CN105508701A - Pilot valve with reverse structure - Google Patents
Pilot valve with reverse structure Download PDFInfo
- Publication number
- CN105508701A CN105508701A CN201510637888.4A CN201510637888A CN105508701A CN 105508701 A CN105508701 A CN 105508701A CN 201510637888 A CN201510637888 A CN 201510637888A CN 105508701 A CN105508701 A CN 105508701A
- Authority
- CN
- China
- Prior art keywords
- valve
- water
- chamber
- inlet cavity
- spool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
Abstract
The invention discloses a pilot valve with a reverse structure. The pilot valve with the reverse structure comprises a valve body, valve elements, elastic leather cups, a valve plunger and valve seats, wherein the valve body adopts a tubular design; the main parts, namely the valve elements, the elastic leather cups, the valve plunger and the valve seats are mounted on the inner part of the valve body, and adopt a tubular coaxial structure and a tubular coaxial layout. According to the pilot valve with the reverse structure disclosed by the invention, the valve elements are pressed with adoption of pressure of a water inlet cavity to complete closing of the valve, and the valve opening is completed by virtue of difference between pressure, applied to the inner cavities of the elastic leather cups, of the water inlet cavity, and pressure, acting on the valve elements, of the water inlet cavity. Liquid pressure in the inner cavities of the elastic leather cups is controlled through the valve plunger, so that the actions of opening and closing of the valve are controlled. The pilot valve with the reverse structure has the characteristics of being simple and reliable in structure, and small in pressure loss and water resistance, low in design requirement, low in mould requirement, low in manufacturing cost, good in reliability and easy to produce and mount, so that the defects of the conventional pilot valve are radically overcome.
Description
Technical field
The present invention relates to the design ap-plication neighborhood of pilot valve in pipeline valve, is a kind of valve mechanism contrary with conventional pilot valves direction of action.
Background technique
Pilot valve is little as a kind of control force, it is reliable to control, conventional valve that is long service life, has application at the neighborhood such as agriculture, industrial.
Conventional pilot valves assists to close valve owing to adopting bellows balance pressure, valve closing spring force, therefore there is the problem of spool closing pressure little, easy leakage when closing valve.In order to improve this problem, in conventional pilot valves design, valve closing spring force can be strengthened, but promote spool valve opening because water intake pressure need overcome valve closing spring force, therefore can cause again valve crushing serious (mostly at more than 0.5-0.8MPa).This structure conflict is conventional pilot valves insurmountable problem so far.
There is certain angle of cut in conventional pilot valves control chamber and valve body sprue, there is curve even right-angle structure in runner, cause water resistance large, and when pipeline liquid impacts spool, easy generation pipeline lateral stress, cause pipe vibration and serious valve to quiver phenomenon thus, pipeline and valve body can be caused time serious to damage, and corner easily results in blockage.Also create overall construction intensity requires high simultaneously, and size is unfavorable for more greatly the problem that little space mounting uses.
Conventional pilot valves runner is external, and Making mold difficulty is large, runner is narrow very easily blocks.There is complex structure, designing requirement is high, manufacture cost is high shortcoming simultaneously, cause the phenomenon (below DN40 is without market product) being difficult to be applicable to small size valve, significantly limit the market application of pilot valve.
Summary of the invention
The present invention, in order to address these problems, innovates a kind of completely contrary with pilot valve valve opening structure reverse structure pilot valve.
A kind of reverse structure pilot valve, water-inlet cavity is communicated with water chamber by valve port, forms valve sprue.Spool and valve port adopt the mode be inverted, and spool is placed in valve port front (relative to water intake), and spool and valve body coaxially distribute, and without lateral stress, thus eliminate valve and to quiver phenomenon.
Based on above feature, spool has the water inlet towards leather cup chamber, and valve seat has the weep hole in leather cup chamber, the secondary channels of the control that water inlet, leather cup chamber and weep hole are formed.Valve rod through water inlet, leather cup chamber and weep hole, and controls closing of water inlet and weep hole.
Based on above feature, when valve rod moves to water-inlet cavity direction.Then weep hole is opened, and water inlet is closed, and water chamber is communicated with leather cup chamber.Leather cup chamber is emptying, and water-inlet cavity pressure forces spool to move closed valve port to valve port direction, blocks water-inlet cavity and is communicated with water chamber by valve.Owing to adopting water-inlet cavity pressure closes valve door, therefore have and close reliably, leak free advantage.
Based on above feature, when valve rod moves to water chamber direction.Then weep hole is closed, and water inlet is opened.Water-inlet cavity is communicated with leather cup chamber, and leather cup cavity pressure forces spool to move to water-inlet cavity direction and opens valve port, and water-inlet cavity is communicated with water chamber, valve open, because spool drag is little, and therefore valve crushing minimum (0.05-0.1MPa).In addition major and minor runner is all linear structure, therefore runner water resistance is minimum, and not easily blocks.
One based on above feature reverse structure pilot valve is owing to adopting whole coaxial tubular layout, and all Impact direction are all coaxial direction, and main structure can be sealed in valve inner completely, and therefore Structural strength calls is low, volume size is little.Simultaneously due to main structure for coaxial tubular design, answer this to be installed on completely within pipeline or with pipeline and be coaxial docking.
A kind of reverse structure pilot valve based on above feature has compact structure, simple and reliable, mould and low cost of manufacture, volume is little, installation is simple and market application area is large feature.
Accompanying drawing explanation
Accompanying drawing is a kind of schematic diagram of reverse structure pilot valve.
Mark in accompanying drawing: 1 valve body, 2 water sealing apronses, 3 controlling rods, 4 water chambers, 5 elastic cups, 6 spool cushion rubbers, 7 spools, 8 water inlets, 9 water-inlet cavitys, 10 valve ports, 11 valve rod cushion rubbers, 12 valve rods, 13 leather cup chambeies, 14 valve seats, 15 weep holes.
Embodiment
A reverse structure pilot valve as shown in drawings, comprises valve body (1), water sealing aprons (2), controlling rod (3), water chamber (4), elastic cup (5), spool cushion rubber (6), spool (7), water inlet (8), water-inlet cavity (9), valve port (10), valve rod cushion rubber (11), valve rod (12), leather cup chamber (13), valve seat (14), weep hole (15).
As shown in drawings, valve body (1) comprises water-inlet cavity (9), valve port (10), water chamber (4), valve seat (14).Water-inlet cavity (9), valve port (10), water chamber (4), valve seat (14) are coaxial linear arrangement in valve body (1), and water-inlet cavity (9) is communicated with water chamber (4) by valve port (10).
As shown in drawings, elastic cup (5) is arranged in the middle of spool (7) and valve seat (14).Elastic cup (5) forms with spool (7), valve seat (14) the leather cup chamber (13) closed jointly, can promote spool (7) axially do straight reciprocating motion along valve body (1) by the pressure in leather cup chamber (13).
As shown in drawings, spool (7) has water inlet (8), spool (7) is arranged in valve port (10), spool (7), water inlet (8), the arrangement of valve port (10) coaxial line.
As shown in drawings, spool cushion rubber (6) is arranged on spool (7), when spool (7) is linearly moved to water-inlet cavity (9) one end vertically, spool (7) and spool cushion rubber (6) block water-inlet cavity (9) by being communicated with between valve port (10) with water chamber (4).
As shown in drawings, water-inlet cavity (9) is communicated with leather cup chamber (13) by water inlet (8).Valve seat (14) has weep hole (15), water chamber (4) is communicated with leather cup chamber (13) by weep hole (15).
As shown in drawings, water inlet (8), valve rod (12), leather cup chamber (13) and weep hole (15) be coaxial linear arrangement, valve rod (12) is connected with controlling rod (3), and controlling rod (3) axial-rotation can drive valve rod (12) to do straight reciprocating motion along axis.
As shown in drawings, when valve rod (12) moves to water chamber (4) direction, water-inlet cavity (9) is communicated with leather cup chamber (13) by water inlet (8), water chamber (4) is blocked with being communicated with of leather cup chamber (13) by weep hole (15), and water-inlet cavity (9) pressure forces elastic cup (5) to promote spool (7) by leather cup chamber (13) and moves to water-inlet cavity (9) direction.Water-inlet cavity (9) by being communicated with between valve port (10) with water chamber (4), valve open.
As shown in drawings, valve rod cushion rubber (11) is arranged on valve rod (12) one end, when valve rod (12) moves to water-inlet cavity (9) direction, water chamber (4) is communicated with leather cup chamber (13) by weep hole (15), water-inlet cavity (9) is blocked with being communicated with of leather cup chamber (13) by water inlet (8), water-inlet cavity (9) pressure forces spool (7) to move to water chamber (4) direction, and water-inlet cavity (9) is blocked by being communicated with between valve port (10) with water chamber (4), valve closing.
As shown in drawings, controlling rod (3) and water sealing aprons (2) are arranged on valve body (1), and water sealing aprons (2) prevents valve body (1) interior liquid from being leaked by controlling rod (3).
Claims (10)
1. a reverse structure pilot valve, is characterized in that: comprise the valve body (1) of tubular structure and be installed on the inner water chamber (4) of valve body (1), elastic cup (5), spool (7), water inlet (8), water-inlet cavity (9), valve port (10), valve rod (12), leather cup chamber (13), valve seat (14), weep hole (15).
2. according to claim 1, it is characterized in that: spool (7), valve seat (14) and elastic cup (5) form leather cup chamber (13) jointly, spool (7) has water inlet (8), water-inlet cavity (9) is communicated with leather cup chamber (13) by water inlet (8), valve seat (14) has weep hole (15), and water chamber (4) is communicated with leather cup chamber (13) by weep hole (15).
3. according to claim 2, it is characterized in that: the coaxial line arrangement successively of water-inlet cavity (9), spool (7), water inlet (8), leather cup chamber (13), valve seat (14) and weep hole (15).
4. according to claim 3, it is characterized in that: water-inlet cavity (9) fluid pressure promotes spool (7) and does straight line motion to water chamber (4) direction, and water-inlet cavity (9) can be made to be blocked with being communicated with of water chamber (4) by valve port (10).
5. according to claim 4, it is characterized in that: elastic cup (5) promotes spool (7) and does straight line motion to water-inlet cavity (9) direction, and water-inlet cavity (9) can be made to be communicated with water chamber (4) by valve port (10).
6. according to claim 5, it is characterized in that: valve rod (12) moves to water-inlet cavity (9) direction, water-inlet cavity (9) is communicated with leather cup chamber (13) by water inlet (8), and water chamber (4) is blocked with being communicated with of leather cup chamber (13) by weep hole (15).
7. according to claim 6, it is characterized in that: valve rod (12) moves to water chamber (4) direction, water chamber (4) can be caused to be communicated with leather cup chamber (13) by weep hole (15), and water-inlet cavity (9) is blocked with being communicated with of leather cup chamber (13) by water inlet (8).
8. according to claim 7, it is characterized in that: valve body (1), water-inlet cavity (9), spool (7), valve port (10), elastic cup (5), valve rod (12), valve seat (14) are axially coaxial distribution.
9. according to claim 8, it is characterized in that: when leather cup chamber (13) are identical with pressure in water-inlet cavity (9) chamber, elastic cup (5) pressure be applied on spool (7) is greater than water-inlet cavity (9) and is applied to pressure on spool (7), and pressure difference should ensure that spool (7) axially moves to water-inlet cavity (9) direction smoothly.
10. according to claim 9, it is characterized in that: when leather cup chamber (13), water chamber (4) are identical with pressure in water-inlet cavity (9) chamber, elastic cup (5) pressure be applied on spool (7) is less than water-inlet cavity (9) and is applied to pressure on spool (7), and pressure difference should ensure that spool (7) axially moves to water chamber (4) direction smoothly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510637888.4A CN105508701B (en) | 2015-10-07 | 2015-10-07 | A kind of reverse structure pilot valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510637888.4A CN105508701B (en) | 2015-10-07 | 2015-10-07 | A kind of reverse structure pilot valve |
Publications (2)
Publication Number | Publication Date |
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CN105508701A true CN105508701A (en) | 2016-04-20 |
CN105508701B CN105508701B (en) | 2018-06-08 |
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CN201510637888.4A Active CN105508701B (en) | 2015-10-07 | 2015-10-07 | A kind of reverse structure pilot valve |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4613111A (en) * | 1983-12-22 | 1986-09-23 | Cit-Alcatel Compagnie Industrielle Des Telecommunications | Valve which is opened by reduced pressure |
JPH08338557A (en) * | 1995-06-12 | 1996-12-24 | Tgk Co Ltd | Pilot type solenoid valve |
US5722454A (en) * | 1996-03-12 | 1998-03-03 | Q-Fuse Llc | Fluid flow fuse |
CN2486803Y (en) * | 2001-06-22 | 2002-04-17 | 周岳建 | Anti-theft hammer guide valve |
CN201293139Y (en) * | 2008-11-28 | 2009-08-19 | 遵义群建塑胶制品有限公司 | Microelectronic control solenoid valve |
CN103925391A (en) * | 2014-04-25 | 2014-07-16 | 宁波南车时代传感技术有限公司 | Two-position three-way valve with air control end |
CN205013817U (en) * | 2015-10-07 | 2016-02-03 | 王大海 | Reverse structure pilot valve |
-
2015
- 2015-10-07 CN CN201510637888.4A patent/CN105508701B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4613111A (en) * | 1983-12-22 | 1986-09-23 | Cit-Alcatel Compagnie Industrielle Des Telecommunications | Valve which is opened by reduced pressure |
JPH08338557A (en) * | 1995-06-12 | 1996-12-24 | Tgk Co Ltd | Pilot type solenoid valve |
US5722454A (en) * | 1996-03-12 | 1998-03-03 | Q-Fuse Llc | Fluid flow fuse |
CN2486803Y (en) * | 2001-06-22 | 2002-04-17 | 周岳建 | Anti-theft hammer guide valve |
CN201293139Y (en) * | 2008-11-28 | 2009-08-19 | 遵义群建塑胶制品有限公司 | Microelectronic control solenoid valve |
CN103925391A (en) * | 2014-04-25 | 2014-07-16 | 宁波南车时代传感技术有限公司 | Two-position three-way valve with air control end |
CN205013817U (en) * | 2015-10-07 | 2016-02-03 | 王大海 | Reverse structure pilot valve |
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CN105508701B (en) | 2018-06-08 |
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