CN105498941A - Combined TCS intelligent coarse slime sorting machine - Google Patents
Combined TCS intelligent coarse slime sorting machine Download PDFInfo
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- CN105498941A CN105498941A CN201610001800.4A CN201610001800A CN105498941A CN 105498941 A CN105498941 A CN 105498941A CN 201610001800 A CN201610001800 A CN 201610001800A CN 105498941 A CN105498941 A CN 105498941A
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- tcs
- coarse slime
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- separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B11/00—Feed or discharge devices integral with washing or wet-separating equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B13/00—Control arrangements specially adapted for wet-separating apparatus or for dressing plant, using physical effects
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- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
Abstract
The invention relates to a combined TCS intelligent coarse slime sorting machine. The combined TCS intelligent coarse slime sorting machine comprises a plurality of TCS intelligent coarse slime sorting units, a set of feeding, discharging, pressure-stabilization and backwater system and a set of intelligent control system. Particularly, the combined TCS intelligent coarse slime sorting machine is provided with a feeding-homogenizing buffer tank and a plurality of TCS intelligent coarse slime sorting units (1-4), wherein the feeding-homogenizing buffer tank is higher than the TCS intelligent coarse slime sorting units and is connected with feeding holes of the TCS intelligent coarse slime sorting units through feeding pipelines; a concentrate collection tank is arranged in the middle of the TCS intelligent coarse slime sorting units and a concentrate trough and a concentrate tank on the upper part of each sorting unit are connected through the pipeline; a tailing collection tank is arranged according to requirements and is connected with outlets of discharging pumps of the TCS intelligent coarse slime sorting units through tailing pipelines; a pressure-stabilization water tank is arranged on the TCS intelligent coarse slime sorting units and is connected with a bottom flow tank of each TCS intelligent coarse slime sorting unit through a pipeline.
Description
Technical field
Patent of the present invention belongs to coal preparation technology field, is specifically related to a kind of coarse slime (other mineral or water treatment) intelligent screening installation.
Background technology
Along with the demand of government and society for clean coal generally increases, the requirement for the technology and equipment of coal washing promotes gradually.According to the data of Chinese coal processing and utilization association, often selected 100,000,000 tons of raw coal, by Coal Clean coal washing technique, can get rid of ash content about 1,300 ten thousand tons, nearly 350,000 tons of sulphur content, reduce sulfur dioxide (SO2) emissions and reach 490,000 tons; Meanwhile, efficiency of fire coal 10% ~ 15% can be improved.In addition, China's " Coal Industrial policy " requirement, newly-built big-and-middle-sized colliery should the coal preparation plant of the corresponding scale of auxiliary construction, encourages to concentrate mining area construction groupmine's coal preparation plant at middle and small scale coal mine.
The separation of coarse slime machine that coal preparation plant adopts generally has spiral and hindered bed separator two kinds, and the latter (industry is often referred to as TBS, CSS or TCS etc.) is as a kind of economic, practical separation of coarse slime equipment, and its application is more general.This equipment main operational principle is: utilize ascending current in cell body, produce turbulent bed, this bed is regarded as autogenous medium bed, it can according to treating that the difference of sorting material density carries out classification: the ascending current of certain pressure and flow velocity enters pressure water tank, is distributed to equably bottom separator by turbulence plate.Under the effect of ascending current, start layering after solid material enters separator, the highdensity material of coarse granule concentrates on the bottom of cell body, and fine grained and case of low density loads then flow to cell body top.Along with feeding continuously of material, the continuous overflow of thin and light material is to overflow collection groove, and cleaned coal is from sub-separation system top overflow, and mine tailing is discharged by discharge pump by mine tailing nesting box.In assorting room, intelligence control system detects the bed situation in sub-separation system, and when its density changes, this system will carry out intelligent control joint to realize discharge stay in grade to equipment.
Along with produced on-site requires to continue to increase to the disposal ability of equipment, the diameter of existing separation of coarse slime machine is also increasing, but along with the increasing of diameter, pan feeding, concentrate, mine tailing, top water are difficult to realize being uniformly distributed in separation tube, this just causes cylindrical shell each section upper bed layer uneven and changes greatly, and sharpness of separation declines.
Therefore we have developed the TCS intelligence separation of coarse slime unit of separating effect the best, then by the mode of parallel combination TCS intelligence separation of coarse slime unit, ensureing under the prerequisite of sharpness of separation the best, improve the disposal ability of TCS intelligence separation of coarse slime machine, and simplify sorting adjustment difficulty, to maintain and to improve the precision of separation of coarse slime.
Summary of the invention
For the defect that prior art exists, patent of the present invention provides a kind of knockdown TCS intelligence separation of coarse slime machine, effectively can solve the requirement that current separation of coarse slime produces extension.
The technical scheme that patent of the present invention adopts is as follows:
Patent of the present invention provides a kind of knockdown TCS intelligence separation of coarse slime machine, and comprising: a set of pan feeding, discharge, voltage stabilizing, top water system, a set of intelligence control system composition, is specially: this equipment comprises multiple TCS intelligence separation of coarse slime unit (1 ~ 4); The pan feeding homogenization buffer case of this equipment is higher than TCS intelligence separation of coarse slime cell layout and be positioned at the central upper of equipment, is connected with TCS intelligent separation of coarse slime unit feeding mouth by pan feeding pipeline; A concentrate collecting box is set in the centre position of multiple stage TCS intelligence separation of coarse slime unit, is connected with concentrate case by the concentrate hopper of pipeline by each relatively independent separation unit top; The position of the mine tailing collecting box of this equipment can be arranged as required, is exported be connected by the discharge pump of tail-mineral pipeline and TCS intelligence separation of coarse slime unit; The water tank of voltage regulation of this equipment is connected by the underflow case of pipeline with multiple TCS intelligence separation of coarse slime unit; The voltage stabilizing top water delivery side of pump of this equipment is connected by the top water water inlet of pipeline with TCS intelligence separation of coarse slime unit; The intelligence control system of this equipment is connected with TCS intelligence separation of coarse slime unit by wired mode, undertaken carrying out synthetic determination and specificity adjustment, to meet the requirement of various sharpness of separation to the sorting situation in each TCS intelligence separation of coarse slime unit by the feedback signal of densitometer, flowmeter and automatic regulating valve.
Patent of the present invention is provided with unified pan feeding homogenization buffer case, the center feeding cylinder that so just can realize multiple TCS intelligence separation of coarse slime unit is in parallel, changing current separation of coarse slime machine relies on single separation system to realize the present situation of sorting, achieved the regulation and control of production capacity by valve, the quantity also by increasing TCS intelligence separation of coarse slime unit increases the production capacity of outfit of equipment.
Patent of the present invention is provided with unified water tank of voltage regulation, this device is connected with the underflow case of each TCS intelligence separation of coarse slime unit, the mine tailing discharge dilution for each TCS intelligence separation of coarse slime unit can be realized, contribute to the tailings discharging of each TCS intelligence separation of coarse slime unit.
Patent of the present invention is provided with unified mine tailing collecting box, the drainage conduit of each TCS intelligence separation of coarse slime unit be all connected with unique mine tailing collecting box of knockdown TCS intelligence separation of coarse slime machine, the total mine tailing discharge of this separator is all discharged by this mine tailing nesting box is unified.
Patent of the present invention is provided with unified concentrate collecting box, be connected by unique concentrate collecting box of the concentrate drainage conduit of each TCS intelligence separation of coarse slime unit with knockdown TCS intelligence separation of coarse slime machine, the total concentrate of this equipment all will be collected by this concentrate collecting box is unified.
Patent of the present invention is provided with unified intelligence control system, and the sorting property for each independent TCS intelligence separation of coarse slime unit self realizes real-time specificityization and controls, to realize the stable sorting in each TCS intelligence separation of coarse slime unit.
Patent of the present invention brings following beneficial effect: patent of the present invention optimizes the charging and discharging mode of single barrel of traditional TCS intelligence separation of coarse slime unit, adopt the feed-type of unified pan feeding, which achieves the real-time adjustment of the production capacity of equipment, when upstream supplied materials reduces, arbitrary or several TCS intelligence separation of coarse slime unit can be closed, to reduce production cost; When expect production capacity increase time, can directly to set up in equipment TCS intelligence separation of coarse slime unit and need not be extra add.In addition, adopt central intelligent control system in the present system, specificity can be realized to arbitrary TCS intelligence separation of coarse slime unit and to control but not integrally-regulated, thus ensure that sharpness of separation and the ability of TCS intelligence separation of coarse slime unit.By the unified marker method of this equipment, effectively solve the problem of discharge stability, reduce the instability of discharge system and susceptible to plugging possibility.Therefore, patent of the present invention extends the adaptability of separation of coarse slime machine to separation of coarse slime ability, is the basis that separation of coarse slime machine is established in Coal Preparation Plant extensive use.
Accompanying drawing explanation
Fig. 1 is the knockdown TCS intelligence separation of coarse slime machine structural representation that patent of the present invention provides
Fig. 2 is the knockdown TCS intelligence separation of coarse slime pusher side face structural representation that patent of the present invention provides.
Fig. 3 is knockdown TCS intelligence separation of coarse slime machine plan structure schematic diagram (twin-tub) that patent of the present invention provides.
Fig. 4 is knockdown TCS intelligence separation of coarse slime machine plan structure schematic diagram (three barrels) that patent of the present invention provides.
Fig. 5 is knockdown TCS intelligence separation of coarse slime machine plan structure schematic diagram (four barrels) that patent of the present invention provides.
In figure: 1. pan feeding homogenization buffer case; 2. water tank of voltage regulation; 3. mine tailing collecting box; 4.TCS intelligence separation of coarse slime unit; 5. drive unit, 6. concentrate collecting box; 7. discharge pump; 8. intelligence control system; 9. underflow case.
Detailed description of the invention
Below in conjunction with accompanying drawing, patent of the present invention is described further:
Embodiment 1.
As shown in Figure 3: the parallel connection of two TCS intelligence separation of coarse slime unit 4 is contained in knockdown TCS intelligence separation of coarse slime machine, pan feeding baffle-box 1 is connected with two TCS intelligence separation of coarse slime unit 4 respectively by pipeline.
Embodiment 2.
As shown in Figure 4, the parallel connection of three TCS intelligence separation of coarse slime unit 4 is contained in knockdown TCS intelligence separation of coarse slime machine, and pan feeding baffle-box 1 is connected with three TCS intelligence separation of coarse slime unit 4 respectively by pipeline.
Embodiment 3.
As shown in Figure 5, the parallel connection of four TCS intelligence separation of coarse slime unit 4 is contained in knockdown TCS intelligence separation of coarse slime machine, and pan feeding baffle-box 1 is connected with four TCS intelligence separation of coarse slime unit 4 respectively by pipeline.
Claims (4)
1. a knockdown TCS intelligence separation of coarse slime machine, is characterized in that: TCS intelligence separation of coarse slime machine by multiple TCS intelligence separation of coarse slime unit, a set of pan feeding, discharge, voltage stabilizing, top water system, a set of intelligence control system composition; Be specially: arrange a pan feeding homogenization buffer case and multiple TCS intelligence separation of coarse slime unit (1 ~ 4), pan feeding homogenization buffer case, higher than TCS intelligence separation of coarse slime cell layout, is connected with TCS intelligence separation of coarse slime unit feeding mouth by pan feeding pipeline; A concentrate collecting box is set in the centre position of multiple stage TCS intelligence separation of coarse slime unit, is connected with concentrate case by the concentrate hopper of pipeline by each separation unit top; Arrange a mine tailing collecting box, the position of mine tailing collecting box can be arranged as required, is exported be connected by the discharge pump of tail-mineral pipeline and TCS intelligence separation of coarse slime unit; Arrange a water tank of voltage regulation on the top of TCS intelligence separation of coarse slime unit, water tank of voltage regulation is connected by the underflow case of pipeline with each TCS intelligence separation of coarse slime unit; Arrange a set of voltage stabilizing top water system, voltage stabilizing top water delivery side of pump is connected by the top water water inlet of pipeline with TCS intelligence separation of coarse slime unit; Arrange a set of intelligence control system, this intelligence control system is connected with TCS intelligence separation of coarse slime unit by wired mode.
2. knockdown TCS intelligence separation of coarse slime machine according to claim 1, is characterized in that: described TCS intelligence separation of coarse slime unit comprises 1 sorting cylindrical shell, 1 SMART JAMMER, 1 cover push up (operating) water nozzle, 1 concentrate spill box, 1 mine tailing collecting box, 1 mine tailing discharge pump, 1 cover densitometer, 1 cover flowmeter, 1 control valve.
3. knockdown TCS intelligence separation of coarse slime machine according to claim 1, it is characterized in that: one group of TCS intelligence separation of coarse slime machine can by 1,2,3 or 4 TCS intelligence separation of coarse slime unit and a set of pan feeding, discharge, voltage stabilizing, top water system, a set of intelligence control system composition composition, may be combined with into the various ways such as a word, product word, field word.
4. knockdown TCS intelligence separation of coarse slime machine according to claim 1, it is characterized in that: described intelligence control system is connected by the densitometer of wired mode and TCS intelligence separation of coarse slime unit, flowmeter, electric control valve, frequency converter, gather the flow of each separation unit, bed density information, calculated by model and compare with setting value, provide the regulating parameter of discharge pump frequency and control valve opening, realize sorting.
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CN201610001800.4A CN105498941A (en) | 2016-01-05 | 2016-01-05 | Combined TCS intelligent coarse slime sorting machine |
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CN202238332U (en) * | 2011-09-28 | 2012-05-30 | 长沙有色冶金设计研究院有限公司 | Flotation assembly |
CN102755934A (en) * | 2012-07-24 | 2012-10-31 | 福建省龙岩龙能粉煤灰综合利用有限公司 | Cell type multi-stage flotation separation equipment for coal ash |
CN103391900A (en) * | 2010-12-21 | 2013-11-13 | Fl史密斯公司 | Flotation machine, froth recovery apparatus, and method for recovering material |
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CN104907158A (en) * | 2015-06-23 | 2015-09-16 | 天津美腾科技有限公司 | TCS intelligent coarse slime sorting machine |
CN205462683U (en) * | 2016-01-05 | 2016-08-17 | 天津美腾科技有限公司 | Modular TCS intelligence coarse coal mud sorter |
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CN103391900A (en) * | 2010-12-21 | 2013-11-13 | Fl史密斯公司 | Flotation machine, froth recovery apparatus, and method for recovering material |
CN202238332U (en) * | 2011-09-28 | 2012-05-30 | 长沙有色冶金设计研究院有限公司 | Flotation assembly |
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