CN105512831A - Systematic method for equipment integrity management of oil-refining chemical engineering enterprise - Google Patents
Systematic method for equipment integrity management of oil-refining chemical engineering enterprise Download PDFInfo
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Abstract
The invention discloses a systematic method for equipment integrity management of an oil-refining chemical engineering enterprise. The systematic method comprises the following steps of acquiring basic data in equipment management, and evaluating an existing equipment management method of the enterprise; establishing an enterprise equipment integrity management method which relates to a policy, an object, organization resource and file control, training, equipment selection and grading management, risk management, quality assurance, testing and preventive maintenance, equipment professional management, defect management, variation management, performance monitoring and corrosion preventing measures, management review and continuous management; and carding and making a corresponding equipment management process and an operation file. Through effectively applying equipment integrity management, the systematic method has advantages of improving equipment intrinsic safety level, improving equipment management level, improving safety, reliability and economic performance of the equipment, eliminating potential hazard of the equipment, preventing equipment accidents, and ensuring safe and long-period operation of the oil-refining chemical engineering enterprise.
Description
Technical field
The present invention relates to a kind of architecture method for oil-refining chemical business equipment Integrity Management.
Background technology
At present, China's oil Production in Chemical Plant task is heavy, economic situation allows of no optimist, and equipment management work basic guarantee process units safety and steady runs, but, also there is many contradictions, affect equipment peace, steady, long, full, excellent operation level, such as: process crude oil with poor quality for a long time, simultaneously, equipment enlarging and complicated, running environment harshization, heavy-duty service etc., equipment corrosion, evaporating, emitting, dripping or leaking of liquid or gas, equipment breakdown, unplanned shutdown happen occasionally; Process units checking maintenance problem of management; Enterprise's " three bases " management landslide; Equipment Whole Course Management standard is not high, not tight to check on; Equipment operation maintenance throws power deficiency, upkeep cost uses lack of standardization; Equipment rehabilitation throws power deficiency etc.Simultaneously, the current further in-depth along with petroleum chemical enterprise's system reform, equipment management work faces new situations, new problem and new challenge, try to explore the needs that innovative means management mode is situation, it is again the common recognition of enterprise, become new normality, solve actual contradiction by model innovation, promote the development of equipment control.
Therefore, existing equipment management method needs further improvement and develops.
Summary of the invention
In view of the deficiency of above-mentioned existing equipment management method, the object of the present invention is to provide a kind of architecture method for oil-refining chemical business equipment Integrity Management.
For solving the problems of the technologies described above, technical solution of the present invention comprises:
For an architecture method for oil-refining chemical business equipment Integrity Management, it comprises the following steps:
All basic datas of A, the management of collection current device, the device management method of assessment present enterprise, relate to organizational structure and equipment control network, work flow and program, equipment rules and regulations and administrative provisions, working specification, emergency preplan, equipment risk evaluation method, equipment operating maintenance and service technique, relevant equipment inspection test and failure logging, equipment control laws and regulations etc., find out the deficiency of current device management method;
B, foundation As-Is Assessment, for the deficiency of current device management method, formulate business equipment Integrity Management method, formulate corresponding administrative manual, supervisory routine and integrity techniques implementing method, establish the theory of systematization and risk management;
C, according to appliance integrality management method, sort out enterprise practical equipment control activity, combing also formulates corresponding equipment control flow process and operation file, adjusts corresponding organizational structure and Responsibility of Staff, training related personnel;
D, implement in full appliance integrality method, and all basic datas of collecting device Integrity Management, assessment apparatus Integrity Management method, finds out the deficiency of appliance integrality management method;
E, improvement and optimized device Integrity Management method, relate to improvement and the optimization of System Documents, organizational structure, operating mechanism and management review method, realize Spiral Cycle and the Continual Improvement of appliance integrality management method.
Described architecture method, wherein, the appliance integrality management method in above-mentioned steps B comprises policy and target, organizational structure's resource and document control, training, equipment choice and differentiated control, risk management, quality assurance, verification test and preventative maintenance, mechanical discipline manage, defect management, change management, performance monitoring and corrective action, management review and Continual Improvement content.
Described architecture method, wherein, the said equipment chosen content comprises: according to enterprise production and management plan, equipment control target, selects the concrete equipment list including appliance integrality management in.
Described architecture method, wherein, the said equipment classification contents comprises: according to equipment importance in a device, the harmfulness after equipment has an accident, on the influence degree of safety and environmental protection with affect the order of severity to product quality, carries out differentiated control to the concrete equipment that the said equipment is selected.
Described architecture method, wherein, above-mentioned risk management contents comprises: the risk existed at each stage identification equipment of equipment life cycle management, and the corresponding influence factor of analysis and evaluation, consequence and possibility, classify and grading is carried out to risk, and timely management and control is carried out to the equipment Risk identified, ensure that it is in acceptable level.
Described architecture method, wherein, above-mentioned inspection, test and preventative maintenance content comprise: at equipment operation and maintenance stage, formulate clear and definite inspection, test or preventative maintenance task to the equipment in specialized range, and go to perform task according to the time cycle of regulation.
Described architecture method, wherein, the said equipment specialized management content comprises: the specific special management flow process taked particular device, relates to equipment lubrication management, equipment special maintenance, corrosion protection of equipment management etc.
Described architecture method, wherein, the said equipment defect management content comprises: the closed loop management flow process identify timely equipment deficiency, analyze, report, processed.
Described architecture method, wherein, the said equipment change management content comprises: can by the management process of Correct Analysis, record in order to ensure equipment changing process.
A kind of architecture method for oil-refining chemical business equipment Integrity Management provided by the invention, by effective facilities and equipments Integrity Management, raising equipment essential safety level, improve equipment Management Level, improve device security, reliability, economy operation level, thus abatement apparatus hidden danger, avoid the generation of equipment breakdown, promote the safe long-term operation of Petrochemical Enterprises.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of appliance integrality management system method in the present invention.
Embodiment
The invention provides a kind of architecture method for oil-refining chemical business equipment Integrity Management, for making object of the present invention, technical scheme and effect clearly, clearly, the present invention is described in more detail below.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
The invention provides a kind of architecture method for oil-refining chemical business equipment Integrity Management, it comprises the following steps:
Step one, collect all basic datas of current device management, the device management method of assessment present enterprise, relate to organizational structure and equipment control network, work flow and program, equipment rules and regulations and administrative provisions, working specification, emergency preplan, equipment risk evaluation method, equipment operating maintenance and service technique, relevant equipment inspection test and failure logging, equipment control laws and regulations etc., find out the deficiency of current device management method;
Step 2, according to As-Is Assessment, for the deficiency of current device management method, formulates business equipment Integrity Management method, formulates corresponding administrative manual, supervisory routine and integrity techniques implementing method, establish the theory of systematization and risk management;
Step 3, according to appliance integrality management method, sort out enterprise practical equipment control activity, combing also formulates corresponding equipment control flow process and operation file, adjusts corresponding organizational structure and Responsibility of Staff, training related personnel;
Step 4, implements in full appliance integrality method, and all basic datas of collecting device Integrity Management, and assessment apparatus Integrity Management method, finds out the deficiency of appliance integrality management method;
Step 5, improves and optimized device Integrity Management method, relates to improvement and the optimization of System Documents, organizational structure, operating mechanism and management review method, realize Spiral Cycle and the Continual Improvement of appliance integrality management method.And then feed back in step 2 according to the optimum results of step 5, repeat step 2 until obtain optimal effectiveness.
Further, the appliance integrality management method in above-mentioned steps two comprises policy and target, organizational structure's resource and document control, training, equipment choice and differentiated control, risk management, quality assurance, verification test and preventative maintenance, mechanical discipline manage, defect management, change management, performance monitoring and corrective action, management review and Continual Improvement content.
Equipment choice content comprises: according to enterprise production and management plan, equipment control target, selects the concrete equipment list including appliance integrality management in.Sizing of equipment content comprises: according to equipment importance in a device, the harmfulness after equipment has an accident, on the influence degree of safety and environmental protection with affect the order of severity to product quality, carries out differentiated control to the concrete equipment that the said equipment is selected.Risk management contents comprises: the risk existed at each stage identification equipment of equipment life cycle management, and the corresponding influence factor of analysis and evaluation, consequence and possibility, classify and grading is carried out to risk, and timely management and control is carried out to the equipment Risk identified, ensure that it is in acceptable level.Inspection, test and preventative maintenance content comprise: at equipment operation and maintenance stage, formulate clear and definite inspection, test or preventative maintenance task to the equipment in specialized range, and go to perform task according to the time cycle of regulation.Mechanical discipline organize content comprises: the specific special management flow process taked particular device, relates to equipment lubrication management, equipment special maintenance, corrosion protection of equipment management etc.Equipment deficiency organize content comprises: the closed loop management flow process identify timely equipment deficiency, analyze, report, processed.Equipment changing organize content comprises: can by the management process of Correct Analysis, record in order to ensure equipment changing process.
Following flow process can certainly be adopted:
Step a, collect and store the complete basic data of all devices, assessment all devices current status data, formulate the strategy of the management of all devices, use, key element management and integrality, sort out the operating process of corresponding device according to relative strategy, formulate organization adjustment flow process, Responsibility of Staff flow process and staff training flow process according to relative strategy;
Step b, according to integrality and the running status of the All Policies assessment all devices of described step one, setting corresponding device integrity data, organizational structure data, service data and management assessment data; Then, after basic data complete to the corresponding device integrity data of setting, organizational structure data, service data and management assessment data and corresponding device being contrasted, every platform equipment is optimized.And then feed back in step one according to the optimum results of step 2, repeat step one until obtain optimal effectiveness.
Further, the basic data in above-mentioned steps a comprises equipment choice data, sizing of equipment data, risk data, inspection, test and preventative maintenance data, mechanical discipline management data, defect management data and change management data.
Equipment choice data comprise: according to production and management mode, equipment control target, formulate the flow process selecting relevant device.Sizing of equipment data comprise: according to equipment importance in a device, harmfulness after equipment has an accident, on the influence degree of safety and environmental protection with affect the order of severity to product quality, formulate relevant device prioritized data, according to relevant device prioritized data, classification is carried out to relevant device.Risk data comprises: the risk existed at each stage identification equipment of equipment life cycle management, and the influence factor of analysis and evaluation whose quilt corresponding, consequence and possibility, classify and grading is carried out to risk, and timely management and control is carried out to the equipment Risk identified, ensure that it is in acceptable level.Inspection, test and preventative maintenance data comprise: at equipment operation and maintenance stage, formulate clear and definite inspection, test or preventative maintenance operational data to the equipment in specialized range, and go to perform operational data according to the time cycle of regulation.Mechanical discipline management data comprises: the specific special management flow process taked particular device.Equipment deficiency management data comprises: the closed loop management flow process identify timely equipment deficiency, analyze, report, processed.Equipment changing management data comprises: can by the management process of Correct Analysis, record in order to ensure equipment changing process.
In order to further describe the present invention, below enumerating the example be specifically applied in enterprise by the present invention and being described.
As shown in Figure 1, it comprises the necessary management essentials of apparatus for establishing Integrity Management pattern, and the systems approach of facilities and equipments Integrity Management.
The necessary management essentials of described apparatus for establishing Integrity Management pattern, by policy and target, organizational structure, resource and document control, training, equipment choice and differentiated control, risk management, quality assurance, inspection, test and preventative maintenance, mechanical discipline manages, defect management, change management, performance monitoring and corrective action and management review and Continual Improvement form.Application system thought, follows PDCA (planning Plan-implements Do-and checks that Check-improves Act) Spiral Cycle, realizes the closed loop control process of each management essentials.
Equipment choice refers to the requirement of enterprise according to production and management mode, equipment control target or laws and regulations, formulates selection criterion, some equipment is included in Integrity Management system scope.
Sizing of equipment refers to that enterprise is according to equipment importance in a device, harmfulness after equipment has an accident, on the influence degree of safety and environmental protection with affect the order of severity to product quality, and the clear and definite sizing of equipment way formulated, differentiated control is taked to equipment, thus effectively do equipment control well, reasonable employment equipment repair fund.
Risk management refers to the risk its influence factor of analysis and evaluation, consequence and possibility that exist at each stage identification equipment of equipment life cycle management, classify and grading is carried out to risk, and timely management and control is carried out to the equipment Risk identified, guarantee that it is in acceptable level.
Inspection, test and preventative maintenance (Inspection, testing, andpreventivemaintenance is called for short ITPM) refer to, in equipment operation and maintenance stage enterprise, clear and definite inspection, test or preventative maintenance work program are formulated to the equipment in specialized range, and go to perform ITPM task according to the time cycle of regulation, to break away from correction maintenance, carry out Proactive maintenance, to guarantee the lasting integrality of equipment.
Mechanical discipline management refers to due to structure and fuction singularity, or the particular/special requirement of enterprise and traditional method, and the special management taked some equipment is movable.
The closed loop management activity that equipment deficiency management refers to that enterprise identifies timely to equipment deficiency, analyzes, reports, processes.
Equipment changing management refers to for guaranteeing that equipment changing process can by Correct Analysis, the management activity recording and notify influenced related personnel.
Present situation in equipment management assessment refers to according to appliance integrality management system, assessment equipment Management in Enterprise present situation, find out weak management essentials and relevant supervisory routine, working specification and integrity techniques implementation method, thus indicate emphasis direction for follow-up work.
Sort out enterprise practical equipment control activity, the working specification of combing various kinds of equipment management activity and the working specification of formulation needs to classify according to professional equipments such as enterprise's rotating machinery, static equipment, electrical equipment, instrumentations, according to corporate device administrative authority, level of factory equipment control unit, joint production plant maintenance and operating post etc., management essentials according to appliance integrality management system are carried out, and the working specification of establishment should realize task standardization, procedure, list.
The systems approach of facilities and equipments Integrity Management, comprise and carry out equipment Management in Enterprise As-Is Assessment according to the said equipment Integrity Management system specification, business equipment Integrity Management handbook is formulated according to the assessment of aforementioned device management status, key element supervisory routine and integrity techniques implementing method, enterprise practical equipment control activity is sorted out according to the complete management essentials of aforementioned device, the working specification that the working specification of combing various kinds of equipment management activity and formulation need, organization adjustment, Responsibility of Staff is determined and staff training, the operation of business equipment Integrity Management system and management review, business equipment Integrity Management System Documents, organizational structure, the improvement of operating mechanism and management review method.
Further, according to the said equipment Integrity Management system specification, carry out equipment Management in Enterprise As-Is Assessment, find out weak management essentials and relevant supervisory routine, working specification and integrity techniques implementation method, thus indicate emphasis direction for follow-up work.
Business equipment Integrity Management handbook, key element supervisory routine and integrity techniques implementing method is formulated according to the assessment of aforementioned device management status.
According to aforementioned device Integrity Management key element, sort out enterprise practical equipment control activity, the working specification of combing various kinds of equipment management activity and the working specification of formulation needs, can according to professional equipment classification such as enterprise's rotating machinery, static equipment, electrical equipment, instrumentations, according to corporate device administrative authority, level of factory equipment control unit, joint production plant maintenance and operating post etc., management essentials according to appliance integrality management system are carried out, and the working specification of establishment should realize task standardization, procedure, list.
Carry out organization adjustment, Responsibility of Staff determines and staff training.Then issue operation and the management review of enterprise's integrality system is carried out.
Carry out the improvement of enterprise's integrality System Documents, organizational structure, operating mechanism and management review method, comprise the improvement of appliance integrality management system key element, the modification and perfection of equipment Management in Enterprise As-Is Assessment method, the modification and perfection of the System Documents such as business equipment Integrity Management handbook, supervisory routine, working specification and integrity techniques implementation method, the adjustment of organizational structure, Responsibility of Staff and staff training, the modification and perfection of system running mode, performance appraisal way and management review method etc.
After foregoing improves, enter the next one circulation of system, thus realize PDCA circulation and the Continual Improvement of self of business equipment Integrity Management system.
Certainly; more than illustrate and be only preferred embodiment of the present invention; the present invention is not limited to enumerate above-described embodiment; should be noted that; any those of ordinary skill in the art are under the instruction of this instructions; made all equivalently to substitute, obvious form of distortion, within the essential scope all dropping on this instructions, protection of the present invention ought to be subject to.
Claims (9)
1., for an architecture method for oil-refining chemical business equipment Integrity Management, it comprises the following steps:
All basic datas of A, the management of collection current device, the device management method of assessment present enterprise, relate to organizational structure and equipment control network, work flow and program, equipment rules and regulations and administrative provisions, working specification, emergency preplan, equipment risk evaluation method, equipment operating maintenance and service technique, relevant equipment inspection test and failure logging, equipment control laws and regulations etc., find out the deficiency of current device management method;
B, foundation As-Is Assessment, for the deficiency of current device management method, formulate business equipment Integrity Management method, formulate corresponding administrative manual, supervisory routine and integrity techniques implementing method, establish the theory of systematization and risk management;
C, according to appliance integrality management method, sort out enterprise practical equipment control activity, combing also formulates corresponding equipment control flow process and operation file, adjusts corresponding organizational structure and Responsibility of Staff, training related personnel;
D, implement in full appliance integrality method, and all basic datas of collecting device Integrity Management, assessment apparatus Integrity Management method, finds out the deficiency of appliance integrality management method;
E, improvement and optimized device Integrity Management method, relate to improvement and the optimization of System Documents, organizational structure, operating mechanism and management review method, realize Spiral Cycle and the Continual Improvement of appliance integrality management method.
2. architecture method according to claim 1, it is characterized in that, the appliance integrality management method in above-mentioned steps B comprises policy and target, organizational structure's resource and document control, training, equipment choice and differentiated control, risk management, quality assurance, verification test and preventative maintenance, mechanical discipline manage, defect management, change management, performance monitoring and corrective action, management review and Continual Improvement content.
3. architecture method according to claim 2, is characterized in that, the said equipment chosen content comprises: according to enterprise production and management plan, equipment control target, selects the concrete equipment list including appliance integrality management in.
4. architecture method according to claim 2, it is characterized in that, the said equipment classification contents comprises: according to equipment importance in a device, harmfulness after equipment has an accident, on the influence degree of safety and environmental protection with affect the order of severity to product quality, differentiated control is carried out to the concrete equipment that the said equipment is selected.
5. architecture method according to claim 2, it is characterized in that, above-mentioned risk management contents comprises: the risk existed at each stage identification equipment of equipment life cycle management, and the corresponding influence factor of analysis and evaluation, consequence and possibility, classify and grading is carried out to risk, and timely management and control is carried out to the equipment Risk identified, ensure that it is in acceptable level.
6. architecture method according to claim 2, it is characterized in that, above-mentioned inspection, test and preventative maintenance content comprise: at equipment operation and maintenance stage, clear and definite inspection, test or preventative maintenance task are formulated to the equipment in specialized range, and goes to perform task according to the time cycle of regulation.
7. architecture method according to claim 2, is characterized in that, the said equipment specialized management content comprises: the specific special management flow process taked particular device, relates to equipment lubrication management, equipment special maintenance, corrosion protection of equipment management etc.
8. architecture method according to claim 2, is characterized in that, the said equipment defect management content comprises: the closed loop management flow process identify timely equipment deficiency, analyze, report, processed.
9. application process according to claim 2, is characterized in that, the said equipment change management content comprises: can by the management process of Correct Analysis, record in order to ensure equipment changing process.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106168776A (en) * | 2016-06-17 | 2016-11-30 | 武汉龙净环保工程有限公司 | Smoke-gas wet desulfurization is ultra-clean is discharged from off control method and system |
| CN109389266A (en) * | 2017-08-09 | 2019-02-26 | 中国石油化工股份有限公司 | The appraisal procedure of oil refining enterprise's appliance integrality performance management |
| CN109389263A (en) * | 2017-08-09 | 2019-02-26 | 中国石油化工股份有限公司 | Refinery device cycle of operation appraisal procedure based on risk |
| CN109670663A (en) * | 2017-10-17 | 2019-04-23 | 中国石油化工股份有限公司 | Petrochemical plant corrosion protection integrated technique method |
-
2015
- 2015-12-29 CN CN201511005918.6A patent/CN105512831A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106168776A (en) * | 2016-06-17 | 2016-11-30 | 武汉龙净环保工程有限公司 | Smoke-gas wet desulfurization is ultra-clean is discharged from off control method and system |
| CN106168776B (en) * | 2016-06-17 | 2018-09-11 | 武汉龙净环保工程有限公司 | Smoke-gas wet desulfurization is ultra-clean to be discharged from start-up and shut-down control method and system |
| CN109389266A (en) * | 2017-08-09 | 2019-02-26 | 中国石油化工股份有限公司 | The appraisal procedure of oil refining enterprise's appliance integrality performance management |
| CN109389263A (en) * | 2017-08-09 | 2019-02-26 | 中国石油化工股份有限公司 | Refinery device cycle of operation appraisal procedure based on risk |
| CN109389263B (en) * | 2017-08-09 | 2022-09-06 | 中国石油化工股份有限公司 | Risk-based refinery device operation period evaluation method |
| CN109670663A (en) * | 2017-10-17 | 2019-04-23 | 中国石油化工股份有限公司 | Petrochemical plant corrosion protection integrated technique method |
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