CN105498909A - Crusher rotor - Google Patents
Crusher rotor Download PDFInfo
- Publication number
- CN105498909A CN105498909A CN201610027243.3A CN201610027243A CN105498909A CN 105498909 A CN105498909 A CN 105498909A CN 201610027243 A CN201610027243 A CN 201610027243A CN 105498909 A CN105498909 A CN 105498909A
- Authority
- CN
- China
- Prior art keywords
- hammer
- axle sleeve
- dish
- axle
- hammer dish
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C13/00—Disintegrating by mills having rotary beater elements ; Hammer mills
- B02C13/26—Details
- B02C13/28—Shape or construction of beater elements
- B02C2013/2808—Shape or construction of beater elements the beater elements are attached to disks mounted on a shaft
Abstract
The invention discloses a crusher rotor and belongs to the technical field of crushing machinery. The crusher rotor comprises a hammer disc main shaft and a plurality of hammer discs arranged on the outer side of the hammer disc main shaft at intervals in a sleeving mode, wherein the hammer discs are fixed to the hammer disc main shaft through flat keys, and hammer heads are connected between adjacent hammer discs through hammer shafts. The crusher rotor is characterized in that hammer shaft sleeve holes are formed in the position, close to the outer edge, of each hammer disc in a ring array mode, a hammer shaft sleeve allowing the corresponding hammer shaft to penetrate through is positioned in each hammer shaft sleeve hole, the end faces of the two ends of the hammer shaft sleeve in each hammer shaft sleeve hole protrude out of the end faces of the two ends of the hammer disc where the hammer shaft sleeve hole is located, the outer sides of the portions, protruding out of the end faces of the two ends of the corresponding hammer disc, of each hammer shaft sleeve are sleeved with reinforcing flanges respectively, the hammer shafts penetrate through the hammer shaft sleeves of the hammer discs to position the hammer heads between adjacent hammer discs, and the hammer heads can rotate around the hammer shafts. The crusher rotor is reasonable in design, high in structural strength and convenient to maintain and dismantle, and abrasion resistance and impact resistance are effectively improved.
Description
Technical field
The invention belongs to crushing mechanism technical field, particularly a kind of crusher rotor.
Background technology
Disintegrating machine is widely used in the various fields such as mine, smelting, building materials, highway, railway, water conservancy and chemical industry.Wherein, hammer mill is directly the disintegrating machine that the material of 600-1800 millimeter is crushed to less than 25 or 25 millimeters by maximum particle size; The tup that rotor of hammer type crusher of the prior art generally comprises main shaft, is arranged at the hammer dish on main shaft and is arranged between adjacent hammer dish, during disintegrating machine work, High Rotation Speed made by driven by motor main shaft, material enters in disintegrating machine chamber uniformly, the pivotal tup of high speed impacts, shearing splitting material, until material is broken.
Crusher rotor as the core component of disintegrating machine, its force-bearing situation very severe, especially hammer dish and tup, during the larger material impact hammer dish of volume, not only can cause the heavy wear of hammer dish outer rim, and hammer dish also can produce distortion or axial twist, easily causes main shaft to rupture; In addition, when the pivotal tup impact of high speed, shearing material, the stressed hammer axle fracture easily causing very greatly location tup; And existing crusher rotor, only adopt flat key mode to lock between main shaft and hammer dish to be integrated, produce impact stress because tup hits and answer moment to imitate greatly, key, keyway can be made when easily causing flat key to be fixed on main shaft to produce distortion, cause that axial location is unreliable, gap is large, cause complete machine oscillation, noise is large.
Above-mentioned weak point has had a strong impact on the normal operation of disintegrating machine, and cause frequent maintenance and change parts, impact is produced, and brings huge economic loss to manufacturing enterprise.
Summary of the invention
The object of this invention is to provide a kind of reasonable in design, structural strength large, be convenient to repair demolition, and anti-wear performance and the high crusher rotor of impact resistance, efficiently solves above-mentioned background technology Problems existing.
The technical scheme that the present invention adopts for achieving the above object is: a kind of crusher rotor, comprise hammer dish main shaft and spacer sleeve and be located at multiple hammer dishes outside described hammer dish main shaft, described multiple hammer dish is fixed on hammer dish main shaft by flat key, tup is connected with by hammer axle between described adjacent hammer dish, the position annular array of the outer edge of described each hammer dish offers hammer axle sleeve hole, the hammer axle sleeve passed for hammer axle is positioned with in each hammer axle sleeve hole, the two ends end face of the hammer axle sleeve in each hammer axle sleeve hole protrudes the two ends end face with the hammer dish of its assembling respectively, also reinforcing flange is arranged with respectively outside the hammer axle sleeve protruding each hammer dish two ends end face, described hammer axle through each hammer dish hammer axle sleeve and tup is positioned at adjacent hammer dish, and tup can around hammer axle rotate.
Further technical scheme of the present invention is: also comprise thrust axis and pulling force axle sleeve, the position of the outer edge of described hammer dish also annular array offer for for thrust axis cover through thrust axis trepanning, between two hammer axle sleeve holes that thrust axis trepanning is adjacent on hammer dish, pulling force axle sleeve is positioned in described thrust axis trepanning and the two ends end face of every bar pulling force axle sleeve protrudes hammer dish two ends end face respectively, and the pulling force axle sleeve in adjacent two hammer dishes compresses mutually, described thrust axis is through the pulling force axle sleeve of each hammer dish; The pulling force axle sleeve outer circumferential surface heap of described protrusion hammer dish end face is welded with wearing layer.
Further technical scheme of the present invention is: described hammer axle is segmentation structure, comprises hammer axle I and hammer axle II; The outer circumferential surface of described hammer dish and the position of the outer edge of hammer dish both sides end face are piled respectively and are welded with wearing layer; The outer circumferential surface heap of described reinforcing flange is welded with wearing layer.
A kind of crusher rotor of the present invention has following beneficial effect:
1, a kind of crusher rotor of the present invention, by hammer axle sleeve, hammer axle is positioned on hammer dish, thus tup is positioned between two adjacent hammer dishes, outside with hour hammer axle sleeve is also arranged with reinforcing flange, adopts such structure, and material can not direct jump bit axle, not to be hit wearing and tearing by hammer axle sleeve and reinforcing flange protection hammer axle, optimize the intensity of hammer axle, hammer axle stressing conditions improves, and hammer axle is not easy to wear, fracture; The present invention all piles and is welded with wearing layer on each member outside face contacted with material in addition, improves the abrasion condition of parts, greatly increases anti-wear performance of the present invention and impact resistance;
2, compared to prior art, the present invention adds thrust axis between adjacent hammer axle, all hammer dishes connect as a whole through all hammer dishes by thrust axis, are distributed on each hammer dish with making the uniform force of crusher rotor of the present invention when broken material, improve the force-bearing situation of hammer dish; In addition, when one of them flat key lost efficacy, when this hammer dish and hammer dish main shaft come off, be also connected with other hammer dishes by this thrust axis, prevent hammer dish from rocking or radial rotating in the axis of hammer dish main shaft; Meanwhile, when larger material impact hammer dish end face, owing to there being the effect of thrust axis, hammer dish will cause hammer dish main shaft to rupture because of generation distortion or axial twist, effectively protects hammer dish main shaft;
3, the tup in the present invention is positioned between adjacent hammer dish by hammer axle, and tup can rotate around hammer axle, when running into the not breakable material that volume is comparatively large or hardness is higher, tup can be screwed in the inner space between two hammer dishes, formed and automatically hide, protect tup and hammer axle, extend the service life of tup and hammer axle;
4, hammer axle of the present invention adopts segmentation structure, and hammer axle is divided into two sections, and assembly difficulty is little, raises the efficiency; In addition, because the force-bearing situation of tup and hammer axle is severe, the rear hammer dish of long-time use, tup and hammer axle all can produce distortion, when needs detachable maintaining, all-in-one-piece hammer shaft length is comparatively large, and after distortion, dismounting is very difficult, hammer axle is divided into two sections by the present invention, reduce the length of single hammer axle, be convenient to detachable maintaining, improve operating efficiency.
Below in conjunction with drawings and Examples, a kind of crusher rotor of the present invention is further described.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of crusher rotor of the present invention;
Fig. 2 is the left view (broken section) of Fig. 1;
Fig. 3 is the structural representation of hammer dish of the present invention;
Fig. 4 is the sectional view of A-A shown in Fig. 3;
Drawing reference numeral illustrates: 1-hammer dish main shaft, 2-hammer dish, and 21-hammers axle sleeve hole into shape, 22-thrust axis trepanning, and 3-hammers axle sleeve into shape, 4-reinforcing flange, and 5-hammers axle into shape, and 51-hammers axle I, 52-into shape and hammers axle II, 6-tup into shape, 7-flat key, 8-thrust axis, 9-pulling force axle sleeve.
Detailed description of the invention
As shown in Figures 1 to 4, a kind of crusher rotor of the present invention, comprise hammer dish main shaft 1 and spacer sleeve and be located at 8 hammer dishes 2 outside described hammer dish main shaft 1, hammer dish main shaft 1 axially offers keyway and is provided with flat key 7 in keyway, and described 8 hammer dishes 2 are fixed on hammer dish main shaft 1 respectively by flat key 7.
The position annular array of the outer edge of described each hammer dish 2 offers 5 hammer axle sleeve holes 21, the hammer axle sleeve 3 passed for hammer axle 5 is positioned with in each hammer axle sleeve hole 21, the two ends end face of the hammer axle sleeve 3 in each hammer axle sleeve hole 21 protrudes the two ends end face with the hammer dish 2 of its assembling respectively, is also arranged with reinforcing flange 4 respectively outside the hammer axle sleeve 3 protruding each hammer dish 2 two ends end face; Described hammer axle 5 through each hammer dish 2 hammer axle sleeve 3 and tup 6 is positioned at adjacent hammer dish 2, and tup 6 can around hammer axle 5 rotate.In the present embodiment; by hammer axle sleeve, hammer axle is positioned on hammer dish; thus tup is positioned between two adjacent hammer dishes, the outside with hour hammer axle sleeve is also arranged with reinforcing flange, adopts such structure; hammer axle sleeve 3 and reinforcing flange 4 are enclosed within outside hammer axle 5; material can not direct jump bit axle, not to be hit wearing and tearing, and to increase the intensity hammering axle into shape by hammer axle sleeve and reinforcing flange protection hammer axle; hammer axle stressing conditions improves, and hammer axle is not easy to wear, fracture.
Due to crusher rotor in the course of the work, the force-bearing situation very severe of tup 6 and hammer axle 5, the rear hammer dish 2 of long-time use, tup 6 and hammer axle 5 all can produce distortion, when needs detachable maintaining, all-in-one-piece hammer axle 5 length is larger, after distortion, dismounting is very difficult, therefore in the present embodiment, hammer axle 5 is segmentation structure, comprise hammer axle I 51 and hammer axle II 52, tup 6 is positioned at adjacent hammer dish 2, by reducing the length of single hammer axle 5 through hammer axle sleeve 3 by hammer axle I 51 and hammer axle II 52 successively, reduce the difficulty of detachable maintaining, improve operating efficiency.
The present invention also includes thrust axis 8 and pulling force axle sleeve 9, the position of the outer edge of described hammer dish 2 also annular array offers 5 thrust axis trepannings 22 passed for pulling force axle sleeves 9, between two hammer axle sleeve holes 21 that thrust axis trepanning 22 is adjacent on hammer dish 2, pulling force axle sleeve 9 is positioned in described thrust axis trepanning 22 and the two ends end face of every bar pulling force axle sleeve 9 protrudes hammer dish 2 two ends end face respectively, and adjacent two pulling force axle sleeves 9 compress mutually, the pulling force axle sleeve 9 mutually compressed plays position-limiting action to hammer dish 2 equally; Described thrust axis 8 is through the pulling force axle sleeve 9 of each hammer dish 2.Compared to prior art; the present invention adds thrust axis 8 between adjacent hammer axle 5; all hammer dishes 2 connect as a whole by thrust axis 8; when the end face of larger material impact hammer dish 2; owing to there being the effect of thrust axis 8; hammer dish 2 can not produce distortion or axial twist, avoids hammer dish main shaft 1 and is subject to the torsion of hammer dish 2 and ruptures, effectively protect hammer dish 2 and hammer dish main shaft 1.Thrust axis 8 in the present embodiment is made up of steel pipe, and the outer wall of steel pipe cuts a finedraw in the axial direction, makes steel pipe have expansion function, and the thrust axis 8 that steel pipe is made expands through after pulling force axle sleeve 9, is firmly positioned in pulling force axle sleeve 9.
In the present embodiment, the outer circumferential surface of hammer dish 2, reinforcing flange 4 and pulling force axle sleeve 9 is all piled and is welded with wearing layer, and the position of the outer edge of hammer dish 2 both sides end face is also piled and is welded with wearing layer, improves the abrasion condition of each parts, improves anti-wear performance of the present invention and impact resistance.
Above embodiment is only preferred embodiment of the present invention; structure of the present invention is not limited to the form that above-described embodiment is enumerated; quantity as hammered dish into shape be not limited to the present embodiment lifted 8; the quantity of tup and hammer axle is also not limited to 5 groups that the present embodiment lifts; can adjust according to actual needs; all any amendments done within the spirit and principles in the present invention, equivalent replacement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a crusher rotor, comprise multiple hammer dishes (2) that hammer dish main shaft (1) and spacer sleeve are located at described hammer dish main shaft (1) outside, described multiple hammer dish (2) is fixed on hammer dish main shaft (1) by flat key (7), tup (6) is connected with by hammer axle (5) between described adjacent hammer dish (2), it is characterized in that, the position annular array of the outer edge of described each hammer dish (2) offers hammer axle sleeve hole (21), the hammer axle sleeve (3) passed for hammer axle (5) is positioned with in each hammer axle sleeve hole (21), the two ends end face of the hammer axle sleeve (3) in each hammer axle sleeve hole (21) protrudes the two ends end face with the hammer dish (2) of its assembling respectively, hammer axle sleeve (3) outside of protruding each hammer dish (2) two ends end face is also arranged with reinforcing flange (4) respectively, described hammer axle (5) through each hammer dish (2) hammer axle sleeve (3) and tup (6) is positioned at adjacent hammer dish (2), and tup (6) can around hammer axle (5) rotate.
2. crusher rotor as claimed in claim 1, it is characterized in that, also comprise thrust axis (8) and pulling force axle sleeve (9), the position of the outer edge of described hammer dish (2) also annular array offers the thrust axis trepanning (22) for passing for pulling force axle sleeve (9), thrust axis trepanning (22) is positioned between upper two adjacent hammers axle sleeve hole (21) of hammer dish (2), pulling force axle sleeve (9) is positioned in described thrust axis trepanning (22) and the two ends end face of every bar pulling force axle sleeve (9) protrudes hammer dish (2) two ends end face respectively, and the pulling force axle sleeve (9) in adjacent two hammer dishes (2) compresses mutually, described thrust axis (8) is through the pulling force axle sleeve (9) of each hammer dish (2).
3. crusher rotor as claimed in claim 2, is characterized in that, pulling force axle sleeve (9) the outer circumferential surface heap of described protrusion hammer dish (2) end face is welded with wearing layer.
4. crusher rotor as claimed in claim 1, it is characterized in that, described hammer axle (5) is segmentation structure, comprises hammer axle I (51) and hammer axle II (52).
5. crusher rotor as claimed in claim 1, it is characterized in that, the outer circumferential surface of described hammer dish (2) and the position of the outer edge of hammer dish (2) both sides end face are piled respectively and are welded with wearing layer; The outer circumferential surface heap of described reinforcing flange (4) is welded with wearing layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610027243.3A CN105498909A (en) | 2016-01-16 | 2016-01-16 | Crusher rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610027243.3A CN105498909A (en) | 2016-01-16 | 2016-01-16 | Crusher rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105498909A true CN105498909A (en) | 2016-04-20 |
Family
ID=55707442
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610027243.3A Pending CN105498909A (en) | 2016-01-16 | 2016-01-16 | Crusher rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105498909A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000541A (en) * | 2016-07-20 | 2016-10-12 | 平江县威派云母绝缘材料有限公司 | Flexible rotary type crusher for producing mica sheet by utilizing micarex |
| CN107413441A (en) * | 2017-05-11 | 2017-12-01 | 浙江联创焊接技术有限公司 | The large-scale multigroup spool roll raw material rotor of high abrasion |
| CN109107692A (en) * | 2018-10-30 | 2019-01-01 | 湖北力帝机床股份有限公司 | Crusher rotor and tup arragement construction |
| CN110090691A (en) * | 2019-06-14 | 2019-08-06 | 巩义市金龙恒吉重工机械有限公司 | A kind of scrap steel crusher |
| CN111450940A (en) * | 2020-05-09 | 2020-07-28 | 台州市久鼎金属贸易有限公司 | Rotor assembly for impact hammer crusher |
| CN113333104A (en) * | 2021-07-02 | 2021-09-03 | 山西易通环能科技集团有限公司 | Rotor for household garbage crusher |
| CN109395830B (en) * | 2018-08-30 | 2023-12-26 | 北京百旺环境科技股份有限公司 | Sand making machine rotor and sand making machine |
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|---|---|---|---|---|
| CN2707371Y (en) * | 2004-06-15 | 2005-07-06 | 四川广旺能源发展(集团)有限责任公司水泥分公司 | Hammer plate for hammer type crusher |
| US20060226269A1 (en) * | 2005-04-12 | 2006-10-12 | Riverside Engineering, Inc. | Offset disc hammer assembly for a hammermill |
| CN201300072Y (en) * | 2008-10-06 | 2009-09-02 | 郑州集成机械装备有限公司 | Hammer plate of crusher and hammer type crusher equipped with hammer plate |
| CN102886289A (en) * | 2011-07-22 | 2013-01-23 | 德国哈斯玛克公司 | Rotor of a hammer crusher |
| CN103100465A (en) * | 2013-02-21 | 2013-05-15 | 常熟中材装备重型机械有限公司 | Rotor structure of crusher |
| CN203577877U (en) * | 2013-10-14 | 2014-05-07 | 中材装备集团有限公司 | Rotor hammer disc of hammer crusher |
| CN204320397U (en) * | 2014-12-18 | 2015-05-13 | 四川皇龙智能破碎技术股份有限公司 | A kind of combination hammer pin shaft structure |
| CN204724246U (en) * | 2015-05-26 | 2015-10-28 | 河南中联节能工程有限公司 | 2PCF-2022 single segment hammer type crusher rotor |
| CN205379931U (en) * | 2016-01-16 | 2016-07-13 | 广西辉煌耐磨技术股份有限公司 | Crusher rotor |
-
2016
- 2016-01-16 CN CN201610027243.3A patent/CN105498909A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2707371Y (en) * | 2004-06-15 | 2005-07-06 | 四川广旺能源发展(集团)有限责任公司水泥分公司 | Hammer plate for hammer type crusher |
| US20060226269A1 (en) * | 2005-04-12 | 2006-10-12 | Riverside Engineering, Inc. | Offset disc hammer assembly for a hammermill |
| CN201300072Y (en) * | 2008-10-06 | 2009-09-02 | 郑州集成机械装备有限公司 | Hammer plate of crusher and hammer type crusher equipped with hammer plate |
| CN102886289A (en) * | 2011-07-22 | 2013-01-23 | 德国哈斯玛克公司 | Rotor of a hammer crusher |
| CN103100465A (en) * | 2013-02-21 | 2013-05-15 | 常熟中材装备重型机械有限公司 | Rotor structure of crusher |
| CN203577877U (en) * | 2013-10-14 | 2014-05-07 | 中材装备集团有限公司 | Rotor hammer disc of hammer crusher |
| CN204320397U (en) * | 2014-12-18 | 2015-05-13 | 四川皇龙智能破碎技术股份有限公司 | A kind of combination hammer pin shaft structure |
| CN204724246U (en) * | 2015-05-26 | 2015-10-28 | 河南中联节能工程有限公司 | 2PCF-2022 single segment hammer type crusher rotor |
| CN205379931U (en) * | 2016-01-16 | 2016-07-13 | 广西辉煌耐磨技术股份有限公司 | Crusher rotor |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000541A (en) * | 2016-07-20 | 2016-10-12 | 平江县威派云母绝缘材料有限公司 | Flexible rotary type crusher for producing mica sheet by utilizing micarex |
| CN107413441A (en) * | 2017-05-11 | 2017-12-01 | 浙江联创焊接技术有限公司 | The large-scale multigroup spool roll raw material rotor of high abrasion |
| CN109395830B (en) * | 2018-08-30 | 2023-12-26 | 北京百旺环境科技股份有限公司 | Sand making machine rotor and sand making machine |
| CN109107692A (en) * | 2018-10-30 | 2019-01-01 | 湖北力帝机床股份有限公司 | Crusher rotor and tup arragement construction |
| CN109107692B (en) * | 2018-10-30 | 2023-09-22 | 湖北力帝机床股份有限公司 | Crusher rotor and hammer head arrangement structure |
| CN110090691A (en) * | 2019-06-14 | 2019-08-06 | 巩义市金龙恒吉重工机械有限公司 | A kind of scrap steel crusher |
| CN111450940A (en) * | 2020-05-09 | 2020-07-28 | 台州市久鼎金属贸易有限公司 | Rotor assembly for impact hammer crusher |
| CN113333104A (en) * | 2021-07-02 | 2021-09-03 | 山西易通环能科技集团有限公司 | Rotor for household garbage crusher |
| CN113333104B (en) * | 2021-07-02 | 2023-10-13 | 山西易通环能科技集团有限公司 | Rotor for household garbage crusher |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160420 |