CN105502981A - Modified calcium aluminophosphate mineral - Google Patents

Modified calcium aluminophosphate mineral Download PDF

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CN105502981A
CN105502981A CN201510928967.0A CN201510928967A CN105502981A CN 105502981 A CN105502981 A CN 105502981A CN 201510928967 A CN201510928967 A CN 201510928967A CN 105502981 A CN105502981 A CN 105502981A
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aluminophosphate
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modified calcium
calcium aluminophosphate
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CN105502981B (en
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王守德
杨帅
芦令超
赵丕琪
宫晨琛
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University of Jinan
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B12/00Cements not provided for in groups C04B7/00 - C04B11/00
    • C04B12/02Phosphate cements
    • C04B12/025Phosphates of ammonium or of the alkali or alkaline earth metals

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  • Ceramic Engineering (AREA)
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  • Silicates, Zeolites, And Molecular Sieves (AREA)
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Abstract

本发明公开了一种改性磷铝酸钙矿物,是由生料、改性剂和矿化剂在1450-1550℃温度下煅烧,保温时间1-3h,急冷到室温得到的;所述改性剂为BaO或SrO。本发明的改性磷铝酸钙矿物早期水化活性高,7d水化程度达到80%以上,比未改性磷铝酸钙矿物7d水化程度高出20%以上;本发明的改性磷铝酸钙矿物抗压强度显著提高,且长期强度不断增长,改性磷铝酸钙矿物的合成温度降低约30-70℃,节能降耗显著,适合工业上大规模推广使用。

The invention discloses a modified calcium aluminophosphate mineral, which is obtained by calcining raw materials, modifiers and mineralizers at a temperature of 1450-1550°C, keeping the temperature for 1-3 hours, and rapidly cooling to room temperature; the modified The neutralizing agent is BaO or SrO. The modified calcium aluminophosphate mineral of the present invention has high early hydration activity, and the hydration degree of 7d reaches more than 80%, which is more than 20% higher than the 7d hydration degree of unmodified calcium aluminophosphate mineral; the modified phosphorus of the present invention The compressive strength of calcium aluminate minerals is significantly improved, and the long-term strength continues to increase. The synthesis temperature of modified calcium aluminophosphate minerals is reduced by about 30-70°C, which saves energy and reduces consumption significantly, and is suitable for large-scale industrial promotion and use.

Description

一种改性磷铝酸钙矿物A modified calcium aluminophosphate mineral

技术领域 technical field

本发明属于水泥材料技术领域,特别涉及一种改性磷铝酸钙矿物。 The invention belongs to the technical field of cement materials, in particular to a modified calcium aluminophosphate mineral.

背景技术 Background technique

硅酸盐水泥是现今世界上在建筑领域用量最大、最广泛的胶凝材料。该水泥熟料主要是由C3S、C2S、C3A和C4AF四种矿物组成。该水泥水化产物主要是C-S-H凝胶、氢氧化钙和钙矾石(AFt)等。然而硅酸盐水泥越来越难以满足重点工程或特殊工程的性能和施工要求,其主要缺点是早期强度偏低、水化过程中体积收缩过大等。因此,满足特殊工程需求的特种胶凝材料的研究、开发和应用就具有十分重要的意义。 Portland cement is the most widely used cementitious material in the construction field in the world today. The cement clinker is mainly composed of four minerals: C 3 S, C 2 S, C 3 A and C 4 AF. The cement hydration products are mainly CSH gel, calcium hydroxide and ettringite (AFt). However, it is increasingly difficult for Portland cement to meet the performance and construction requirements of key projects or special projects. Its main disadvantages are low early strength and excessive volume shrinkage during hydration. Therefore, the research, development and application of special cementitious materials that meet special engineering needs are of great significance.

磷铝酸盐水泥是具有我国自主知识产权的新型特种水泥,是一种具有高性能、低碱性及生物相容性好的胶凝材料。该水泥熟料的主要矿相为:磷铝酸钙CaO·(1-x-y)Al2O3·xSiO2·yP2O5、磷酸钙CP1-x(Ax)、铝酸钙CA1-y(Py)和玻璃体。根据专利CN1498870A,该水泥特征之一在于水泥熟料中形成了一种三元磷铝酸钙相,其晶体结构属于等轴(立方)晶系,其X射线衍射一个主要的衍射花样范围为:d=0.3723-0.3754nm,0.2629-0.2650nm和0.2147-0.2160nm,其主要化学成分含量为:CaO·(1-x-y)Al2O3·xSiO2·yP2O5,x=0.146-0.206,y=0.048-0.081。作为磷铝酸盐水泥的主要特征矿物,磷铝酸钙的早期强度并不突出,对整个体系的强度贡献主要体现在中后期。 Aluminophosphate cement is a new type of special cement with my country's independent intellectual property rights. It is a cementitious material with high performance, low alkalinity and good biocompatibility. The main mineral phases of the cement clinker are: calcium aluminophosphate CaO·(1-xy)Al 2 O 3 ·xSiO 2 ·yP 2 O 5 , calcium phosphate CP 1-x (A x ), calcium aluminate CA 1 -y (P y ) and the vitreous body. According to the patent CN1498870A, one of the characteristics of this cement is that a ternary calcium aluminophosphate phase is formed in the cement clinker, and its crystal structure belongs to the equiaxed (cubic) crystal system. The main diffraction pattern range of X-ray diffraction is: d=0.3723-0.3754nm, 0.2629-0.2650nm and 0.2147-0.2160nm, its main chemical composition content is: CaO·(1-xy)Al 2 O 3 ·xSiO 2 ·yP 2 O 5 , x=0.146-0.206, y=0.048-0.081. As the main characteristic mineral of aluminophosphate cement, the early strength of calcium aluminophosphate is not outstanding, and the contribution to the strength of the whole system is mainly reflected in the middle and late stages.

由于Ba2+(Sr2+)半径比Ca2+大,因此Ba-O(Sr-O)键的键强要弱于Ca-O键。当Ba2+(Sr2+)进入矿相晶格取代Ca2+位置,会导致晶格畸变程度变大,稳定性下降,从而有望提高被取代晶体的水化活性。人们发现采用Ba2+(Sr2+)取代硅酸盐矿物中的Ca2+,取代后C3S、C2S矿物水化活性均得到提高;通过Ba2+(Sr2+)部分取代硫铝酸钙(C4A3S)中的Ca2+可以得到系列的硫铝酸钡钙矿物,其分子式为(3-x)CaO·xBa(Sr)O·3Al2O3·CaSO4,即C4-xBxA3S,它具有比C4A3S更为突出的早强特性。受上述研究启发,本发明提供的方法是将Ba2+(Sr2+)引入磷铝酸钙矿物中并取代矿物中的Ca2+,从而使得磷铝酸钙的晶体结构发生变形,激发磷铝酸钙矿物的早期水化活性,同时辅以CaSO4和Fe2O3降低煅烧温度。 Since the radius of Ba 2+ (Sr 2+ ) is larger than that of Ca 2+ , the bond strength of Ba-O (Sr-O) bond is weaker than that of Ca-O bond. When Ba 2+ (Sr 2+ ) enters the mineral phase lattice to replace the Ca 2+ position, the degree of lattice distortion will increase and the stability will decrease, which is expected to improve the hydration activity of the substituted crystal. It was found that by replacing Ca 2+ in silicate minerals with Ba 2+ (Sr 2+ ), the hydration activities of C 3 S and C 2 S minerals were improved ; Ca 2+ in calcium sulfoaluminate (C 4 A 3 S) can obtain a series of barium calcium sulfoaluminate minerals, whose molecular formula is (3-x)CaO·xBa(Sr)O·3Al 2 O 3 ·CaSO 4 , that is, C 4-x B x A 3 S, which has more prominent early strength characteristics than C 4 A 3 S. Inspired by the above studies, the method provided by the present invention is to introduce Ba 2+ (Sr 2+ ) into the calcium aluminophosphate mineral and replace Ca 2+ in the mineral, so that the crystal structure of the calcium aluminophosphate is deformed and the phosphorous Early hydration activity of calcium aluminate minerals, while supplemented with CaSO 4 and Fe 2 O 3 to reduce calcination temperature.

发明内容 Contents of the invention

本发明提供了一种早期水化活性高的改性磷铝酸钙矿物。 The invention provides a modified calcium aluminophosphate mineral with high early hydration activity.

本发明的目的是通过如下技术方案实现的: The purpose of the present invention is achieved through the following technical solutions:

一种改性磷铝酸钙矿物,是由生料、改性剂和矿化剂在1450-1550℃温度下煅烧,保温时间1-3h,急冷到室温得到的; A modified calcium aluminophosphate mineral, which is obtained by calcining raw materials, modifiers and mineralizers at a temperature of 1450-1550 ° C, holding time for 1-3 hours, and rapidly cooling to room temperature;

所述生料、改性剂和矿化剂的重量比为100:7-14:3-5; The weight ratio of the raw meal, modifier and mineralizer is 100:7-14:3-5;

所述生料中各氧化物的摩尔百分比为:SiO28.5-11.9、P2O52.6-5.0、A12O339.3-46.1、CaO39.4-47.2; The mole percentage of each oxide in the raw meal is: SiO 2 8.5-11.9, P 2 O 5 2.6-5.0, A1 2 O 3 39.3-46.1, CaO 39.4-47.2;

所述改性剂为BaO或SrO; The modifier is BaO or SrO;

所述矿化剂中MgO:ZnO:Fe2O3的重量比为1:1-1.5:1-2.5。 The weight ratio of MgO:ZnO:Fe 2 O 3 in the mineralizer is 1:1-1.5:1-2.5.

优选的,生料、改性剂和矿化剂的重量比为100:11:4。 Preferably, the weight ratio of raw meal, modifier and mineralizer is 100:11:4.

优选的,矿化剂中MgO:ZnO:Fe2O3的重量比为1:1.2:1.5。 Preferably, the weight ratio of MgO:ZnO:Fe 2 O 3 in the mineralizer is 1:1.2:1.5.

本发明的改性磷铝酸钙矿物是由以下步骤制备得到的: The modified calcium aluminophosphate mineral of the present invention is prepared by the following steps:

1)将水泥各种原料、改性剂和矿化剂分别粉磨,过200目筛,筛余<5%; 1) Grind various cement raw materials, modifiers and mineralizers separately, pass through a 200-mesh sieve, and the sieve residue is <5%;

2)将粉磨后的水泥原料按照生料中各氧化物的摩尔百分比进行配料,按照重量比加入配比量的改性剂和矿化剂,按水料比3.5:1加水制得浆体,球磨混匀,烘干至含水率为5-8%,压制成试饼,100℃下烘1h,得烘干试饼; 2) Mix the ground cement raw materials according to the mole percentage of each oxide in the raw meal, add modifiers and mineralizers according to the weight ratio, and add water according to the water-material ratio of 3.5:1 to prepare the slurry , mixed by ball milling, dried until the moisture content is 5-8%, pressed into a test cake, and baked at 100°C for 1 hour to obtain a dried test cake;

3)将烘干试饼放在高温炉内在1480-1530℃条件下煅烧,保温时间为1-3h,急冷到室温; 3) Put the dried test cake in a high-temperature furnace for calcination at 1480-1530°C, hold for 1-3 hours, and rapidly cool to room temperature;

4)将冷却好的烘干试饼破碎,粉磨至规定细度,即可制得改性磷铝酸钙矿物。 4) Break the cooled and dried test cake and grind it to the specified fineness to obtain the modified calcium aluminophosphate mineral.

本发明的有益效果: Beneficial effects of the present invention:

(1)本发明的改性磷铝酸钙矿物早期水化活性高,7d水化程度达到80%以上,比未改性磷铝酸钙矿物7d水化程度高出20%以上; (1) The modified calcium aluminophosphate mineral of the present invention has high early hydration activity, and the hydration degree of 7 days reaches more than 80%, which is more than 20% higher than that of the unmodified calcium aluminophosphate mineral at 7 days;

(2)本发明的改性磷铝酸钙矿物1d、3d、7d、28d和90d抗压强度分别为25-30MPa、60-65MPa、90-95MPa、110-120MPa和120-130MPa,未添加改性剂的磷铝酸钙矿物的1d、3d、7d、28d和90d抗压强度分别为15-20MPa、40-45MPa、64-70MPa、85-90MPa、100-110MPa,同时,本发明的改性磷铝酸钙矿物的长期强度仍不断增长; (2) The compressive strengths of the modified calcium aluminophosphate minerals of the present invention 1d, 3d, 7d, 28d and 90d are 25-30MPa, 60-65MPa, 90-95MPa, 110-120MPa and 120-130MPa respectively. The 1d, 3d, 7d, 28d, and 90d compressive strengths of the calcium aluminophosphate minerals of the active agent are respectively 15-20MPa, 40-45MPa, 64-70MPa, 85-90MPa, and 100-110MPa. Meanwhile, the modified The long-term strength of calcium aluminum phosphate minerals is still growing;

(3)本发明使得改性磷铝酸钙矿物的合成温度降低约30-70℃,节能降耗显著,适合工业上大规模推广使用。 (3) The present invention lowers the synthesis temperature of the modified calcium aluminophosphate mineral by about 30-70°C, significantly saves energy and reduces consumption, and is suitable for large-scale promotion and use in industry.

附图说明 Description of drawings

图1为实施例1制备的改性磷铝酸钙矿物的XRD图谱; Fig. 1 is the XRD collection of illustrative plates of the modified calcium aluminophosphate mineral that embodiment 1 prepares;

图2为实施例2制备的改性磷铝酸钙矿物的XRD图谱; Fig. 2 is the XRD spectrum of the modified calcium aluminophosphate mineral that embodiment 2 prepares;

图3为实施例3制备的磷改性铝酸钙矿物的XRD图谱; Fig. 3 is the XRD spectrum of the phosphorus-modified calcium aluminate mineral that embodiment 3 prepares;

图中·为改性磷铝酸钙矿物衍射峰。 In the figure · is the diffraction peak of modified calcium aluminophosphate mineral.

具体实施方式 detailed description

实施例1Example 1

一种改性磷铝酸钙矿物,是由生料、改性剂和矿化剂在1450℃温度下煅烧,保温时间3h,急冷到室温得到的; A modified calcium aluminophosphate mineral, which is obtained by calcining raw materials, modifiers and mineralizers at 1450 ° C, holding time for 3 hours, and rapidly cooling to room temperature;

所述生料、改性剂和矿化剂的重量比为100:7:5; The weight ratio of the raw meal, modifier and mineralizer is 100:7:5;

所述生料中各氧化物的摩尔百分比为:SiO211.9、P2O52.6、A12O346.1、CaO39.4; The mole percentage of each oxide in the raw meal is: SiO 2 11.9, P 2 O 5 2.6, A1 2 O 3 46.1, CaO 39.4;

所述改性剂为SrO; The modifier is SrO;

所述矿化剂中MgO:ZnO:Fe2O3的重量比为1:1.5:1。 The weight ratio of MgO:ZnO:Fe 2 O 3 in the mineralizer is 1:1.5:1.

一种改性磷铝酸钙矿物是由以下步骤制备得到的: A modified calcium aluminophosphate mineral is prepared by the following steps:

1)将水泥各种原料、改性剂和矿化剂分别粉磨,过200目筛,筛余<5%; 1) Grind various cement raw materials, modifiers and mineralizers separately, pass through a 200-mesh sieve, and the sieve residue is <5%;

2)将粉磨后的水泥原料按照生料中各氧化物的摩尔百分比进行配料,按照重量比加入配比量的改性剂和矿化剂,按水料比3.5:1加水制得浆体,球磨混匀,烘干至含水率为5-8%,压制成试饼,100℃下烘1h,得烘干试饼; 2) Mix the ground cement raw materials according to the mole percentage of each oxide in the raw meal, add modifiers and mineralizers according to the weight ratio, and add water according to the water-material ratio of 3.5:1 to prepare the slurry , mixed by ball milling, dried until the moisture content is 5-8%, pressed into a test cake, and baked at 100°C for 1 hour to obtain a dried test cake;

3)将烘干试饼放在高温炉内在1480-1530℃条件下煅烧,保温时间为1-3h,急冷到室温; 3) Put the dried test cake in a high-temperature furnace for calcination at 1480-1530°C, hold for 1-3 hours, and rapidly cool to room temperature;

4)将冷却好的烘干试饼破碎,粉磨至规定细度,即可制得改性磷铝酸钙矿物。 4) Break the cooled and dried test cake and grind it to the specified fineness to obtain the modified calcium aluminophosphate mineral.

经力学性能测试得知净浆抗压强度:1d为25MPa,3d为60MPa,7d为90MPa、28d为110MPa和90d为120MPa。 According to the mechanical property test, the compressive strength of the clean pulp is 25MPa for 1d, 60MPa for 3d, 90MPa for 7d, 110MPa for 28d and 120MPa for 90d.

实施例2Example 2

一种改性磷铝酸钙矿物,是由生料、改性剂和矿化剂在1500℃温度下煅烧,保温时间2h,急冷到室温得到的; A modified calcium aluminophosphate mineral, which is obtained by calcining raw materials, modifiers and mineralizers at a temperature of 1500 ° C, holding time for 2 hours, and rapidly cooling to room temperature;

所述生料、改性剂和矿化剂的重量比为100:11:4; The weight ratio of the raw meal, modifier and mineralizer is 100:11:4;

所述生料中各氧化物的摩尔百分比为:SiO210.2、P2O53.9、A12O342.6、CaO43.3; The mole percentage of each oxide in the raw meal is: SiO 2 10.2, P 2 O 5 3.9, A1 2 O 3 42.6, CaO 43.3;

所述改性剂为BaO; The modifier is BaO;

所述矿化剂中MgO:ZnO:Fe2O3的重量比为1:1.2:1.5。 The weight ratio of MgO:ZnO:Fe 2 O 3 in the mineralizer is 1:1.2:1.5.

一种改性磷铝酸钙矿物的制备方法同实施例1。 A kind of preparation method of modified calcium aluminophosphate mineral is the same as embodiment 1.

经力学性能测试得知净浆抗压强度:1d为30MPa,3d为65MPa,7d为95MPa、28d为120MPa和90d为130MPa。 According to the mechanical performance test, the compressive strength of the clean pulp is 30MPa for 1d, 65MPa for 3d, 95MPa for 7d, 120MPa for 28d and 130MPa for 90d.

实施例3Example 3

一种改性磷铝酸钙矿物,是由生料、改性剂和矿化剂在1550℃温度下煅烧,保温时间1h,急冷到室温得到的; A modified calcium aluminophosphate mineral, which is obtained by calcining raw materials, modifiers and mineralizers at a temperature of 1550 ° C, holding time for 1 hour, and rapidly cooling to room temperature;

所述生料、改性剂和矿化剂的重量比为100:14:3; The weight ratio of the raw meal, modifier and mineralizer is 100:14:3;

所述生料中各氧化物的摩尔百分比为:SiO28.5、P2O55.0、A12O339.3、CaO47.2; The mole percentage of each oxide in the raw meal is: SiO 2 8.5, P 2 O 5 5.0, A1 2 O 3 39.3, CaO 47.2;

所述改性剂为BaO; The modifier is BaO;

所述矿化剂中MgO:ZnO:Fe2O3的重量比为1:1:2.5。 The weight ratio of MgO:ZnO:Fe 2 O 3 in the mineralizer is 1:1:2.5.

一种改性磷铝酸钙矿物的制备方法同实施例1。 A kind of preparation method of modified calcium aluminophosphate mineral is the same as embodiment 1.

经力学性能测试得知净浆抗压强度:1d为27MPa,3d为63MPa,7d为92MPa、28d为114MPa和90d为124MPa。 According to the mechanical performance test, the compressive strength of the clean pulp is 27MPa for 1d, 63MPa for 3d, 92MPa for 7d, 114MPa for 28d and 124MPa for 90d.

Claims (3)

1. a modification phosphorus calcium aluminate mineral, is characterized in that, is by raw material, properties-correcting agent and mineralizer at 1450-1550 DEG C of temperature lower calcination, soaking time 1-3h, is quenched to that room temperature obtains;
The weight ratio of described raw material, properties-correcting agent and mineralizer is 100:7-14:3-5;
In described raw material, the molar percentage of each oxide compound is: SiO 28.5-11.9, P 2o 52.6-5.0, A1 2o 339.3-46.1, CaO39.4-47.2;
Described properties-correcting agent is BaO or SrO;
CaSO in described mineralizer 4: B 2o 3: Fe 2o 3weight ratio be 1:1-1.5:1-2.5.
2. phosphorus calcium aluminate mineral according to claim 1, is characterized in that, the weight ratio of described raw material, properties-correcting agent and mineralizer is 100:11:4.
3. phosphorus calcium aluminate mineral according to claim 1, is characterized in that, CaSO in described mineralizer 4: B 2o 3: Fe 2o 3weight ratio be 1:1.2:1.5.
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Cited By (7)

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CN106904850A (en) * 2017-03-21 2017-06-30 济南大学 For the composite mineralizer of phosphorus barium aluminate calcium cement
CN107117840A (en) * 2017-05-16 2017-09-01 葛洲坝石门特种水泥有限公司 The phosphor aluminate cement and its production method of a kind of utilization industrial residue production
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CN109704714A (en) * 2019-01-11 2019-05-03 济南大学 A kind of radiation-proof aluminophosphate cement-based nuclear power concrete
CN109748567A (en) * 2019-01-11 2019-05-14 济南大学 A medium and low radioactive waste resin aluminophosphate cement-based curing substrate
CN109796143A (en) * 2019-01-11 2019-05-24 济南大学 A kind of high temperature resistant Anti-radiation type boracic phosphorus strontium aluminate calcium clinker

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Publication number Priority date Publication date Assignee Title
CN106904850A (en) * 2017-03-21 2017-06-30 济南大学 For the composite mineralizer of phosphorus barium aluminate calcium cement
CN106904850B (en) * 2017-03-21 2018-11-23 济南大学 composite mineralizer for phosphorus barium aluminate calcium cement
CN107117840A (en) * 2017-05-16 2017-09-01 葛洲坝石门特种水泥有限公司 The phosphor aluminate cement and its production method of a kind of utilization industrial residue production
CN107117840B (en) * 2017-05-16 2019-12-06 葛洲坝石门特种水泥有限公司 Phosphoaluminate cement produced by using industrial waste residues and production method thereof
CN109503110A (en) * 2019-01-11 2019-03-22 济南大学 A kind of middle low-activity nuclear waste incineration ash phosphorus strontium aluminate calcium cement solidification substrate
CN109592961A (en) * 2019-01-11 2019-04-09 济南大学 A kind of high temperature resistant boracic strontium phosphor aluminate cement base nuclear power concrete
CN109704714A (en) * 2019-01-11 2019-05-03 济南大学 A kind of radiation-proof aluminophosphate cement-based nuclear power concrete
CN109748567A (en) * 2019-01-11 2019-05-14 济南大学 A medium and low radioactive waste resin aluminophosphate cement-based curing substrate
CN109796143A (en) * 2019-01-11 2019-05-24 济南大学 A kind of high temperature resistant Anti-radiation type boracic phosphorus strontium aluminate calcium clinker
CN109503110B (en) * 2019-01-11 2021-07-23 济南大学 A medium and low radioactive nuclear waste incineration ash strontium aluminophosphate cement solidified substrate
CN109704714B (en) * 2019-01-11 2021-09-07 济南大学 A kind of radiation-proof aluminophosphate cement-based nuclear power concrete
CN109748567B (en) * 2019-01-11 2021-09-07 济南大学 A medium and low radioactive waste resin aluminophosphate cement-based curing substrate

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