can be adopted in enforcement to be the novolac epoxy of DEN438.
Solvent 19% is dimethylbenzene, should adopt the dimethylbenzene of proportion between 0.8 ~ 0.9.That Period In Maoming petro-chemical corporation produces, model can be adopted in enforcement to be the dimethylbenzene of technical grade.
Thixotropic agent 0.6%, adopts the ST type thixotropic agent that this company of hamming produces.
Defoamer 0.4%, employing Bi Ke company produces, model is the defoamer of BYK066N.
Flake ferric oxide red 20%, PROMINDSA company of employing Spain produces, model is that MICRONOXR02, the proportion flake ferric oxide between 3.5 ~ 4.3 is red.
Hollow glass microballoon 20%, should adopt particle diameter to be the hollow glass microballoon of 30 μm ~ 120 μm.Can adopt in enforcement Su Zhouhai speed that chemical company produces, model is the hollow glass microballoon of K540.
Barite 34%, adopts that Wei Dun company produces, that model is B20 high-quality ground barium sulfate.
Silane coupling agent 1%, employing Dow Corning Corporation produces, model is the silane coupling agent of Z-6040.
Described B component is modified polyamide resin 100%, and amine value should be adopted to be the polyamide resin of 180 ~ 220mgKOH/g.That aerochemistry company produces, model can be adopted in enforcement to be the polyamide resin of ANCAMINE2280.
(2) preparation method of corrosion resistant epoxy novolac coating under described thermal insulation layer, comprises following steps:
(1) raw material of component A and B component is prepared by described weight percent
In component A, the weight percent of each raw material is:
Novolac epoxy 20%;
Solvent 19%;
Thixotropic agent 0.6%;
Defoamer 0.4%;
Flake ferric oxide red 20%;
Hollow glass microballoon 5%;
Barite 34%;
Silane coupling agent 1%.
B component is modified polyamide resin 100%.
(2) mixing of component A raw material and packaging
1. novolac epoxy, solvent, thixotropic agent, defoamer are added high speed dispersor mixing successively after weighing.
2. add that flake ferric oxide is red, (rotating speed: 2000 revs/min) is dispersed to fineness to ground barium sulfate is at a high speed 40 ~ 50 microns.
3. add silane coupling agent middling speed (rotating speed: 600 revs/min) to be dispersed to evenly.
4. add hollow glass microballoon middling speed (rotating speed: 600 revs/min) dispersion 30 minutes, guarantee to be uniformly dispersed.
5. by component A independent packaging.
(3) dispersion of B component raw material and packaging
1. B component modified polyamide resin is contained in separately in another clean container and is uniformly dispersed.
2. by B component independent packaging.
(3) application of corrosion resistant epoxy novolac coating under described thermal insulation layer
Before application, described component A and described B component is used in combination by weight A:B=92:8.
Embodiment 2
(1) a corrosion resistant epoxy novolac coating under thermal insulation layer, comprises component A and B component, and in described component A, the weight percent of each raw material is:
The raw material that novolac epoxy 30%(adopts is with embodiment 1).
The raw material that solvent 18.4%(adopts is with embodiment 1).
The raw material that thixotropic agent 0.5%(adopts is with embodiment 1).
The raw material that defoamer 0.6%(adopts is with embodiment 1).
The raw material that the red 15%(of flake ferric oxide adopts is with embodiment 1).
The raw material that hollow glass microballoon 8%(adopts is with embodiment 1).
The raw material that barite 27%(adopts is with embodiment 1).
The raw material that silane coupling agent 0.5%(adopts is with embodiment 1).
B component is that the raw material of modified polyamide resin 100%(employing is with embodiment 1).
(2) preparation method's (with embodiment 1) of corrosion resistant epoxy novolac coating under described thermal insulation layer.
(3) application of corrosion resistant epoxy novolac coating under described thermal insulation layer
Before application, described component A and described B component is used in combination by weight A:B=88:12.
Embodiment 3
(1) a corrosion resistant epoxy novolac coating under thermal insulation layer, comprises component A and B component, and in described component A, the weight percent of each raw material is:
The raw material that novolac epoxy 24%(adopts is with embodiment 1).
The raw material that solvent 16% adopts is with embodiment 1).
The raw material that thixotropic agent 0.5%(adopts is with embodiment 1).
The raw material that defoamer 0.5%(adopts is with embodiment 1).
The raw material that the red 22%(of flake ferric oxide adopts is with embodiment 1).
The raw material that hollow glass microballoon 6%(adopts is with embodiment 1).
The raw material that barite 30%(adopts is with embodiment 1).
The raw material that silane coupling agent 1%(adopts is with embodiment 1).
B component is that the raw material of modified polyamide resin 100%(employing is with embodiment 1).
(2) preparation method's (with embodiment 1) of corrosion resistant epoxy novolac coating under described thermal insulation layer.
(3) application of corrosion resistant epoxy novolac coating under described thermal insulation layer
Before application, described component A and described B component is used in combination by weight A:B=90:10.
The detection of corrosion resistant epoxy novolac coating under the thermal insulation layer that embodiment 1-3 is prepared
Under the thermal insulation layer that the testing method of employing table 1 is prepared embodiment 1-3, corrosion resistant epoxy novolac coating detects.
Table 1. testing method table look-up
Under thermal insulation layer prepared by embodiment 1-3, the performance of corrosion resistant epoxy novolac coating is in table 2.
Corrosion resistant epoxy novolac coating property table look-up under thermal insulation layer prepared by table 2. embodiment 1-3
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; under the prerequisite of weight percentage ranges not departing from component of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (6)

1. a corrosion resistant epoxy novolac coating under thermal insulation layer, comprises component A and B component, it is characterized in that, in described component A, the weight percent of each raw material is:
Novolac epoxy 20 ~ 30%;
Solvent 16 ~ 19%;
Thixotropic agent 0.5 ~ 0.6%;
Defoamer 0.4 ~ 0.6%;
Flake ferric oxide red 15 ~ 22%;
Hollow glass microballoon 5 ~ 8%;
Barite 27 ~ 34%;
Silane coupling agent 0.5 ~ 1%;
B component is modified polyamide resin 100%;
Before application, described component A and B component is used in combination by weight A:B=88 ~ 92:8 ~ 12.
2. corrosion resistant epoxy novolac coating under thermal insulation layer according to claim 1, is characterized in that, the epoxy equivalent (weight) of described novolac epoxy is 150 ~ 250g/mol.
3. corrosion resistant epoxy novolac coating under thermal insulation layer according to claim 1, is characterized in that, described solvent is industrial grade xylene, and its proportion is between 0.8 ~ 0.9.
4. corrosion resistant epoxy novolac coating under thermal insulation layer according to claim 1, it is characterized in that, described ferric oxide is flake ferric oxide, and proportion is between 4.0 ~ 5.5.
5. corrosion resistant epoxy novolac coating under thermal insulation layer according to claim 1, is characterized in that, described hollow glass microballoon is micron order hollow glass microballoon, and its particle diameter is 30 μm ~ 120 μm.
6. corrosion resistant epoxy novolac coating under thermal insulation layer according to claim 1, is characterized in that, in the solid resin of described modified polyamide resin, amine value is 190 ~ 280mgKOH/g.
CN201610089788.7A 2016-02-18 2016-02-18 Corrosion resistant epoxy novolac coating under heat-insulation layer Active CN105524545B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106366841A (en) * 2016-08-28 2017-02-01 仇颖超 Preparation method of high-heat-resistance epoxy primer
CN109705700A (en) * 2018-12-21 2019-05-03 北京隆源纳欣科技有限公司 A kind of dual cure wet-heat resisting heavy antisepsis ceramic coating
CN112662283A (en) * 2020-12-19 2021-04-16 江南载福粉末涂料(张家港)有限公司 High-temperature-resistant vertical grain powder coating for oven
CN113278338A (en) * 2021-04-28 2021-08-20 常州光辉新材料研究所有限公司 High-toughness low-energy-consumption graphene biological-based heavy-duty anticorrosive coating and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5876465A (en) * 1981-10-31 1983-05-09 Nippon Steel Corp Corrosion proof covering material
CN102863877A (en) * 2012-10-17 2013-01-09 北京碧海舟腐蚀防护工业股份有限公司 Anticorrosive coating, preparation method and applications of anticorrosive coating
CN103409037A (en) * 2013-08-06 2013-11-27 信和新材料股份有限公司 Solvent type double-composition epoxy coating material quick to solidify at low temperature and preparation method thereof
CN103849293A (en) * 2012-12-03 2014-06-11 上海开林造漆厂 Anticorrosion thermal insulation heat reflecting paint for storage tank and preparation method thereof
CN104087124A (en) * 2014-07-25 2014-10-08 厦门双瑞船舶涂料有限公司 Phenol aldehyde epoxy paint with chemical medium resistance and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5876465A (en) * 1981-10-31 1983-05-09 Nippon Steel Corp Corrosion proof covering material
CN102863877A (en) * 2012-10-17 2013-01-09 北京碧海舟腐蚀防护工业股份有限公司 Anticorrosive coating, preparation method and applications of anticorrosive coating
CN103849293A (en) * 2012-12-03 2014-06-11 上海开林造漆厂 Anticorrosion thermal insulation heat reflecting paint for storage tank and preparation method thereof
CN103409037A (en) * 2013-08-06 2013-11-27 信和新材料股份有限公司 Solvent type double-composition epoxy coating material quick to solidify at low temperature and preparation method thereof
CN104087124A (en) * 2014-07-25 2014-10-08 厦门双瑞船舶涂料有限公司 Phenol aldehyde epoxy paint with chemical medium resistance and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106366841A (en) * 2016-08-28 2017-02-01 仇颖超 Preparation method of high-heat-resistance epoxy primer
CN109705700A (en) * 2018-12-21 2019-05-03 北京隆源纳欣科技有限公司 A kind of dual cure wet-heat resisting heavy antisepsis ceramic coating
CN112662283A (en) * 2020-12-19 2021-04-16 江南载福粉末涂料(张家港)有限公司 High-temperature-resistant vertical grain powder coating for oven
CN113278338A (en) * 2021-04-28 2021-08-20 常州光辉新材料研究所有限公司 High-toughness low-energy-consumption graphene biological-based heavy-duty anticorrosive coating and preparation method thereof

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