CN105499446A - Full-automatic rebar blanking method and blanking device thereof as well as production line device - Google Patents
Full-automatic rebar blanking method and blanking device thereof as well as production line device Download PDFInfo
- Publication number
- CN105499446A CN105499446A CN201610068690.3A CN201610068690A CN105499446A CN 105499446 A CN105499446 A CN 105499446A CN 201610068690 A CN201610068690 A CN 201610068690A CN 105499446 A CN105499446 A CN 105499446A
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- Prior art keywords
- reinforcing bar
- full
- rebar
- automatic
- cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
- B23D47/065—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length for laterally feeding long workpieces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a full-automatic rebar blanking method and blanking device thereof as well as a production line device, which are simple and convenient, and can improve work efficiency. According to the technical scheme, the full-automatic rebar blanking method is characterized by comprising the following steps: a rebar is supported by a feeding cylinder from a to-be-cut rebar frame and then slides into a rebar stepping mechanism, a positioning push rod cylinder pushes the rebar to move along the axis of the rebar for positioning, the rebar stepping mechanism supports the rebar and sends the rebar into the rebar tightening mechanism, and rebar shearing equipment feeds towards the top part or obliquely top part from the lower part or obliquely lower part of the rebar so as to cut and saw the rebar; and the rebar stepping mechanism supports the cut rebar and conveys the rebar to a finished product frame, the rebar shearing equipment performs another shearing, and the cycle repeats.
Description
Technical field
The invention belongs to Steel Reinforcing Bar Material apparatus field, especially a kind of simple and convenient, the square law device of full-automatic reinforcing bar blanking that can increase work efficiency and blanking device thereof and product line device.
Background technology
In steel bar meter process, have the blanking work cut off reinforcing bar in a large number, traditional Steel Reinforcing Bar Material method has stamping-out mode and abrasive cutoff saw (toothless saw) cutting mode.Wherein stamping-out mode adopts stamping-out cutter to carry out punching to reinforcing bar, be sheared reinforcing bar end face and often there is the irregular shape of a hoof, end face perpendicular to axis, can not be able to not meet in GB " Bar Splicing by Threaded Sleeve code " the smooth vertical requirement of Steel Reinforcing Bar Material section.Abrasive cutoff saw cutting mode cutting-rate is low, and noise is large, there is dust pollution.
Artificial feeding and the longitudinal self-feeding two kinds of equipment is had from feeding style, artificial loading mode efficiency is low, cost is high, labour intensity is large, and the longitudinal self-feeding of equipment adopts the feeding style along the feeding of reinforcing bar axis direction, the rear reinforcing bar of cut-out need move longer distance in the axial direction and can carry out stamping-out next time, and processing is very long for non-cutting time.
Summary of the invention
The object of this invention is to provide a kind of simple and convenient, the square law device of full-automatic reinforcing bar blanking that can increase work efficiency and blanking device thereof and product line device.
Technical scheme of the present invention is: the method for full-automatic reinforcing bar blanking, it is characterized in that comprising the following steps: that reinforcing bar is held up by feeding oil cylinder from reinforcing bar bin to be cut, after highly exceeding striker plate, reinforcing bar slips into reinforcing bar stepping mechanism, localization handspike oil cylinder pushing reinforcing bar is along the running fix of reinforcing bar axis, reinforcing bar is held up by stepping mechanism and delivers in reinforcing bar clamping mechanism, reinforcing bar clamping mechanism clamping reinforcing bar, reinforcing steel bar cutting saw sheet below reinforcing bar or tiltedly below upwards or obliquely upward feeding reinforcing bar is cut sawed-off; After sawed-off reinforcing bar, reinforcing bar cutting equipment is return, reinforcing bar clamping mechanism unclamps reinforcing bar, the reinforcing bar cut off holds up and is transferred to finished product bin by reinforcing bar stepping mechanism, lower one or more is waited that cutting off reinforcing bar picking-up is transferred to reinforcing bar clamping mechanism by reinforcing bar stepping mechanism simultaneously, reinforcing bar clamping mechanism clamping reinforcing bar, the feeding of reinforcing bar cutting equipment is cut off next time, so circulates.
Described reinforcing bar step feeding direction is perpendicular to reinforcing bar axis direction.
Also comprise the following steps: by adjustment reinforcing bar cutting equipment room apart from changing Length of Reinforcement Before Being Incised.
A kind of full-automatic reinforcing bar blanking device, it is characterized in that being made up of high-speed carbide cold sawing machine (1), steel bar clamping structure (2) and reinforcing bar stepping mechanism (3), wherein, described reinforcing bar stepping mechanism (3) holds up reinforcing bar and delivers in steel bar clamping mechanism (2), steel bar clamping mechanism (2) clamping reinforcing bar, reinforcing bar cuts sawed-off by cold sawing machine (1).
Described steel bar clamping mechanism (2) is hydraulic vice or pneumatic, electric vice.
Described reinforcing bar stepping mechanism (3) makes sawtooth pattern retainer plate carry out level and vertically movement along " ten " word guide rail for Electric Machine Control, thus completes the horizontal step feeding work of reinforcing bar.
The retainer plate of described reinforcing bar stepping mechanism (3) is sawtooth pattern, V-type, U-shaped, semi-circular, manipulator or other reinforcing bar effectively can be captured and the form structure of transverse shifting, said structure is arranged side by side for two or more.
Described cold sawing machine (1), clamp system (2), stepping mechanism (3), localization handspike oil cylinder (6) control by PLC is unified.
Described cold sawing machine also can be metal annular sawing machine, hydraulic tongs cuts off.
The full-automatic reinforcing bar discharging production line device of full-automatic reinforcing bar blanking device composition, it is characterized in that two or more Full-automatic blanking device, localization handspike oil cylinder (6), reinforcing bar bin to be cut (7) and finished product bin (8) by being arranged side by side on the same line form, described reinforcing bar bin (7) to be cut and finished product bin (8) lay respectively at the both sides of Full-automatic blanking device, and described localization handspike oil cylinder (6) is positioned between Full-automatic blanking device and reinforcing bar bin to be cut (7).
Effect of the present invention is: the method for full-automatic reinforcing bar blanking, comprise the following steps: that reinforcing bar is held up by feeding oil cylinder from reinforcing bar bin to be cut, after highly exceeding striker plate, reinforcing bar slips into reinforcing bar stepping mechanism, localization handspike oil cylinder pushing reinforcing bar is along the running fix of reinforcing bar axis, reinforcing bar is held up by stepping mechanism and delivers in reinforcing bar clamping mechanism, reinforcing bar clamping mechanism clamping reinforcing bar, reinforcing steel bar cutting saw sheet below reinforcing bar or tiltedly below upwards or obliquely upward feeding reinforcing bar is cut sawed-off; After sawed-off reinforcing bar, reinforcing bar cutting equipment is return, reinforcing bar clamping mechanism unclamps reinforcing bar, the reinforcing bar cut off holds up and is transferred to finished product bin by reinforcing bar stepping mechanism, lower one or more is waited that cutting off reinforcing bar picking-up is transferred to reinforcing bar clamping mechanism by reinforcing bar stepping mechanism simultaneously, reinforcing bar clamping mechanism clamping reinforcing bar, the feeding of reinforcing bar cutting equipment is cut off next time, so circulates.
Full-automatic reinforcing bar blanking device, is made up of cold sawing machine, steel bar clamping structure and reinforcing bar stepping mechanism, and wherein, reinforcing bar stepping mechanism holds up reinforcing bar and delivers in steel bar clamping structure, and steel bar clamping structure clamping reinforcing bar, reinforcing bar cuts sawed-off by cold sawing machine.
In the present invention bar cutting method adopt high-speed carbide cold saw technology and along with the self-feeding mode of reinforcing bar axes normal, monoenergetic does not greatly shorten the Steel Reinforcing Bar Material time, and well can ensure Steel Reinforcing Bar Material section and reinforcing bar axes normal, whole production line only needs people's operation, just can complete the task of original tens people, Length of Reinforcement Before Being Incised can adjust arbitrarily, has good economic benefit.
Below in conjunction with drawings and Examples, the present invention is described further.
Accompanying drawing explanation
Fig. 1 is the production line structural representation of full-automatic reinforcing bar blanking device of the present invention composition;
Fig. 2 is the elevation of Fig. 1;
Fig. 3 is cold sawing machine cutting reinforcing bar schematic diagram;
Fig. 4 is reinforcing bar stepper initial position structural representation;
Fig. 5 is reinforcing bar stepper retainer plate lift structure schematic diagram;
Fig. 6 is reinforcing bar stepper retainer plate translation structure schematic diagram;
Fig. 7 is reinforcing bar stepper retainer plate structure drop schematic diagram;
Fig. 8 is reinforcing bar stepper resetting structure schematic diagram.
Detailed description of the invention
The method of full-automatic reinforcing bar blanking, comprise the following steps: that reinforcing bar is held up by feeding oil cylinder from reinforcing bar bin to be cut, after highly exceeding striker plate, reinforcing bar slips into reinforcing bar stepping mechanism, localization handspike oil cylinder pushing reinforcing bar is along the running fix of reinforcing bar axis, reinforcing bar stepping mechanism holds up and delivers in reinforcing bar clamping mechanism, reinforcing bar clamping mechanism clamping reinforcing bar, reinforcing bar cutting equipment below reinforcing bar or tiltedly below upwards or obliquely upward feeding reinforcing bar is cut sawed-off; After sawed-off reinforcing bar, reinforcing bar cutting equipment is return, reinforcing bar clamping mechanism unclamps reinforcing bar, the reinforcing bar cut off holds up and is transferred to finished product bin by reinforcing bar stepping mechanism, lower one or more is treated that the picking-up of cut-out reinforcing bar is transferred to reinforcing bar and adds locking structure by reinforcing bar stepping mechanism simultaneously, reinforcing bar steps up to clamp reinforcing bar, the feeding of reinforcing bar cutting equipment is cut off next time, so circulates.
Described reinforcing bar feed direction is perpendicular to reinforcing bar axis direction.
Also comprise the following steps: by adjustment reinforcing bar cutting equipment room apart from changing Length of Reinforcement Before Being Incised.
The blanking mode of production of the present invention also may be used for the production and processing of other long bar, materials in the tube.
In Fig. 1, full-automatic reinforcing bar blanking device, is made up of cold sawing machine 1, steel bar clamping structure 2 and reinforcing bar stepping mechanism 3, wherein, reinforcing bar stepping mechanism 3 holds up reinforcing bar and delivers in steel bar clamping structure 2, and steel bar clamping structure 2 clamps reinforcing bar, and reinforcing bar cuts sawed-off by cold sawing machine 1.
Described steel bar clamping structure 2 is hydraulic vice, and reinforcing bar stepping mechanism 3 is zigzag stepping mechanism, and cold sawing machine 1 is the high speed cold saw installing hard alloy saw blade, controls by PLC is unified.
The full-automatic reinforcing bar discharging production line device of full-automatic reinforcing bar blanking device composition, be made up of two or more Full-automatic blanking device, localization handspike oil cylinder 6, reinforcing bar bin 7 to be cut and the finished product bin 8 that are arranged side by side on the same line, described reinforcing bar bin 7 to be cut and finished product bin 8 lay respectively at the both sides of Full-automatic blanking device, and described localization handspike oil cylinder 6 is between Full-automatic blanking device and reinforcing bar bin 7 to be cut.9 is that reinforcing bar transmits mobile chain, and 10 is feeding oil cylinders, and 11 is cold sawing machine feed cylinders, and 12 is striker plates, and 16 is screw-thread steel (see Fig. 2).
In Fig. 3,14 is carbide alloy cold saw sheets, and 15 is cold sawing machine unit heads, and 16 is screw-thread steels, and 17 is vice fixed heads, and 18 is vice oil cylinders.
Reinforcing bar stepper is made up of reinforcing bar retainer plate 21 and cross slide rail 22, reinforcing bar retainer plate 21 is arranged on cross slide rail 22, reinforcing bar retainer plate is moved by translation on cross slide rail, decline and reset process, thus mobile reinforcement location (see Fig. 4-Fig. 8), in Fig. 4-Fig. 8,31,32 and 33 is reinforcing bar initial setting placement location respectively.
Claims (10)
1. the method for full-automatic reinforcing bar blanking, it is characterized in that comprising the following steps: that reinforcing bar is held up by feeding oil cylinder from reinforcing bar bin to be cut, after highly exceeding striker plate, reinforcing bar slips into reinforcing bar stepping mechanism, localization handspike oil cylinder pushing reinforcing bar is along the running fix of reinforcing bar axis, reinforcing bar is held up by stepping mechanism and delivers in reinforcing bar clamping mechanism, reinforcing bar clamping mechanism clamping reinforcing bar, reinforcing steel bar cutting saw sheet below reinforcing bar or tiltedly below upwards or obliquely upward feeding reinforcing bar is cut sawed-off; After sawed-off reinforcing bar, reinforcing bar cutting equipment is return, reinforcing bar clamping mechanism unclamps reinforcing bar, the reinforcing bar cut off holds up and is transferred to finished product bin by reinforcing bar stepping mechanism, lower one or more is waited that cutting off reinforcing bar picking-up is transferred to reinforcing bar clamping mechanism by reinforcing bar stepping mechanism simultaneously, reinforcing bar clamping mechanism clamping reinforcing bar, the feeding of reinforcing bar cutting equipment is cut off next time, so circulates.
2. the method for full-automatic reinforcing bar blanking according to claim 1, is characterized in that described reinforcing bar step feeding direction is perpendicular to reinforcing bar axis direction.
3. the method for full-automatic reinforcing bar blanking according to claim 1 and 2, is characterized in that also comprising the following steps: by adjustment reinforcing bar cutting equipment room apart from changing Length of Reinforcement Before Being Incised.
4. a full-automatic reinforcing bar blanking device, it is characterized in that being made up of high-speed carbide cold sawing machine (1), steel bar clamping structure (2) and reinforcing bar stepping mechanism (3), wherein, described reinforcing bar stepping mechanism (3) holds up reinforcing bar and delivers in steel bar clamping mechanism (2), steel bar clamping mechanism (2) clamping reinforcing bar, reinforcing bar cuts sawed-off by cold sawing machine (1).
5. full-automatic reinforcing bar blanking device according to claim 4, is characterized in that described steel bar clamping mechanism (2) is for hydraulic vice or pneumatic, electric vice.
6. full-automatic reinforcing bar blanking device according to claim 4, it is characterized in that described reinforcing bar stepping mechanism (3) makes sawtooth pattern retainer plate carry out level and vertically movement along " ten " word guide rail for Electric Machine Control, thus complete the horizontal step feeding work of reinforcing bar.
7. full-automatic reinforcing bar blanking device according to claim 4, the retainer plate that it is characterized in that described reinforcing bar stepping mechanism (3) is sawtooth pattern, V-type, U-shaped, semi-circular, manipulator or other reinforcing bar effectively can be captured and the form structure of transverse shifting, said structure is arranged side by side for two or more.
8. full-automatic reinforcing bar blanking device according to claim 4, is characterized in that described cold sawing machine (1), clamp system (2), stepping mechanism (3), localization handspike oil cylinder (6) control by PLC is unified.
9. full-automatic reinforcing bar blanking device according to claim 4, is characterized in that described cold sawing machine also can be metal annular sawing machine, hydraulic tongs cuts off.
10. the full-automatic reinforcing bar discharging production line device be made up of the full-automatic reinforcing bar blanking device one of claim 4 to 7 Suo Shu, it is characterized in that two or more Full-automatic blanking device, localization handspike oil cylinder (6), reinforcing bar bin to be cut (7) and finished product bin (8) by being arranged side by side on the same line form, described reinforcing bar bin (7) to be cut and finished product bin (8) lay respectively at the both sides of Full-automatic blanking device, and described localization handspike oil cylinder (6) is positioned between Full-automatic blanking device and reinforcing bar bin to be cut (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610068690.3A CN105499446A (en) | 2016-02-01 | 2016-02-01 | Full-automatic rebar blanking method and blanking device thereof as well as production line device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610068690.3A CN105499446A (en) | 2016-02-01 | 2016-02-01 | Full-automatic rebar blanking method and blanking device thereof as well as production line device |
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| CN105499446A true CN105499446A (en) | 2016-04-20 |
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| CN201610068690.3A Pending CN105499446A (en) | 2016-02-01 | 2016-02-01 | Full-automatic rebar blanking method and blanking device thereof as well as production line device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106270307A (en) * | 2016-08-16 | 2017-01-04 | 北京五隆兴科技发展有限公司 | Reinforcing bar horizontal step delivering equipment and control method |
| CN106694762A (en) * | 2017-02-14 | 2017-05-24 | 上海牧森自动化设备有限公司 | Pre-production equipment for ballpoint ball |
| CN107598032A (en) * | 2017-08-18 | 2018-01-19 | 徐州宇飞电力科技有限公司 | Wire clamp raw material transmits cutter device |
| CN108202169A (en) * | 2016-12-16 | 2018-06-26 | 东台市远洋不锈钢制造有限公司 | A kind of symmetrical Dou end faces automatic steel tube feeding technique |
| CN109702274A (en) * | 2017-10-25 | 2019-05-03 | 无锡天辰冷拉型钢有限公司 | Sawed-off material protection conveying device |
| CN110142452A (en) * | 2019-06-03 | 2019-08-20 | 重庆市綦江区宏利汽配有限公司 | A kind of sawing machine disconnecting device with material collection function |
| CN110340258A (en) * | 2019-07-25 | 2019-10-18 | 缙云唐纳机械科技有限公司 | A kind of steel intercept unit of armored concrete |
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| CN108202169A (en) * | 2016-12-16 | 2018-06-26 | 东台市远洋不锈钢制造有限公司 | A kind of symmetrical Dou end faces automatic steel tube feeding technique |
| CN106694762A (en) * | 2017-02-14 | 2017-05-24 | 上海牧森自动化设备有限公司 | Pre-production equipment for ballpoint ball |
| CN106694762B (en) * | 2017-02-14 | 2019-08-06 | 上海牧森自动化设备有限公司 | A kind of pre-production equipment of ball pen ball |
| CN107598032A (en) * | 2017-08-18 | 2018-01-19 | 徐州宇飞电力科技有限公司 | Wire clamp raw material transmits cutter device |
| CN109702274A (en) * | 2017-10-25 | 2019-05-03 | 无锡天辰冷拉型钢有限公司 | Sawed-off material protection conveying device |
| CN110142452A (en) * | 2019-06-03 | 2019-08-20 | 重庆市綦江区宏利汽配有限公司 | A kind of sawing machine disconnecting device with material collection function |
| CN110340258A (en) * | 2019-07-25 | 2019-10-18 | 缙云唐纳机械科技有限公司 | A kind of steel intercept unit of armored concrete |
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Address after: 102447 Beijing city Fangshan District Qinglong Town North Liu Zhuang No. 78, No. 1 Applicant after: Beijing Wulongxing Technology Development Co., Ltd. Address before: 102447 Beijing city Fangshan District Qinglong Town North Liu Zhuang No. 78, No. 1 Applicant before: BEIJING WULONGXING MACHINERY MANUFACTURING CO., LTD. |
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