CN105506267B - A kind of oscillating aging system and method for multifrequency coupling - Google Patents
A kind of oscillating aging system and method for multifrequency coupling Download PDFInfo
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- CN105506267B CN105506267B CN201510992080.8A CN201510992080A CN105506267B CN 105506267 B CN105506267 B CN 105506267B CN 201510992080 A CN201510992080 A CN 201510992080A CN 105506267 B CN105506267 B CN 105506267B
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- 230000032683 aging Effects 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000008878 coupling Effects 0.000 title claims abstract description 11
- 238000010168 coupling process Methods 0.000 title claims abstract description 11
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 11
- 230000035882 stress Effects 0.000 claims abstract description 53
- 238000009825 accumulation Methods 0.000 claims abstract description 46
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 25
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 25
- 230000001133 acceleration Effects 0.000 claims abstract description 21
- 238000001228 spectrum Methods 0.000 claims abstract description 10
- 230000002194 synthesizing effect Effects 0.000 claims abstract description 8
- 238000009826 distribution Methods 0.000 claims description 27
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000004088 simulation Methods 0.000 claims description 4
- 238000002441 X-ray diffraction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 16
- 230000003321 amplification Effects 0.000 abstract description 2
- 238000003199 nucleic acid amplification method Methods 0.000 abstract description 2
- 238000006243 chemical reaction Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 3
- 230000005284 excitation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 238000011089 mechanical engineering Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Apparatuses For Generation Of Mechanical Vibrations (AREA)
Abstract
Description
Claims (5)
- A kind of 1. oscillating aging system of multifrequency coupling, it is characterised in that:The system includes master system, signal output Card, driver, vibrator, acceleration transducer, charge amplifier, data acquisition card, support meanss;Vibrator is fixed on workpiece Surface, workpiece are arranged in flexible support meanss, master system control signal output card output synthesis accumulation signal; The synthesis accumulation signal of signal output card output inputs vibrator via driver, and then drives vibrator to produce vibration;Accelerate Spend sensor to be arranged on workpiece, the input channel connection of acceleration transducer and charge amplifier, the output of charge amplifier Passage is connected with data acquisition card, and data acquisition card is connected with master system;Master system includes definition synthesis exciting letter Number accumulation signal synthesis module, the voltage signal read module of voltage signal that data acquisition card collects is obtained, to voltage Signal carries out the FFT module of Fast Fourier Transform (FFT) (FFT), and each Frequency point voltage is obtained from Fast Fourier Transform (FFT) result The voltage identification module of peak value, voltage peak is converted into the vibration level modular converter of output vibration level and the threshold limit value of vibration level is set Put module.
- A kind of 2. oscillating aging system of multifrequency coupling as claimed in claim 1, it is characterised in that:The acceleration transducer For piezoelectric acceleration transducer, the support meanss are flexible member.
- 3. the method that the oscillating aging system coupled using multifrequency as claimed in claim 1 eliminates workpiece residual stress, it is special Sign is to comprise the following steps that:(1) workpiece is fixedly connected with vibrator;Workpiece is supported using support meanss, so that vibrator is carried out to workpiece Exciting;Signal link is connected, is switched on power;(2) the residual stress distribution state of workpiece is obtained by X-ray diffraction method, determines its peak value residual stress on workpiece Particular location;(3) numerical value model analysis is carried out to workpiece using FEM-software ANSYS, obtains each rank intrinsic frequency of workpiece and each Order harmonic frequency;(4) it is used to synthesize accumulation signal according to the residual stress distribution state of workpiece, the preferably sinusoidal signal of a class frequency;(5) the threshold limit value δ of each vibration level corresponding with preferably a set of frequency is set in vibration level threshold limit value setup modulei, I=1,2 ..., n;Wherein n is positive integer, is the number of preferably a set of frequency;(6) accumulation signal synthesis module synthesizes preferably a set of sinusoidal signal the accumulation signal for oscillating aging;Host computer The digital accumulation signal of synthesis is converted to simulation accumulation signal by system by signal output card;The simulation of signal output card output Accumulation signal inputs vibrator via driver, so as to drive vibrator to produce vibration;(7) the Workpiece vibration signal that acceleration transducer collects is converted to voltage signal via charge amplifier;Signal acquisition The analog voltage signal collected is converted to digital voltage signal by card;Voltage signal read module obtains data acquisition card collection The digital voltage signal arrived;FFT module carries out the frequency spectrum that Fast Fourier Transform (FFT) obtains voltage signal to digital voltage signal;Electricity Pressure identification module obtains each voltage peak U on preferably a set of Frequency point from frequency spectrumi, i=1,2 ..., n;Wherein n is Positive integer, it is the number of preferably a set of frequency;Vibration level modular converter by each voltage peak of acquisition be converted to preferably Each output vibration level a corresponding to one class frequencyi, i=1,2 ..., n;Wherein n is positive integer, is of preferably a set of frequency Number;Judge whetherD is the margin for error allowed, if so, then master system keeps preferably a set of sinusoidal letter Number voltage magnitude uiIt is constant, i=1,2 ..., n;Wherein n is positive integer, is the number of preferably a set of frequency, while upper Machine system control signal output card output synthesis accumulation signal, vibration stress relief treatment is carried out to workpiece in the case where synthesizing accumulation signal; If it is not, then master system changes the voltage magnitude u of preferably a set of sinusoidal signal automaticallyi, i=1,2 ..., n;Wherein n is just Integer, it is the number of preferably a set of frequency, and programmable drives input the input voltage U of vibratorinput, Uinput< Ushangxian, wherein UshangxFor the upper limit operation voltage of vibrator, untilUntill this condition is satisfied, then Now master system control signal output card carries out vibration stress relief treatment to workpiece in the case where synthesizing accumulation signal.
- 4. method as claimed in claim 3, it is characterised in that:The signal link includes master system and signal output card Between signal link, the signal link between master system and data acquisition card, between master system and driver Signal between signal link, data acquisition card and charge amplifier between signal link, signal output card and driver connects The signal link between signal link, acceleration transducer and charge amplifier between line, driver and vibrator;The electricity Source includes the power supply of master system, signal output card, data acquisition card, driver, charge amplifier and vibrator.
- 5. method as claimed in claim 3, it is characterised in that:In step (4), according to the residual stress distribution state of workpiece, It is preferred that the sinusoidal signal of a class frequency comprises the following steps:(4.1) using FEM-software ANSYS determine workpiece each rank intrinsic frequency and each order harmonic frequency corresponding to consolidate There is the vibration shape, determine the region that dynamic stress distribution is larger on each natural mode of vibration;(4.2) according to the distribution of workpiece residual stress, determine peak value residual stress distribution region and dynamic stress distribution compared with The consistent natural mode of vibration in big region, the frequency that frequency corresponding to the natural mode of vibration as preferably goes out;(4.3) according to step (4.1) and the process of (4.2), the sinusoidal signal that can preferably go out a class frequency is used to synthesize multifrequency The accumulation signal of coupled vibrations ageing technique.
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CN201510992080.8A CN105506267B (en) | 2015-12-25 | 2015-12-25 | A kind of oscillating aging system and method for multifrequency coupling |
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CN201510992080.8A CN105506267B (en) | 2015-12-25 | 2015-12-25 | A kind of oscillating aging system and method for multifrequency coupling |
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CN105506267A CN105506267A (en) | 2016-04-20 |
CN105506267B true CN105506267B (en) | 2018-03-06 |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105861811B (en) * | 2016-04-28 | 2018-02-02 | 上海海事大学 | A kind of online quantitative evaluation system and method for effect of vibration stress relief |
CN109321743B (en) | 2018-09-10 | 2023-05-23 | 上海海事大学 | System and method for determining vibration aging excitation frequency |
CN109182727B (en) * | 2018-09-10 | 2023-03-31 | 上海海事大学 | System and method for determining vibration aging process parameters based on acoustic emission technology |
CN109182728B (en) * | 2018-09-10 | 2023-08-18 | 上海海事大学 | Green intelligent vibration aging system and method |
CN110578049B (en) * | 2019-10-18 | 2020-12-29 | 北京航空航天大学 | High-low frequency vibration-thermal ageing composite stress homogenizing device based on modal control |
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CN100485053C (en) * | 2005-08-26 | 2009-05-06 | 北京翔博科技有限责任公司 | Method of full-automatic vibration processing work-piece by frequency spectrum analysis |
CN101967553A (en) * | 2010-10-12 | 2011-02-09 | 北京翔博科技有限责任公司 | Three-dimensional vibration stress relief multitask acquisition and control system and method thereof |
CN102816920A (en) * | 2011-06-10 | 2012-12-12 | 安徽省科捷再生能源利用有限公司 | Frequency spectrum harmonic wave aging device |
CN103773945B (en) * | 2014-01-25 | 2016-05-04 | 浙江大学 | Vibratory stress relief vibration level real-time testing system and automatic adjusting method |
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Effective date of registration: 20231117 Address after: No. 34 Guangming Road, Jihe Office, Sishui County, Jining City, Shandong Province, 272000 Patentee after: SISHUI POWER SUPPLY COMPANY OF STATE GRID SHANDONG ELECTRIC POWER CO. Address before: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province Patentee before: Dragon totem Technology (Hefei) Co.,Ltd. Effective date of registration: 20231117 Address after: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province Patentee after: Dragon totem Technology (Hefei) Co.,Ltd. Address before: Gehu Lake Road Wujin District 213164 Jiangsu city of Changzhou province No. 1 Patentee before: CHANGZHOU University |
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