A kind of continuous flow of slurry weight concentration measurement apparatus of small-sized Weighing type
Technical field
The present invention relates to the real-time fields of measurement that industrial material starches stream concentration, particularly a kind of continuous ore pulp of small-sized Weighing type
Flow weight concentration measurement apparatus.
Background technology
Mine filling system, the floating system of ore dressing plant mill, chemical plant paste system, Building Materials Factory's paste system in metallurgy, make
Paper plant's black liquor system, sewage disposal system, so that in modern 3D material spray manufacture systems, thing pulp flow concentration is process industry reality
When the core parameter that controls.In slurries, thing pulp flow concentration is typically measured with weight concentration, substantially reflects flow work
Industry handles the amount and matter of material, therefore its accurate measurement and real-time stabilization control are high-quality technological process industry, high yield, low disappeared
One of basis of consumption.There is color sorting factory section time ore dressing tin metal as certain is large-scale(5 ~ 60,000 yuan/ton)The rate of recovery reduces by 5 ~ 6%, then
Lose huge, these are all limited precious resources.In many factors, it is major reason that key process parameter, which lacks monitoring in real time,
One of.
So that floating system is ground by nonferrous mineral dressing factory as an example, pulp density is measured generally by radioisotope densimeter, electricity
Magnetic flowmeter measures mineral slurry flux, calculates into slurry weight concentration, to approach the expensive of introduction(More than million yuan)
The measured value of ultrasonic wave Particle Size Analyzer or laser particle size analyzer.Even if so, set of device still needs to more than 10 ten thousand yuan of investments.Choosing
Ore deposit factory will realize the productive target of metal casting yield and Reasonable Grade, at least also want 5 ~ 6 sets of concentrations above measurement apparatus.Grind flotation
Factory typically since being fed ore grinding, in follow-up each operation adding medicine point, all adds foaming agent, therefore makes to exist in ore pulp unstable
Bubbles volume, and bubble brings larger error to radioisotope densimeter, or even is difficult with.In addition, the same position of radioactivity
The penetrate source control and protection of plain densitometer are to select factory and mine filling system problem, although during regular job, by protection specification only
It is noted that should not be for a long time close to penetrating source, its radioactivity is in safe range to body effect, but China much selects factory, ore deposit
Mountain filling lack instrument maintenance management personnel, to radioisotope densimeter grasp be not easy so that operating personnel's body by
Injury, substitutes radioisotope densimeter to be a kind of development trend with on-radiation instrument.
Necessary wear-resistant, the anticorrosive, anti-clogging of the automatic measuring instrument of ore pulp weight concentration, due to mineral ore grade ripple of digging up mine
Dynamic, dry mine density can also fluctuate, and influence the measurement accuracy of ore pulp weight concentration.And radioisotope densimeter does not possess reality
When school look into the function of dry mine variable density.Early stage is used for the U-shaped flow export overflow-type differential pressure densimeter of ore pulp weight concentration measurement,
Although its bottommost has unimpeded mouth, it is difficult to block clearing, maintenance is big, in practice it has proved that is unable to normal use.Common steel tube and valve
Also it is difficult to long-term anti-ore pulp abrasion, ore pulp pipe and ore pulp valve are all the ceramic lined or abrasive rubber with abrasion-proof corrosion-proof at present,
But the grit in ore pulp opened in ceramic lined valve, when close during, in hard-hard extruding, easily cause ceramics
The workload for changing lining is arrheaed in lining fragmentation, increase.If ceramic lined valve need not be often closed in ore pulp flows in real time
Door can measure ore pulp weight concentration, when disabling with asking water to rinse, then can largely improve the survey of ore pulp weight concentration
Measure wear-resistant, anticorrosive, anti-clogging the ability of device.
Ultrasonic wave diver requires that pulp granularity distribution is relatively stable, to determine that the corresponding of doppler principle reflection is closed
System, size distribution is change in actual motion, and more metal ingredients and physical property are also continually changing, if in ore pulp
Also bubble, then it is more difficult to reflect this predetermined corresponding relation.And it is difficult to examine its accuracy in actual motion.
A kind of method also generally used both at home and abroad is down to weigh to measure pulp density determining volume premise.It is this
Method is with the characteristics of intermittence measures, it is necessary to which the volume of container is bigger under technique continuous flow, and factory building operating space has
Limit, even it is impermissible for using large-volume receptacle sometimes.If constantly changing container in measurement process, each container also only needs several
Minute will spill-over, it is big to pass in and out the open and close frequency of valve, easily grinds away, and if container without wear-resisting, corrosion resistant lubricous liner and suitable
Physical dimension be just difficult to clear ore pulp.Therefore ore pulp weight concentration is measured wear-resisting, corrosion resistant and be easy to ore discharge and miniaturization,
The problem of being urgent need to resolve.
Similar above-mentioned/gap the sample mode of volume method of weighing, at present also a kind of measuring method:Cylinder is from flow of slurry
Middle pumping sample(To avoid bulky grain from entering sampling blockage, blade sampling head is used in flow of slurry), ore pulp flows through sample
Dispatch tube, filter screen are starched into the container of orthobaric volume, after scale is complete, slurries will return main technological process, and container will clean, screen cloth
Coarse granule will have respective handling measure.Although can also run, measuring system link is more, and maintenance workload is big, the upper and lower secondary time
Interval wants more than 10 minutes, can not actually realize on-line real-time measuremen very well, if slurry dispatch tube is longer, the time is longer, in real time
Poor performance, cause institute poor with addition of pharmaceutical quantities while property, and frequent, the easy jam of valve, pipeline is sampled for ore pulp.
Therefore many process industries requirements have it is a kind of can really in real time, the on-radiation of on-line continuous measurement slurry concentration it is small
Type detection means, the device adapt to ore pulp abrasion, block, corrode and can be vented bubble.
The content of the invention
The technical problems to be solved by the invention are that a kind of on-radiation is small-sized to weigh in view of the shortcomings of the prior art, providing
The continuous flow of slurry weight concentration measurement apparatus of formula.
In order to solve the above technical problems, the technical solution adopted in the present invention is:A kind of continuous flow of slurry of small-sized Weighing type
Weight concentration measurement apparatus, including the breeches pipe that the inner surface that is vertically arranged is wear-resisting;Top that the breeches pipe one tiltedly props up with can be from overflowing
Stream slime dam suction ore pulp and the siphon component connection that water can be rinsed to the breeches pipe when the measurement apparatus stops and measured;
The breeches pipe bottom is provided with pulp-expelling valve;One end of the non-jag of breeches pipe passes through weighing system, and the weighing system can claim
Measure the breeches pipe and its interior ore pulp total fluid weight G;The breeches pipe internal diameter is 40~50mm.
The siphon component includes:Down-comer and bottom abrasion resistant regulating valve;The tedge connected with the down-comer top,
The relatively low one end of the tedge is stretched into the overflow pulp pond, and the overflow liquid fluctuating in the overflow pulp pond is highly institute
Less than the 1% of down-comer height is stated, enters to starch flow with stable;The water inlet pipe connected with the down-comer, tedge, the water inlet pipe
Top is provided with enclosed switch water valve.
The breeches pipe cross-sectional area is 1.5 times of the down-comer cross-sectional area, is better protected from breeches pipe blocking.
The down-comer and the water inlet pipe junction to the discrepancy in elevation of overflow pulp pond liquid level be h, the overflow ore deposit
Stock tank liquid level to the discrepancy in elevation of the down-comer bottom be H, and H > h+500, h < 200mm;H and h unit is mm.According to reality
Border situation size adjustable is whole, and it is effective to be further ensured that siphon is stablized.
The down-comer is the container for being lined with smooth abrasion-proof ceramics, or is HDPE modeling pipes.Using being lined with smooth abrasion-proof
Ceramics container it is wear-resistant, using HDPE mould manage, it is anti abrasive simultaneously, moreover it is possible to mitigate the weight of measurement apparatus.
The laser liquid level gauge for being used for determining mineral syrup liquid height in breeches pipe is provided with above the breeches pipe;It is the liquid level gauge, resistance to
Mill regulating valve, pulp-expelling valve, water valve electrically connect with processor, and the processor calculates flow of slurry weight concentration R according to following formula:
R={ d0× (d-1)/[d × (d0- 1)] } × 100%;
Wherein, ore pulp unit intensity d=(G-G0)/(g×VL);G0The gross weight of pulp-expelling valve for breeches pipe and thereon;VLFor
Volume when positioning slurry is high;G is acceleration of gravity;d0For the unit intensity of dry mine;The positioning slurry height is grout absorption with going out
Slurry amount is equal.Realize automatic measurement.
The weighing system includes pressure type weighing sensor;The pressure type weighing sensor is fixed on center and is provided with pore
On stand;The center of gravity of the breeches pipe is located in the pore, and the breeches pipe fastens anti-sway and presses against scale by flange sleeve 4
On platform 5.The center of gravity of breeches pipe is located at pore, further improves weighing precision.
The breeches pipe is the container for being lined with smooth abrasion-proof ceramics, or the breeches pipe is HDPE modeling pipes.Using being lined with
Smooth abrasion-proof ceramics container it is wear-resistant, using HDPE mould manage, it is anti abrasive simultaneously, moreover it is possible to mitigate the weight of measurement apparatus.
Angle between the branch pipe of breeches pipe upper end two is 30 °~45 °, ensures that flow of slurry is clear and coherent smooth.
The breeches pipe is the stainless steel tube or HDPE Wear-resistant plastic pipes for being lined with ceramic layer;HDPE modeling pipes can mitigate tubulose appearance
The volume of device.
Flow-type apparatus for measuring concentration surveys concentration to be influenceed by three factors, i.e., by pressure type weighing device capacity, swashs
Light or ultrasound starch level measuring arrangement capacity and enter slurry stream and information delay caused by V shape container capacity difference, due to the present invention's
Processor calculating speed in seconds, far above check weighing and enters slurry fluctuation liquid level reflecting time, the time of calculated weight concentration all fills
Divide the requirement for meeting nyquist sampling law, the aliasing of front and rear sample information can be overcome.From the angle of probability statistics, measure essence
In the case of degree 8, the data of its sample rate, it can be enough to represent continuous dynamic pulp density.In the given weight continuously flowed
Under concentration, total slurry amount Instantaneous Control is carried out to concentration difference, then information overlap does not hinder yet.After position reflecting time is starched in actual measurement, make
Swift check weighing signal is synchronous, obtains actual concentrations.Capacity lag is starched for entering, design declines bore and only compares breeches pipe
Small 1 grade, the latter's volume is the former 1.5 times, pulp level only 0.4m or so in breeches pipe, in terms of sampling flow velocity lowest limit 0.5m/s,
Only 1.5s time lags, for continuous process, it can be neglected.Compared with prior art, continuous the non-of flow of slurry of present invention solution is put
Penetrating property measurement of concetration problem.It is a kind of integrated innovation for adapting to bad working environments, in continuous flow of slurry, Weighing type measurement concentration is
It is pioneering.The present invention weighed with the small-sized continuous stream mode of tubular type, weigh it is directly perceived, concise, be easy to check dry mine density, avoid radiation
Property influence and Weighing type clearance measurement, the big, technique that takes up space be difficult to configure and struggle against greatly be difficult to it is high from ore deposit, valve break-make frequency is cleared
Flimsy shortcoming, ore pulp blocking is substantially avoided, valve can be long-term use of, not easy to wear and damage, realizes stable measurement;
Due to without radio isotope, selecting the full packages of instrument installation site and air bubble problem in factory to consider, bubble also can be at this
Escaped on the liquid level of invention breeches pipe, different work post personnel can trust maintenance, safeguard whether be not required to take into account nearby has radioactivity;Survey
Equipment miniaturization is measured, is taken up space few, technological process apparatus connection is more convenient;It is easy to find dry mine variable density, is also easy to periodically
Check on the spot;The undulating value of overflow pulp pond liquid level is less than the 1% of siphon down-comer height, so as to stabilize into slurry stream
Amount, ensure that breeches pipe pulp density and weigh/monodrome of volume ratio is corresponding;Rainbow is kept by enclosed switch valve abrasion resistant regulating valve
Sealing is inhaled, clear water, which rushes Xian's enclosed switch valve and coordinated, during deactivation cut-offs, auto-flushing when realizing automatic siphon and disabling.
Brief description of the drawings
Fig. 1 is one embodiment of the invention structural representation.
Embodiment
The present invention to it is enterprising, under go out the continuous ore pulp that flows and carry out measurement of concetration.Screw classifying after ore grinding of ore
The supernatant run-off of machine or hydrocyclone samples, and can also be used from other similar slurry class process pools.Ore pulp is from up to
Under flow in series through measurement pipe, therefore measurement apparatus needs the about 1.5m natural discrepancy in elevation, and this is readily satisfied in ore dressing plant.To small-sized
Container tank carries out dynamic weighing and slurry face position high measurement, suitable into and out of slurry amount under being basically unchanged in dry mine density, tank entoplasm
When face position is high constant, weighed(Remove tank weight)With corresponding tank entoplasm volume(By accordingly measuring slurry face position height)The ratio between just
It is pulp density, utilizes following formula(2)Try to achieve pulp density.
Pulp density and weight concentration are calculated as follows:
Ore pulp unit intensity d=(G-G0)/(g×VL)(1)
Wherein G is total weighing capacity, G0For small containers tank and the weight of attachment, VLFor volume of positioning slurry when high;G attaches most importance to
Power acceleration;
Ore pulp weight concentration R=【(G-G0- GL water)/(G-G0)】×100% ={ d0× (d-1)/[d × (d0-
1)] } × 100%,(2)
Wherein d0For dry mine unit intensity, 1 is normal temperature water density, GL waterFor positioning slurry Gao Shishui weight;
In certain dry mine density d0Under, the ratio between the tank entoplasm dynamic net weight volume of slurry reflected high with slurry position and g, reflection slurry is close
Degree(1), according to above formula(2)Ore pulp weight concentration is calculated to obtain, thus regulates and controls cyclone classification, screw classifying or other regulation devices, can
Enter to starch weight concentration change with stable.
As shown in figure 1, one embodiment of the invention includes the wear-resisting small-bore breeches pipe of inner surface being vertically arranged and breeches pipe is vertical
Laser liquid-level measurement device in topmast;The top of the oblique branch 2 of the breeches pipe one connects steady and continuous and enters to starch flow siphon component bottom
Grout outlet 15 after abrasion resistant regulating valve, the breeches pipe 1 one tiltedly branch 2 top by abrasion resistant regulating valve 10 with can be from overflow pulp pond 14
Suction ore pulp and the siphon pipe connection that water can be poured to the breeches pipe 1 when the measurement apparatus stops and measured;The breeches pipe 1
Bottom is provided with pulp-expelling valve 6;One end of the 1 non-jag of breeches pipe passes through weighing system, and the weighing system can weigh it is described
It is synchronous that breeches pipe 1 and its interior ore pulp total fluid weight G and liquid level gauge survey pulp volume in breeches pipe, is connected by high-speed data processor
Continuous measure pulp density.
The siphon pipe of the present invention includes the abrasion resistant regulating valve 10 of down-comer 9 and its bottom, connected with the top of down-comer 9
Tedge 13, the relatively low one end of the tedge 13 is stretched into the overflow pulp pond 14;And the liquid in the overflow pulp pond 14
Face fluctuation height is less than the 1% of the height of down-comer 9;And the water inlet pipe 12 connected with the down-comer 9, tedge 13,
The top of water inlet pipe 12 is provided with enclosed switch water valve 8;The area of section of breeches pipe 1 is 1.5 times of the area of section of down-comer 9;
The internal diameter of breeches pipe 1 is 40mm.
Down-comer 9 is h with the junction of water inlet pipe 12 to the discrepancy in elevation of the liquid level of overflow pulp pond 14, the liquid of overflow pulp pond 14
The discrepancy in elevation of face to the bottom of down-comer 9 is H, and H > h+500, h < 200mm;H and h unit is mm, according to actual feelings
Condition size adjustable is whole.
Down-comer 9 is the container for being lined with smooth abrasion-proof ceramics, or is HDPE Wear-resistant plastic pipes;The top of breeches pipe 1 is provided with
For determining the liquid level gauge 7 of mineral syrup liquid height in breeches pipe 1;The liquid level gauge 7, abrasion resistant regulating valve 10, pulp-expelling valve 6, water valve 8 are equal
Electrically connected with processor 11;The processor 11 calculates flow of slurry weight concentration R according to following formula:
R={ d0× (d-1)/[d × (d0- 1)] } × 100%;
Wherein, ore pulp unit intensity d=(G-G0)/(g×VL);G0The gross weight of pulp-expelling valve 6 for breeches pipe 1 and thereon;VL
For volume of positioning slurry when high;G is acceleration of gravity;d0For the unit intensity of dry mine;It is described positioning slurry height be grout absorption and
Slurry-outlet quantity is equal.
The weighing system of the present invention includes pressure type weighing sensor 3;The pressure type weighing sensor 3 is fixed on center and is provided with
On the weighing platform 5 of pore;The center of gravity of the breeches pipe 1 is located at the pore, and the breeches pipe 1 is anti-sway and equal by flange sleeve 4
It is pressed on weighing platform 5.
Breeches pipe 1 is the container for being lined with smooth abrasion-proof ceramics, or is HDPE Wear-resistant plastic pipes;Between the branch pipe of 1 upper end of breeches pipe two
Angle be 30 °~45 °
Apparatus of the present invention course of work is as follows:When initial, valve 6,8,10 is closed, when valve 10 and valve 6 are progressively opened, due to valve
Have more than 2 times fluid column gravity falls on 10, vacuuming force is high, and siphon starts, and enters breeches pipe 1 through down-comer 9 and valve 10, slurry position by
Step rise, during to predetermined fluid level, is progressively opened, and valve 10 continues out greatly, up to mineral syrup liquid is at the predetermined fluid level of breeches pipe, valve 6
Aperture is kept, at this moment 3 measured weight information of container weighing system and laser liquid level gauge are surveyed liquid level information and adopted through processor data
Collection, processing, calculate, display, you can display pulp density and ore pulp weight concentration value.When device disables, valve 8 automatically opens up,
Clear water is flowed into down-comer, after timing eluant container, valve 10 is closed, valve 8, valve 6 is closed after down-comer product full water.
The present apparatus always needs the 1.5m discrepancy in elevation, overflow pulp pond slurry face fluctuation < 8mm.
The inlet diameter of valve 6 is identical with breeches pipe diameter.
Due to being sample streams, flow velocity is again small, and present invention employs the steel of wear-resistant ceramic of lining or high density HDPE high density
Plastic tube and wear-resistant ceramic regulating valve, it is wear-resistant, corrode, determined in operating mode continuously flows, valve seldom switchs, and does not block.
There is automatic clear water switch valve on automatic syphon, measurement is cleaned in pipe automatically when disabling, long-term to maintain good operation.
Laser or boundling ultrasonic liquid level meter can determine breeches pipe center entoplasm position, and measurement accuracy is up to 1 ~ 2 ㎜, its response time
It is container the ratio of width to height with design, relevant with the slurry position stability for entering slurry impact.Because the ore pulp after factory's ore grinding is selected to be classified, either
All it is liquid level overflow pulp after screw classifying or cyclone classification, entering slurry mode using siphon can steady concentration measurement apparatus
Grout absorption.The gross weight of weight-measuring device measure claims system conciser, more may be used with ballast formula weighing system in hundred kilograms than hanging
Lean on.But ballast weighing platform center needs perforate so as to bottom valve heel row ore pulp.