A kind of manufacture method of fuel-gasifying cooking device
Technical field
It is more particularly to a kind of to be fired using fuel oil for fuel the present invention relates to a kind of manufacture method of ignition of the boiler device
The manufacture method of the igniter of burning.
Background technology
At present frequently with oil gun burner on the Thermal generation unit in thermal power plant, and there is combustion for oil gun burner
The problem of oil stream amount adjustable range is small.In order to increase the adjustable range of burner fuel flow, many new combustions are developed
Burner technology.
The Chinese patent application of Application No. 200610042595.2 discloses a kind of burner for including gasification of fuel oil body,
The powder metallurgical body of micropore is provided with the fuel flow path of gasification body (the fuel-gasifying cooking device corresponded in the present invention),
This can make fuel oil be refined as mist of oil after by powder metallurgical body;When the pressure very little of fuel oil is conveyed, due to micro-
The capillarity of the powder metallurgical body in hole, fuel oil can also pass through powder metallurgical body and form mist of oil, due to being with infiltration
With capillary action transport fuel oil, therefore fuel flow has larger adjustable range, but the gasification body is provided in interior preheating ring
Between outer preheating ring, preheated by the two preheating rings, this preheating method has both sides deficiency:When preheating
For efficiency than relatively low, the substantial amounts of heat of preheating ring is not used for heating and gasifying body, but from preheating ring and gasification body non-planar contact surfaces
It is lost in, this make it that the temperature required time that gasification body reaches 300-400 DEG C is longer, disclosed in document when black furnace starts,
Need the temperature that can just make gasification body reach 300-400 DEG C required for 15 minutes;Second, machining accuracy and installation essence to preheating ring
Degree requirement is very high, adds assembly cost.
The content of the invention
For the problem of pre- thermal efficiency is low, assembly cost is high existing for existing fuel-gasifying cooking device, the present invention provides
A kind of manufacture method of fuel-gasifying cooking device.
Main idea is that preheating body is arranged in the powder metallurgical body in fuel-gasifying cooking device so that pre-
Hot body lifts the efficiency of heating surface of fuel-gasifying cooking device, while reduces assembly cost.
Technical scheme is as follows:
The inner cylinder set in fuel-gasifying cooking device, including outer barrel and outer barrel, the internal diameter of outer barrel is more than the outside diameter of inner cylinder, interior
Cylinder is parallel with the axis of outer barrel or overlaps, and is the powder metallurgical body of sintering, the powder of the sintering between the inner cylinder and outer barrel
There is hole between the metallurgical powder particle of metallurgical body, preheating body, the preheating are provided with the powder metallurgical body of the sintering
Body preheats body for Electric heating and is connected with fuel-gasifying cooking device external power supply.
The fuel-gasifying cooking device along axis one end for oil, gas upstream end, the other end for oil, gas outlet side, inner cylinder
Wall closes on oily, gas outlet side the preformed hole being provided with for dredging flow, and the preformed hole penetrates inner cylinder barrel.
Groove is provided with the inner surface of the outer barrel and the outer surface of inner cylinder.
The inner cylinder, outer barrel and powder metallurgical body are homogeneous material.
The material of the inner cylinder, outer barrel and powder metallurgical body is stainless steel.
A kind of manufacture method of the fuel-gasifying cooking device, includes the following steps:
Prepare inner cylinder and outer barrel, inner cylinder outside diameter is less than outer barrel internal diameter, and outer barrel is longer than equal to inner cylinder;
A0, clean the inner surface of outer barrel and the outer surface of inner cylinder;
A1, process preformed hole on outer barrel and inner cylinder;
A2, process groove on the inner surface of outer barrel and the outer surface of inner cylinder;
A, inner cylinder is inserted into outer barrel, make inner cylinder parallel with the axis of inner cylinder or overlap;
B, the relevant position being arranged at preheating body between outer barrel and inner cylinder;
C, the position of preset clearance is being needed to fill the obturator with corresponding preset clearance shape;
D, metallurgical powder is filled into the gap between outer barrel and inner cylinder, makes that there is hole between metallurgical powder particle;
E, the metallurgical powder between outer barrel and inner cylinder is sintered.
Technique effect:
The present invention can will preheat the exhausted of body since preheating body is arranged in the powder metallurgical body in fuel-gasifying cooking device
Most of heat all passes to powder metallurgical body, and few partial heat wastes, therefore the efficiency of heating surface for preheating body is high, of the invention
Fuel-gasifying cooking device can make fuel-gasifying cooking device reach 300-400 DEG C within a very short time in the case of black furnace startup.
Further, since to setting position of the preheating body in powder metallurgical body without very strict requirements, therefore assemble
It is of low cost.
The preformed hole that sets for dredging flow is closed on oily, gas outlet side in inner tube wall so that is passed through from inner cylinder
Air-flow can be flow to from the preformed hole before powder metallurgical body is located at the oil of fuel-gasifying cooking device, gas outlet side, that is, is flow to
Powder metallurgical body front end, oil are discharged from there.This aspect allow from powder metallurgical body discharge oil immediately with air into
Row mixing, beneficial to oily fully burning;On the other hand, the air-flow for flowing to this one end of powder metallurgical body forms negative pressure at this, profit
Powder metallurgical body is penetrated in the oil positioned at the powder metallurgical body other end.
The groove processed on the inner surface of outer barrel and the outer surface of inner cylinder increases inner cylinder, outer barrel and powder metallurgical body
Contact area, make the combination of three more firm.
The material of inner cylinder, outer barrel and powder metallurgical body is all stainless steel so that three is more easy to be combined together, the combustion of formation
Oil gasification burner is firmer.
Brief description of the drawings
Fig. 1 is fuel-gasifying cooking device cross section view of the present invention.
Mark lists as follows in figure:1st, inner cylinder;2nd, outer barrel;3rd, body is preheated;4th, powder metallurgical body;5th, preformed hole.
Embodiment
1 pair of technical scheme is described in detail below in conjunction with the accompanying drawings.
It can be seen from figure 1 that fuel-gasifying cooking device includes inner cylinder 1 and surrounds the outer barrel 2 that inner cylinder 1 is set, the axis of inner cylinder 1
Or coincidence parallel with the axis of outer barrel 2.It is the powder metallurgical body 4 of sintering, the powder metallurgical body 4 of sintering between inner cylinder 1 and outer barrel 2
Metallurgical powder particle between there is hole, i.e., ensure that there is hole between powder particle after sintering.Set in powder metallurgical body 4
There is preheating body 3, the quantity of preheating body 3 can be multiple.Preheat body 3 for Electric heating preheat body and with fuel-gasifying cooking device
External power supply connects.Start to heat up under the function of current after preheating body 3 and being powered, and then heat tight with preheating body 3
The tactile powder metallurgical body 4 of contiguity.It is the good conductor of heat since powder metallurgical body 4 is also metal material, therefore powder metallurgical body 4
Integrally heated.Since preheating body 3 is arranged in the powder metallurgical body 4 in fuel-gasifying cooking device, preheating body 3 produces exhausted big
Partial heat all passes to powder metallurgical body 4, and few partial heat wastes, therefore the efficiency of heating surface for preheating body 3 is high.
Fuel-gasifying cooking device is oil, gas upstream end along axis one end, is in Fig. 1 fuel-gasifying cooking device left-hand end,
Oil (generally light diesel) enters fuel-gasifying cooking device in this 4 part of one end powder metallurgical body, the air of flowing from this
End 1 centre of inner cylinder enters fuel-gasifying cooking device, also has one air-flow to enter from the outside of this one end outer barrel 2;Fuel vapor
Change burner right-hand end as oil, gas outlet side, be in Fig. 1 fuel-gasifying cooking device right-hand end, from left side oil, gas upstream end into
The oily gentle corresponding site in this one end entered is discharged.Close on oily, gas outlet side and be provided with for dredging gas in 1 barrel of inner cylinder
The preformed hole 5 of stream, preformed hole 5 penetrate the setting of inner cylinder barrel.The effect of preformed hole 5 is the air-flow by part by inner cylinder center
Be directed to the oily outlet side of powder metallurgical body 4, this aspect allow from the oil of powder metallurgical body discharge immediately with air into
Row mixing, beneficial to oily fully burning;On the other hand, the air-flow for flowing to 4 this one end of powder metallurgical body forms negative pressure at this, profit
Powder metallurgical body 4 is penetrated in the oil for entering fuel-gasifying cooking device from the powder metallurgical body other end.
Do not represent in Fig. 1, in the specific implementation, ditch is provided with the inner surface of outer barrel 2 and the outer surface of inner cylinder 1
Groove, this configuration increases the contact area of inner cylinder, outer barrel and powder metallurgical body, makes the combination of three more firm.
In the present embodiment, inner cylinder 1, outer barrel 2 and powder metallurgical body 4 are identical material --- stainless steel.Inner cylinder 1, outer barrel 2
And the material of powder metallurgical body 4 be all stainless steel so that three is more easy to be combined together, the fuel-gasifying cooking device of formation is more
It is firm.
The course of work of the fuel-gasifying cooking device of the present invention is as follows:
Preheating body 3 is powered, and heating powder metallurgy body 4 reaches 300-400 DEG C.By light diesel from heating powder metallurgy body 4
Oily upstream end introduce powder metallurgical body 4, light diesel is having been divided into small oil droplet after powder metallurgical body 4, light
Under the pressure and capillarity of matter diesel oil, light diesel mist of oil is discharged from the oily outlet side of powder metallurgical body 4.Inner cylinder 1 at this time
There is air-flow at center by the way that direction is oil, the gas upstream end to oil, gas outlet side from fuel-gasifying cooking device.The one of the air-flow
Part reaches the oily outlet side of powder metallurgical body 4 by preformed hole 5, and air-flow and light diesel mist of oil are fully mixed from powder herein
Close, be conducive to the abundant burning of diesel oil.At this time, light diesel mist of oil is issued to burning point quilt in the high temperature action of powder metallurgical body 4
Ignite and produce flame, flame sprays forward in company with air-flow in the case where being driven by the air-flow of fuel-gasifying cooking device.
The production method of the fuel-gasifying cooking device of the present invention is as follows:
A0, clean the inner surface of outer barrel 2 and the outer surface of inner cylinder 1, removes the impurity on described two surfaces.
A1, process preformed hole on outer barrel 2 and inner cylinder 1, these preformed holes are used for the assembling of fuel-gasifying cooking device and dredge
Turned on the air-flow of fuel-gasifying cooking device.
A2, process some grooves, such as multiple annular ditch groove on the inner surface of outer barrel 2 and the outer surface of inner cylinder 1.
A, outer barrel 2 is surrounded inner cylinder 1 to set, makes outer barrel 2 parallel with the axis of inner cylinder 1 or overlap.Make under normal circumstances
Outer barrel 2 is overlapped with the axis of inner cylinder 1, and in the case where installation accuracy is not high, outer barrel 2 is parallel with the axis of inner cylinder 1 or approximate flat
Row.
B, the relevant position being arranged at preheating body 3 between outer barrel 2 and inner cylinder 1.
C, also needed along the both ends (oily upstream end and oily outlet side) of fuel-gasifying cooking device axis direction in powder metallurgical body 4
Gap is left, the gap that 4 left and right both ends of powder metallurgical body are formed in the space that inner cylinder 1 and outer barrel 2 surround as shown in fig. 1.
Then the position of preset clearance is being needed to fill the obturator with corresponding preset clearance shape, these obturators are in hot conditions
Stable chemical performance under (sintering temperature), the obturator material used in the present embodiment, will not in sintering process for ceramics
Chemically reacted with stainless steel.These obturators are the metallurgical powder shapings for aiding in subsequently adding, and complete step e
Afterwards, remove obturator and obtain fuel-gasifying cooking device.
D, metallurgical powder is filled into the space for filling body portion described in the removing step b between outer barrel 2 and inner cylinder 1,
Here stainless steel powder is used.There is hole between metallurgical powder particle, metallurgical powder particle be it is spherical, spherical metallurgical powder particle it
Between there is foregoing hole naturally.
E, outer barrel, inner cylinder and powder of stainless steel therebetween are sintered under the conditions of vacuum or gas shield.
It should be pointed out that embodiment described above can make those skilled in the art that this hair be more fully understood
It is bright, but do not limit the invention in any way.Therefore, although this specification is referring to the drawings to present invention has been specifically
It is bright, it will be understood by those skilled in the art, however, that still can be to technical scheme is modified or replaced equivalently of the present invention, and all are not
Depart from the spirit and scope of the present invention technical solution and its improvement, its should all cover patent of the present invention protection domain work as
In.