CN105522466A - Cutting machine for round pipes - Google Patents
Cutting machine for round pipes Download PDFInfo
- Publication number
- CN105522466A CN105522466A CN201510806956.5A CN201510806956A CN105522466A CN 105522466 A CN105522466 A CN 105522466A CN 201510806956 A CN201510806956 A CN 201510806956A CN 105522466 A CN105522466 A CN 105522466A
- Authority
- CN
- China
- Prior art keywords
- cutting machine
- gripper clamp
- guide rail
- casing
- holding tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0616—Grinders for cutting-off using a tool turning around the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/06—Grinders for cutting-off
- B24B27/0683—Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/065—Steady rests
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B51/00—Arrangements for automatic control of a series of individual steps in grinding a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a cutting machine for round pipes. The cutting machine comprises a cutting machine body, a cutting device, a clamping device, a control device and a dust collection device; a round guide rail is arranged in the cutting machine body; the cutting device comprises an arc-shaped connecting block, a motor, a telescopic rod and a grinding wheel, and the arc-shaped connecting block is arranged in the guide rail and is connected to the guide rail in a sliding mode; a machine frame is arranged on the cutting machine body, one end of the machine frame is connected to the clamping device, the other end of the machine frame is connected to the control device, and the control device is electrically connected to infrared probes arranged at the upper end and the lower end of the guide rail respectively; the dust collection device comprises a collector, a dust collection fan and a collection box, and an alarm mechanism is arranged on a collection box body. According to the invention, reliable clamping can be realized, rotation in the guide rail is fast and can realize cutting, cutting surfaces are orderly, automatic cutting control can be realized through infrared detection, the dust collection device senses the temperature of dust through a sensor, then an alarm bell is controlled for giving an alarm through a PLC, and the dust can be cleared in time.
Description
Technical field
The present invention relates to a kind of cutting machine, specifically a kind of circular pipe cutting machine.
Background technology
Need to cut it in metal circular tube materials processing, but be all adopt cutting machine to cut it at present, existing problems: the 1. process of cutting is cut downwards from single direction, causes the section of material irregular; 2. once only cut a pipe during cutting, more time-consuming, cost is high; 3., when once cutting several pipe, how can get the raw materials ready fast; 4. during operation, certain potential safety hazard is existed to workman; 5. can produce a large amount of powder during cutting, need to design a kind of dust exhaust apparatus and the powder of generation is sponged, and when powder collection is too much, can automatically reminds operator to clear up, avoid blower fan to damage, 6. how realize Automated condtrol.
Summary of the invention
The object of the present invention is to provide a kind of circular pipe cutting machine, to solve the problem proposed in above-mentioned background technology.
For achieving the above object, the invention provides following technical scheme:
A kind of circular pipe cutting machine, comprise cutting machine body, cutter sweep, clamping device, control device and dust exhaust apparatus, circular guideway is provided with in described cutter sweep body, described cutter sweep comprises arc contiguous block, motor, expansion link and emery wheel, described arc contiguous block is arranged in guide rail and is connected with slide, described arc contiguous block arranges motor, the output shaft connection expansion link of described motor, emery wheel is installed in described expansion link bottom, described cutter sweep body is provided with frame, described frame one end connects clamping device, other end connection control device, described control device is electrically connected with the infrared probe being arranged on the upper and lower two ends of guide rail respectively, described clamping device comprises left grip block and right grip block, described left grip block upper end is provided with left gripper clamp, be left holding tank below described left gripper clamp, described right grip block upper end is provided with right gripper clamp, be right holding tank below described right gripper clamp, described left gripper clamp is identical with right gripper clamp structure, position in correspondence with each other, described left holding tank is identical with right holding tank structure, position in correspondence with each other, when described left grip block contacts with right grip block, left gripper clamp contacts closed with right gripper clamp, left holding tank and right holding tank form a closed equilateral triangle, described dust exhaust apparatus comprises collector, dust absorption fan and collecting box, described collector is arranged on the side of cutter sweep body, the outlet of described collector is communicated with dust absorption fan by blast pipe, described dust absorption fan is connected with collecting box by discharge pipe, described collecting box comprises casing and is hinged on the cover plate on casing, described casing is provided with the female connecting hole of band, described discharge pipe is threaded with connecting hole, described casing is provided with when the powder collection in casing is to the alarm mechanism of energy automatic alarm during setting height, described alarm mechanism comprises sensor, PLC and alarm bell, on the adjustable plate that described sensor is arranged under being fixed on cover plate, PLC and alarm bell are fixed on cover plate top place, described alarm bell and sensor are all electrically connected with PLC, described control device is electrically connected with PLC.
As the further scheme of the present invention: described collector is set to the rectangular funnel shapes of a traverse, its import bore is greater than outlet bore.
As the present invention's further scheme: described casing is provided with transparent glass window.
Compared with prior art, the invention has the beneficial effects as follows: can get the raw materials ready fast, realize reliable retention; Cutter sweep can rotate in circular guideway, emery wheel can do the fly-cutting of annulus to pipe material, make pipe material cut surface neat, and can not cause any harm to workman, and realize Automated condtrol cutting by infrared detection, dust exhaust apparatus responds to the height of powder by sensor, then controls alarm bell by PLC and report to the police, and can close dust absorption fan, cleaning powder in time.
Accompanying drawing explanation
Fig. 1 is the structural representation of circular pipe cutting machine.
Fig. 2 is the side view of circular pipe cutting machine.
Fig. 3 is the structural representation of clamping device in circular pipe cutting machine.
Fig. 4 is the structural representation of collecting box in circular pipe cutting machine.
Detailed description of the invention
Be described in more detail below in conjunction with the technical scheme of detailed description of the invention to this patent.
Refer to Fig. 1-4, a kind of circular pipe cutting machine, comprise cutting machine body 1, cutter sweep, clamping device 7, control device 10 and dust exhaust apparatus, circular guideway 2 is provided with in described cutter sweep body 1, described cutter sweep comprises arc contiguous block 3, motor 4, expansion link 5 and emery wheel 6, described arc contiguous block 3 is arranged in guide rail 2 and is slidably connected with guide rail 2, described arc contiguous block 3 arranges motor 4, the output shaft connection expansion link 5 of described motor 4, emery wheel 6 is installed in described expansion link 5 bottom, described cutter sweep body 1 is provided with frame 8, described frame 8 one end connects clamping device 7, other end connection control device 10, described control device 10 is electrically connected with the infrared probe 11 being arranged on guide rail about 2 two ends respectively, described clamping device 7 comprises left grip block 71 and right grip block 76, described left grip block 71 upper end is provided with left gripper clamp 73, it is left holding tank 72 below described left gripper clamp 73, described right grip block 76 upper end is provided with right gripper clamp 74, it is right holding tank 75 below described right gripper clamp 74, described left gripper clamp 73 is identical with right gripper clamp 74 structure, position in correspondence with each other, described left holding tank 72 is identical with right holding tank 75 structure, position in correspondence with each other, when described left grip block 71 contacts with right grip block 76, left gripper clamp 73 contacts closed with right gripper clamp 75, left holding tank 72 and right holding tank 75 form a closed equilateral triangle, described dust exhaust apparatus comprises collector 12, dust absorption fan 14 and collecting box 16, described collector 12 is arranged on the side of cutter sweep body 1, described collector 12 is set to the rectangular funnel shapes of a traverse, its import bore is greater than outlet bore, the outlet of described collector 12 is communicated with dust absorption fan 14 by blast pipe 13, described dust absorption fan 14 is connected with collecting box 16 by discharge pipe 15, the cover plate 20 that described collecting box 16 comprises casing 22 and is hinged on casing 22, described casing 22 is provided with transparent glass window 17, described casing 22 is provided with the female connecting hole of band, described discharge pipe 15 is threaded with connecting hole, described casing 22 is provided with when the powder collection in casing 22 is to the alarm mechanism of energy automatic alarm during setting height, described alarm mechanism comprises sensor 23, PLC 19 and alarm bell 18, described sensor 23 is fixed on the adjustable plate 21 of cover plate 20 times settings, PLC 19 and alarm bell 18 are fixed on cover plate 20 top place, described alarm bell 18 and sensor 23 are all electrically connected with PLC 19, described control device 10 is electrically connected with PLC 19.
Operation principle of the present invention is: the pipe 9 in inverted equilateral triangle oneself got ready sends into jaw automatically, left, right gripper clamp closes up clamping, form inverted equilateral triangle, after realizing reliable retention, starter motor 4 makes the expansion link 5 be arranged on arc contiguous block 3 do annulus running along guide rail 2, the emery wheel 6 be arranged on expansion link 5 also starts running, emery wheel 6 slowly inwardly pushes by expansion link 5, start to cut pipe 9 when emery wheel 6 touches pipe 9 time, because whole device rotates in circular guideway 2, emery wheel 6 can do the cutting of annulus to pipe 9, make pipe 9 cut surface neat, after the infrared probe 11 of guide rail about 2 both sides detects a cutter sweep respectively, control device 10 can control motor 4 and cut out, complete and once cut, the powder produced during cutting is sucked in collecting box 16 by dust absorption fan 14 from collector 12, after the powder of stainless steel in casing collects certain altitude, powder of stainless steel can touch sensor 23, sensor 23 by signal transmission to PLC 19, PLC 19 sends signal to control device 10, control device 10 controls motor 4 and shuts down after cutter sweep is finished once cutting, PLC 19 controls alarm bell 18 and reports to the police, operating personnel will close dust absorption fan in time, powder in cleaning casing.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment, in the ken that one skilled in the relevant art possesses, can also makes a variety of changes under the prerequisite not departing from this patent aim.
Claims (3)
1. a circular pipe cutting machine, comprise cutting machine body (1), cutter sweep, clamping device (7), control device (10) and dust exhaust apparatus, it is characterized in that, circular guideway (2) is provided with in described cutter sweep body (1), described cutter sweep comprises arc contiguous block (3), motor (4), expansion link (5) and emery wheel (6), described arc contiguous block (3) is arranged in guide rail (2) and is slidably connected with guide rail (2), described arc contiguous block (3) arranges motor (4), the output shaft connection expansion link (5) of described motor (4), emery wheel (6) is installed in described expansion link (5) bottom, described cutter sweep body (1) is provided with frame (8), described frame (8) one end connects clamping device (7), other end connection control device (10), described control device (10) is electrically connected with the infrared probe (11) being arranged on the upper and lower two ends of guide rail (2) respectively, described clamping device (7) comprises left grip block (71) and right grip block (76), described left grip block (71) upper end is provided with left gripper clamp (73), described left gripper clamp (73) below is left holding tank (72), described right grip block (76) upper end is provided with right gripper clamp (74), described right gripper clamp (74) below is right holding tank (75), described left gripper clamp (73) is identical with right gripper clamp (74) structure, position in correspondence with each other, described left holding tank (72) is identical with right holding tank (75) structure, position in correspondence with each other, when described left grip block (71) contacts with right grip block (76), left gripper clamp (73) contacts closed with right gripper clamp (75), left holding tank (72) and right holding tank (75) form a closed equilateral triangle, described dust exhaust apparatus comprises collector (12), dust absorption fan (14) and collecting box (16), described collector (12) is arranged on the side of cutter sweep body (1), the outlet of described collector (12) is communicated with dust absorption fan (14) by blast pipe (13), described dust absorption fan (14) is connected with collecting box (16) by discharge pipe (15), described collecting box (16) comprises casing (22) and is hinged on the cover plate (20) on casing (22), described casing (22) is provided with the female connecting hole of band, described discharge pipe (15) is threaded with connecting hole, described casing (22) is provided with when the powder collection in casing (22) is to the alarm mechanism of energy automatic alarm during setting height, described alarm mechanism comprises sensor (23), PLC (19) and alarm bell (18), on the adjustable plate (21) that described sensor (23) is arranged under being fixed on cover plate (20), PLC (19) and alarm bell (18) are fixed on cover plate (20) top place, described alarm bell (18) and sensor (23) are all electrically connected with PLC (19), described control device (10) is electrically connected with PLC (19).
2. the circular pipe cutting machine according to claim (1), is characterized in that, described collector (12) is set to the rectangular funnel shapes of a traverse, and its import bore is greater than outlet bore.
3. the circular pipe cutting machine according to claim (1), is characterized in that, described casing (22) is provided with transparent glass window (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510806956.5A CN105522466A (en) | 2015-11-22 | 2015-11-22 | Cutting machine for round pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510806956.5A CN105522466A (en) | 2015-11-22 | 2015-11-22 | Cutting machine for round pipes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105522466A true CN105522466A (en) | 2016-04-27 |
Family
ID=55765170
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510806956.5A Pending CN105522466A (en) | 2015-11-22 | 2015-11-22 | Cutting machine for round pipes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105522466A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773377A (en) * | 2016-05-06 | 2016-07-20 | 成都羿博智能设备有限公司 | Pipeline cutting machine |
| CN105881619A (en) * | 2016-05-20 | 2016-08-24 | 西安电子科技大学 | Film slicing and cutting device for spliced film reflector antenna |
| CN111922825A (en) * | 2020-08-19 | 2020-11-13 | 陆成伍 | Deburring device is used in security fire-fighting equipment processing production with garbage collection |
| CN112405085A (en) * | 2020-11-11 | 2021-02-26 | 广东电网有限责任公司 | Scrap collecting device and scrap collecting method for transformer machining |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4633695A (en) * | 1983-11-12 | 1987-01-06 | Skf Kugellagerfabriken Gmbh | Tool for the separation of tubes |
| CN202780840U (en) * | 2012-07-30 | 2013-03-13 | 山海关造船重工有限责任公司 | Dust removing device of abrasive wheel cutting machine |
| CN103962925A (en) * | 2014-04-30 | 2014-08-06 | 苏州创维晟自动化科技有限公司 | Novel multi-dimensional steel tube cutting machine |
| CN204148998U (en) * | 2014-09-18 | 2015-02-11 | 江苏鑫格调护栏科技有限公司 | A kind of automatic gas cutting machine |
| CN204171832U (en) * | 2014-10-14 | 2015-02-25 | 青岛鑫泉塑料机械有限公司 | A kind of cutting device for round tube that can get the raw materials ready fast |
| CN204221576U (en) * | 2014-10-14 | 2015-03-25 | 湖南前鑫管业有限公司 | A kind of automation circular pipe cutting machine |
| CN204277724U (en) * | 2014-10-14 | 2015-04-22 | 泰州市宏祥动力机械有限公司 | A kind of cutting device for round tube with dust exhaust apparatus |
-
2015
- 2015-11-22 CN CN201510806956.5A patent/CN105522466A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4633695A (en) * | 1983-11-12 | 1987-01-06 | Skf Kugellagerfabriken Gmbh | Tool for the separation of tubes |
| CN202780840U (en) * | 2012-07-30 | 2013-03-13 | 山海关造船重工有限责任公司 | Dust removing device of abrasive wheel cutting machine |
| CN103962925A (en) * | 2014-04-30 | 2014-08-06 | 苏州创维晟自动化科技有限公司 | Novel multi-dimensional steel tube cutting machine |
| CN204148998U (en) * | 2014-09-18 | 2015-02-11 | 江苏鑫格调护栏科技有限公司 | A kind of automatic gas cutting machine |
| CN204171832U (en) * | 2014-10-14 | 2015-02-25 | 青岛鑫泉塑料机械有限公司 | A kind of cutting device for round tube that can get the raw materials ready fast |
| CN204221576U (en) * | 2014-10-14 | 2015-03-25 | 湖南前鑫管业有限公司 | A kind of automation circular pipe cutting machine |
| CN204277724U (en) * | 2014-10-14 | 2015-04-22 | 泰州市宏祥动力机械有限公司 | A kind of cutting device for round tube with dust exhaust apparatus |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105773377A (en) * | 2016-05-06 | 2016-07-20 | 成都羿博智能设备有限公司 | Pipeline cutting machine |
| CN105881619A (en) * | 2016-05-20 | 2016-08-24 | 西安电子科技大学 | Film slicing and cutting device for spliced film reflector antenna |
| CN105881619B (en) * | 2016-05-20 | 2017-11-28 | 西安电子科技大学 | A kind of film burst cutter device for splicing film reflector surface antenna |
| CN111922825A (en) * | 2020-08-19 | 2020-11-13 | 陆成伍 | Deburring device is used in security fire-fighting equipment processing production with garbage collection |
| CN112405085A (en) * | 2020-11-11 | 2021-02-26 | 广东电网有限责任公司 | Scrap collecting device and scrap collecting method for transformer machining |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160427 |