CN105499827A - Low-melting-point intermediate-temperate aluminum brazing flux for brazing aluminum and aluminum alloy, and preparation method of low-melting-point intermediate-temperate aluminum brazing flux - Google Patents
Low-melting-point intermediate-temperate aluminum brazing flux for brazing aluminum and aluminum alloy, and preparation method of low-melting-point intermediate-temperate aluminum brazing flux Download PDFInfo
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- CN105499827A CN105499827A CN201610065943.1A CN201610065943A CN105499827A CN 105499827 A CN105499827 A CN 105499827A CN 201610065943 A CN201610065943 A CN 201610065943A CN 105499827 A CN105499827 A CN 105499827A
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- aluminum
- brazing flux
- powder
- brazing
- low melting
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
Abstract
The invention provides a low-melting-point intermediate-temperate aluminum brazing flux for brazing aluminum and an aluminum alloy, which comprises the components: CsAlF4, Cs2AlF5 and Cs2GeF6, wherein mass percent ratios of the total contents of all elements in components are as follows: Al of 8.45-9.18%, Cs of 57.47-62.41%, F of 26.08-28.31% and Ge of 0.10-8.00%; the mass ratio of Al to Cs to F is 1 to 6.80 to 3.08. The invention also provides a preparation method of the low-melting-point intermediate-temperate aluminum brazing flux. The low-melting-point intermediate-temperate aluminum brazing flux has the beneficial effects that the melting point is 430-480 DEG C, and the brazing temperature can be controlled to be within 520 DEG C; the low-melting-point intermediate-temperate aluminum brazing flux can be used for brazing the aluminum alloy having the relatively low overburning temperature, widening the application range of brazing material, and brazing majority of heat-treatable aluminum alloy materials.
Description
Technical field
The present invention relates to technical field of soldering materials, particularly relate to warm aluminum brazing flux and preparation method in a kind of low melting point of soldering Aluminum-aluminum alloy.
Background technology
Aluminium alloy is due to excellent physics, chemical property, and good processing, surface treatment and corrosion resisting property, occupy an important position and apply widely in the modern industry material.Soldering processes are the prefered methods realizing the connection of various Complex Aluminum Alloy device precision.In brazing process, usually adopt brazing flux to the oxide-film removing aluminium surface and the interfacial tension reduced between melt solder and mother metal.
The maximum deficiency of conventional Nocolok method application potassium aluminum fluoride flux is that brazing flux fusion temperature is too high, exceedes the burnt temperature of most of aluminium alloy as Al-Cu system, Al-Si-Mg system etc.A kind of insoluble brazing flux of middle temperature having reliability application prospect is that Suzuki is to CsF-AlF
3the application of system.Result of study for many years and knowhow all show, adopt cesium salt fluoride flux (CsF-AlF
3or KF-CsF-AlF
3) the corrosion-free soldering processes of middle temperature, be solve the most promising technique of a large amount of heat treatment reinforcement aluminium alloy (aluminium alloy containing magnesium of particularly extremely difficult soldering) component brazing.But the theoretical fusing point 471 DEG C of fluoaluminic acid cesium salt brazing flux, the matching of its melting range and conventional Zn-Al solder is bad, and brazing temperature is too high thus cause can to implement soldering by heat-treatable aluminum alloy in a large number.Thus develop corrosion-free, the brazing flux that is insoluble in water that fusing point is lower, become the importance of aluminum brazing flux development over more than ten years.
Summary of the invention
In order to overcome above-mentioned the deficiencies in the prior art, the invention provides warm aluminum brazing flux and preparation method in a kind of low melting point of soldering Aluminum-aluminum alloy, do not mate with conventional Zn-Al solder melting range to solve, brazing temperature is too high and cause can to implement the problem of soldering by heat-treatable aluminum alloy in a large number.
To achieve these goals, the technical solution adopted in the present invention is to provide warm aluminum brazing flux in a kind of low melting point of soldering Aluminum-aluminum alloy, wherein: in described low melting point, warm aluminum brazing flux component comprises CsAlF
4, Cs
2alF
5and Cs
2geF
6, in described middle temperature aluminum brazing flux component, the mass percentage content of each element total content is respectively: element aluminum (Al): 8.45% ~ 9.18%; Element caesium (Cs): 57.47% ~ 62.41%; Element fluorine (F): 26.08% ~ 28.31%; Elements germanium (Ge): 0.10% ~ 8.00%, described element aluminum (Al), element caesium (Cs) meet ratio 1:6.80:3.08 with the mass ratio of element fluorine (F).
Provide the preparation method of warm aluminum brazing flux in a kind of low melting point of soldering Aluminum-aluminum alloy simultaneously.
The invention has the beneficial effects as follows:
1, the fusing point of brazing flux of the present invention is 430 ~ 480 DEG C, and brazing temperature can control, within 520 DEG C, to can be applicable to the aluminium alloy brazing that burnt temperature is lower;
2, the activity of brazing flux of the present invention and traditional fluoaluminic acid caesium binary system brazing flux CsF-AlF
3quite active, but fusing point is further reduced, and has special active function to aluminium alloy containing magnesium;
3, the matching of the melting range of brazing flux of the present invention and conventional Zn-Al solder is better, expands the scope of application of Zn-Al solder, can the most of heat treatable aluminum alloy materials of soldering.
Detailed description of the invention
Warm aluminum brazing flux and preparation method in the low melting point of soldering Aluminum-aluminum alloy of the present invention are further illustrated in conjunction with the embodiments.
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, the design philosophy of warm aluminum brazing flux and preparation method is based on the existence of Al-Si low melting eutectics, substantially improve the high temperature active of Nocolok brazing flux, the low melting eutectics effect of Al-Ge at 420 DEG C also has certain effect for the activity improvement of cesium salt brazing flux in theory.Carry out large quantity research according to this thinking, but do not found that the Al-Ge low melting eutectics reaction in imagining occurs.But, be not intended to find a kind of new brazing flux system continuous change in brazing flux synthesis sequential process, i.e. fluogermanic acid caesium of the present invention-fluoaluminic acid caesium brazing flux system.Brazing flux system of the present invention has the temperature advantage of low melting point characteristic and not normal rule CsF-AlF
3the activity of binary brazing flux system.
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, warm aluminum brazing flux component comprises CsAlF
4, Cs
2alF
5and Cs
2geF
6, in described middle temperature aluminum brazing flux component, the mass percentage content of each element total content is respectively: element aluminum (Al): 8.45% ~ 9.18%; Element caesium (Cs): 57.47% ~ 62.41%; Element fluorine (F): 26.08% ~ 28.31%; Elements germanium (Ge): 0.10% ~ 8.00%, described element aluminum (Al), element caesium (Cs) meet ratio 1:6.80:3.08 with the mass ratio of element fluorine (F).
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, the preparation method of warm aluminum brazing flux comprises the following steps:
1) described middle temperature aluminum brazing flux is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, calculate in the ratio of the mass percent of each element total content in above-mentioned middle temperature aluminum brazing flux component, weigh above-mentioned raw-material Al (OH)
3powder, CsCO
3powder, GeO
2powder and 10% concentration hydrogen fluorspar acid solution.
2) by step 1) Al (OH) that takes
3powder puts into the plastic conical bottle filling distilled water, and water temperature remains on 80 ~ 85 DEG C, heating water bath 15min on hot type magnetic stirring apparatus.
3) by step 1) the active material GeO that takes
2dissolve with hydrofluoric acid solution, pour step 2 into) in solution, fully stir.
4) by step 1) CsCO that takes
3powder dries 30min at 300 DEG C of temperature, pours step 3 into) in solution, fully stir.
5) after 15min by step 3) solution pours in plastic culture dish, natural air drying, grinding, namely form warm aluminum brazing flux in the low melting point of described soldering Aluminum-aluminum alloy, described middle temperature aluminum brazing flux fusing point is 430 ~ 480 DEG C.
The chemical reaction process occurred in warm aluminum brazing flux preparation process in the low melting point of soldering Aluminum-aluminum alloy of the present invention is analyzed as follows:
GeO
2al (OH) is added to after powder and 10% concentration hydrogen fluoric acid react
3in solution, unstable H
2geF
6react with CsF and create cenotype Cs
2geF
6, as reaction equation (1) ~ (4).The CsAlF when CsF is a small amount of
4preferential generation (5), thus generate Cs
2alF
5amount just minimizing (6) naturally.When Ge content is enough high, in brazing flux principal phase, just no longer there is Cs
2alF
5.
GeO
2+6HF→H
2GeF
6+2H
2O(1)
Al(OH)
3+3HF→AlF
3+3H
2O(2)
Cs
2CO
3+2HF→2CsF+H
2O+CO
2(3)
2CsF+H
2GeF
6→Cs
2GeF
6+2HF(4)
AlF
3+ CsF → CsAlF
4(CsF is a small amount of) (5)
AlF
3+ 2CsF → Cs
2alF
5(CsF volume) (6)
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, warm aluminum brazing flux component comprises CsAlF
4, Cs
2alF
5and Cs
2geF
6, in described middle temperature aluminum brazing flux component, the mass percentage content of each element total content is respectively: element aluminum (Al): 8.45% ~ 9.18%; Element caesium (Cs): 57.47% ~ 62.41%; Element fluorine (F): 26.08% ~ 28.31%; Elements germanium (Ge): 0.10% ~ 8.00%, described element aluminum (Al), element caesium (Cs) meet ratio 1:6.80:3.08 with the mass ratio of element fluorine (F).When in described middle temperature aluminum brazing flux component, elements germanium (Ge) total content is 4.00 ~ 8.00%, this brazing flux is with CsAlF
4and Cs
2geF
6for principal phase, fusing point is than traditional CsF-AlF
3brazing flux has significant reduction.
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, the preparation method of warm aluminum brazing flux comprises the following steps:
1) described middle temperature aluminum brazing flux is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, calculate in ratio described in claim 1, weigh above-mentioned raw-material Al (OH)
3powder, CsCO
3powder, GeO
2powder and 10% concentration hydrogen fluorspar acid solution.
2) by step 1) Al (OH) that takes
3powder puts into the plastic conical bottle filling distilled water, and water temperature remains on 80 ~ 85 DEG C, heating water bath 15min on hot type magnetic stirring apparatus.
3) by step 1) the active material GeO that takes
2dissolve with hydrofluoric acid solution, pour step 2 into) in solution, fully stir.
4) by step 1) CsCO that takes
3powder dries 30min at 300 DEG C of temperature, pours step 3 into) in solution, fully stir.
5) after 15min by step 3) solution pours in plastic culture dish, natural air drying, grinding, namely forms warm aluminum brazing flux in the low melting point of described soldering Aluminum-aluminum alloy.
Embodiment 1:
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, warm aluminum brazing flux component is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, and the mass percentage content of each element total content is respectively: element aluminum (Al): 9.18%; Element caesium (Cs): 62.41%; Element fluorine (F): 28.31%; Elements germanium (Ge): 0.10%.
Preparation method comprises the following steps:
1) calculate by described mass percent, weigh above-mentioned raw-material Al (OH)
3powder, CsCO
3powder, GeO2 powder and 10% concentration hydrogen fluorspar acid solution.
2) by step 1) Al (OH) that takes
3powder puts into the plastic conical bottle filling distilled water, and water temperature remains on 80 ~ 85 DEG C, heating water bath 15min on hot type magnetic stirring apparatus.
3) by step 1) the active material GeO that takes
2dissolve with hydrofluoric acid solution, pour step 2 into) in solution, fully stir.
4) by step 1) CsCO that takes
3powder dries 30min at 300 DEG C of temperature, pours step 3 into) in solution, fully stir.
5) after 15min by step 3) solution pours in plastic culture dish, natural air drying, grinding, namely forms warm aluminum brazing flux in the low melting point of described soldering Aluminum-aluminum alloy.
Described middle temperature aluminum brazing flux thing phase component is CsAlF through XRD determining
4, Cs2AlF
5and Cs
2geF
6, the solid, liquid phase line of brazing flux fusing is determined as 470.8 ~ 479.6 DEG C through DSC.
Embodiment 2:
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, warm aluminum brazing flux component is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, and the mass percentage content of each element total content is respectively: element aluminum (Al): 8.82%; Element caesium (Cs): 59.97%; Element fluorine (F): 27.21%; Elements germanium (Ge): 4.00%.
Preparation method is: preparation method is identical with embodiment 1.
Described middle temperature aluminum brazing flux thing phase component is with CsAlF through XRD determining
4and Cs
2geF
6for principal phase, the solid, liquid phase line of brazing flux fusing is determined as 432.5 ~ 438.4 DEG C through DSC.
Embodiment 3:
In the low melting point of soldering Aluminum-aluminum alloy of the present invention, warm aluminum brazing flux component is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, and the mass percentage content of each element total content is respectively: element aluminum (Al): 8.45%; Element caesium (Cs): 57.47%; Element fluorine (F): 26.08%; Elements germanium (Ge): 8.00%.
Preparation method is: preparation method is identical with embodiment 1.
Described middle temperature aluminum brazing flux thing phase component is with CsAlF through XRD determining
4and Cs
2geF
6for principal phase, the solid, liquid phase line of brazing flux fusing is determined as 434.6 ~ 446.6 DEG C through DSC.
Claims (3)
1. a warm aluminum brazing flux in the low melting point of soldering Aluminum-aluminum alloy, is characterized in that: in described low melting point, warm aluminum brazing flux component comprises CsAlF
4, Cs
2alF
5and Cs
2geF
6, in described middle temperature aluminum brazing flux component, the mass percentage content of each element total content is respectively: element aluminum (Al): 8.45% ~ 9.18%; Element caesium (Cs): 57.47% ~ 62.41%; Element fluorine (F): 26.08% ~ 28.31%; Elements germanium (Ge): 0.10% ~ 8.00%, described element aluminum (Al), element caesium (Cs) meet ratio 1:6.80:3.08 with the mass ratio of element fluorine (F).
2. warm aluminum brazing flux in the low melting point of soldering Aluminum-aluminum alloy according to claim 1, is characterized in that: when in described brazing flux component, elements germanium (Ge) total content is 4.00 ~ 8.00%, described aluminum brazing flux is with CsAlF
4and Cs
2geF
6for principal phase.
3. a preparation method for warm aluminum brazing flux in the low melting point of soldering Aluminum-aluminum alloy described in claim 1, comprises the following steps:
1) described middle temperature aluminum brazing flux is to analyze the Al (OH) of pure level
3powder, CsCO
3powder, GeO
2powder and concentration 10% hydrofluoric acid solution are raw materials, calculate in ratio described in claim 1, weigh above-mentioned raw-material Al (OH)
3powder, CsCO
3powder, GeO
2powder and 10% concentration hydrogen fluorspar acid solution;
2) by step 1) Al (OH) that takes
3powder puts into the plastic conical bottle filling distilled water, and water temperature remains on 80 ~ 85 DEG C, heating water bath 15min on hot type magnetic stirring apparatus;
3) by step 1) the active material GeO that takes
2dissolve with hydrofluoric acid solution, pour step 2 into) in solution, fully stir;
4) by step 1) CsCO that takes
3powder dries 30min at 300 DEG C of temperature, pours step 3 into) in solution, fully stir;
5) after 15min by step 3) solution pours in plastic culture dish, natural air drying, grinding, namely form warm aluminum brazing flux in the low melting point of described soldering Aluminum-aluminum alloy, described middle temperature aluminum brazing flux fusing point is 430 ~ 480 DEG C.
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CN201610065943.1A CN105499827A (en) | 2016-02-01 | 2016-02-01 | Low-melting-point intermediate-temperate aluminum brazing flux for brazing aluminum and aluminum alloy, and preparation method of low-melting-point intermediate-temperate aluminum brazing flux |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111039314A (en) * | 2019-12-27 | 2020-04-21 | 湖南有色郴州氟化学有限公司 | Preparation method of medium-temperature brazing material cesium fluoroaluminate |
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CN111039314A (en) * | 2019-12-27 | 2020-04-21 | 湖南有色郴州氟化学有限公司 | Preparation method of medium-temperature brazing material cesium fluoroaluminate |
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Application publication date: 20160420 |