CN105481685A - One-step method for synthesizing salicylic acid with phenol and supercritical carbon dioxide - Google Patents

One-step method for synthesizing salicylic acid with phenol and supercritical carbon dioxide Download PDF

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Publication number
CN105481685A
CN105481685A CN201410527330.6A CN201410527330A CN105481685A CN 105481685 A CN105481685 A CN 105481685A CN 201410527330 A CN201410527330 A CN 201410527330A CN 105481685 A CN105481685 A CN 105481685A
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phenol
supercritical
step synthesis
potassium carbonate
salicylic acid
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CN201410527330.6A
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CN105481685B (en
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王申军
马瑞杰
菅秀君
贾庆龙
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China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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Abstract

The invention relates to a one-step method for synthesizing salicylic acid with phenol and supercritical carbon dioxide, and relates to the technical field of salicylic acid synthesis. According to the method, supported potassium carbonate is adopted as a catalyst, and salicylic acid is synthesized with phenol and supercritical carbon dioxide. According to the invention, supported potassium carbonate is adopted as the catalyst, such that the product can be easily separated from the catalyst. A traditional process flow is simplified, and pickling and washing processes in the traditional processes are eliminated, such that the method is a green and clean production process. With the method, phenol conversion rate and salicylic acid selectivity are improved, and continuous production is realized. With the method, the phenol conversion rate can reach 100%, and the salicylic acid selectivity is up to 99.3%.

Description

By phenol and the salicylic method of supercritical co one-step synthesis
Technical field
The present invention relates to a kind of by phenol and the salicylic method of supercritical co one-step synthesis, belong to Whitfield's ointment synthesis technical field.
Background technology
Whitfield's ointment has another name called salicylic acid, is the important intermediate in the fields such as medicine, dyestuff, chemical industry preparation.In medicine industry, Whitfield's ointment is mainly used in the production of the medicines such as ethoxybenzamide, Xantimetten, acetylsalicylic acid (acetylsalicylic acid); In dyestuffs industries, Whitfield's ointment is for the preparation of chrome fast yellow rd, direct brown 3G N, acid chrome yellow etc.; Whitfield's ointment also can be used as vulcanization of rubber delayer and disinfection preservative etc.
Known salicylic synthetic method is all take phenol as raw material, is first reacted into phenol sodium with sodium hydroxide solution, then passes into carbonic acid gas at normal pressure or middle pressure and carry out carboxylation reaction, then obtain Whitfield's ointment with sulfuric acid acidation.Its shortcoming is that per pass conversion is low, environmental pollution is large, phenol consumption and to recycle energy consumption large etc.
Chinese patent CN1733684 proposes a kind of novel supercritical phase salicylic acid synthesis process.Phenol and sodium hydroxide solution neutralize and make phenol sodium salt by this technique, dry, grind solid sodium phenol as reactant.In autoclave, with sodium phenylate and carbonic acid gas for reactant, generate sodium salicylate through overcritical homogeneous phase carboxylation reaction, acidifying obtains Whitfield's ointment.High purity bigcatkin willow acid product is obtained after refining further.Gas-solid phase inhomogeneous reaction in traditional technology is become homogeneous reaction by the method, and service temperature reduces, speed of reaction is fast, phenol consumption reduces.Its shortcoming still needs to carry out acidifying, water washing process, and environmental pollution is large; In the preparation process of sodium phenylate, sodium phenylate need be carried out repeatedly drying, grind with unwatering, flow process is loaded down with trivial details.
Chinese patent CN200410046076 proposes one with phenol, calcium hydroxide, carbonic acid gas, sulfuric acid for the salicylic method of Material synthesis.Concrete grammar adds metabisulfite solution in phenol, then with calcium hydroxide reaction, produce calcium phenylate or calcium sulfate simultaneously, finally can obtain sodium phenylate solution and calcium sulfate; After the filtrate obtained and sodium phenylate dehydration, pass into carbonic acid gas, carboxylation generates sodium salicylate; By the sodium salicylate of acquisition and sulfuric acid reaction, obtain Whitfield's ointment and sodium sulfate; The metabisulfite solution of acquisition is used for the raw material of next reaction.The advantage of the method replaces sodium hydroxide with calcium hydroxide at a low price, and recycle sodium sulfate reduces production cost, but this reaction sulfuric acid dosage is large, three industrial wastes and environmental pollution weight.
It take ionic liquid as the method for catalyzer salicylate that Chinese patent CN101811962 discloses a kind of.Ionic liquid, phenol add in autoclave by the method, pass into cooled carbonic acid gas and react after sealing.Its advantage is by phenol and carbon dioxide one-step salicylate, is a kind of atomic economy reaction, and technique is simple, environmental friendliness, catalyzer and unreacted raw material can recycle and reuse.Shortcoming is that ionic-liquid catalyst is expensive, and at high temperature easily decomposes, and is not suitable for industrial production.
In the prior art, Xu Mingxian etc. are " salt of wormwood catalysis of phenol is at supercritical CO 2the experimental study of middle salicylate " [J]. colleges and universities' chemical engineering journal, 2011 (3); TakayukiIijima is at " K 2cO 3-catalyzeddirectsynthesisofsalicylicacidfromphenolandsupe rcriticalCO 2" to each provide a kind of take salt of wormwood as the method for catalyzer, phenol and carbon dioxide one-step salicylate to [J] .AppliedCatalysisA:General345 (2008) 12-17, Whitfield's ointment yield 68.3%, selectivity 98.5%.The method technique is simple, but aftertreatment is complicated, and catalyzer is difficult to recycle and reuse.
Above-mentioned Whitfield's ointment synthetic method is all carry out in autoclave, belongs to indirect or semi-successive cultivation technique, cannot realize continuous prodution.
Summary of the invention
The object of the present invention is to provide a kind of by phenol and the salicylic method of supercritical co one-step synthesis, this process simplify conventional process flow, improve the transformation efficiency of phenol and salicylic selectivity, achieve continuous prodution.
Of the present invention is with load salt of wormwood for catalyzer by phenol and the salicylic method of supercritical co one-step synthesis, by phenol and supercritical co salicylate.
Phenol and supercritical co continue through fixed-bed tube reactor, can realize continuous prodution.
Described load potassium carbonate catalyst, after active ingredient salt of wormwood is mixed with homogeneous solution, is prepared from by kneading method.After salt of wormwood homogeneous solution mixes with carrier, binding agent, kneading, shaping, dry, roasting, obtained finished catalyst.
Described load potassium carbonate catalyst is made up of the raw material of following weight percentage: salt of wormwood 10% ~ 25%, carrier 70% ~ 89%, binding agent 1% ~ 5%.
Described load potassium carbonate catalyst carrier is one or more in aluminum oxide, silicon oxide, gac or molecular sieve, preferred gac.
The binding agent of described load potassium carbonate catalyst is one or more in diluted acid, Attapulgite or aluminium glue.
Described load potassium carbonate catalyst profile is bar shaped or spherical.
The technique of described salicylate is successive reaction, and supercritical co consumption is much larger than phenol, and load potassium carbonate catalyst loadings is determined by fixed-bed tube reactor size used.
In the technique of described salicylate, temperature of reaction is 160 ~ 200 DEG C, preferably 180 DEG C ~ 190 DEG C.
In the technique of described salicylate, reaction pressure is 7.6 ~ 10Mpa, preferred 8Mpa.
In the technique of described salicylate, reaction velocity is 0.1 ~ 2h -1, preferably 0.3 ~ 0.5h -1.
Supercritical co has the special ability of dissolving other materials, and the Whitfield's ointment generated in reaction is dissolved in wherein.The present invention adopts loading type salt of wormwood as catalyzer, makes reaction product and catalyst separating simply, simplifies traditional technology, achieve the recycle and reuse of catalyzer.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention adopts loading type salt of wormwood as catalyzer, makes product and catalyst separating simple, simplifies conventional process flow, and eliminates pickling in traditional technology, water washing process, belongs to green process for cleanly preparing;
(2) invention increases the transformation efficiency of phenol and salicylic selectivity, achieve continuous prodution.Phenol conversion can reach 100%, and salicylic selectivity is up to 99.3%.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated, but do not limit enforcement of the present invention.
Raw materials usedly be commercially available prod.
The preparation of load potassium carbonate catalyst:
Salt of wormwood is mixed with the certain mass mark aqueous solution by the first step; Carrier and binding agent mix by second step; Solution of potassium carbonate joins in the mixture of carrier and caking agent by the 3rd step, mediates evenly, extruded moulding.After catalyzer drying at room temperature for some time after shaping, 500 DEG C of roasting 5h, obtain load potassium carbonate catalyst.
Embodiment 1
Take gac as carrier, aluminium glue prepares the catalyzer of different salt of wormwood charge capacity for binding agent.In fixed-bed tube reactor, temperature 190 DEG C, pressure 8Mpa, air speed 0.3h -1under condition, by phenol and supercritical co salicylate, investigate different salt of wormwood charge capacity Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affects.Concrete outcome is in table 1.
Table 1 different salt of wormwood charge capacity Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect
Embodiment 2
With salt of wormwood charge capacity 15%, other condition is with embodiment 1, and investigation different carriers Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect.Concrete outcome is in table 2.
Table 2 different carriers Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect
Whitfield's ointment building-up reactions:
Take gac as carrier, the catalyst loading that salt of wormwood charge capacity 15% obtains is in fixed-bed tube reactor, and phenol and supercritical co continue through reactor and generate Whitfield's ointment.Investigate differing temps, pressure, air speed Pyrogentisinic Acid transformation efficiency and Whitfield's ointment optionally to affect.
Embodiment 3
Under catalyzer, reaction pressure, air speed same case, investigation differential responses temperature Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect in table 3.
Table 3 differing temps Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect
Embodiment 4
Under catalyzer, temperature, air speed same case, investigation differential responses pressure Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect in table 4.
Table 4 pressure Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect
Embodiment 5
Under catalyzer, temperature of reaction, pressure same case, investigation differential responses air speed Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect in table 5.
Table 5 air speed Pyrogentisinic Acid's transformation efficiency and Whitfield's ointment optionally affect

Claims (9)

1. by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: with load salt of wormwood for catalyzer, by phenol and supercritical co salicylate.
2. according to claim 1 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: load potassium carbonate catalyst, after active ingredient salt of wormwood is mixed with homogeneous solution, is prepared from by kneading method.
3. according to claim 1 and 2 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: load potassium carbonate catalyst is made up of the raw material of following weight percentage: salt of wormwood 10% ~ 25%, carrier 70% ~ 89%, binding agent 1% ~ 5%.
4. according to claim 3 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: load potassium carbonate catalyst carrier is one or more in aluminum oxide, silicon oxide, gac or molecular sieve.
5. according to claim 4 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: load potassium carbonate catalyst carrier is gac.
6. according to claim 3 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: the binding agent of load potassium carbonate catalyst is one or more in diluted acid, Attapulgite or aluminium glue.
7. according to claim 1 and 2 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: be 160 ~ 200 DEG C by the temperature of reaction of phenol and supercritical co salicylate.
8. according to claim 1 and 2 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: be 7.6 ~ 10Mpa by the reaction pressure of phenol and supercritical co salicylate.
9. according to claim 1 and 2 by phenol and the salicylic method of supercritical co one-step synthesis, it is characterized in that: be 0.1 ~ 2h by the reaction velocity of phenol and supercritical co salicylate -1.
CN201410527330.6A 2014-10-09 2014-10-09 By phenol and the salicylic method of supercritical carbon dioxide one-step synthesis Active CN105481685B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403465A (en) * 2022-05-20 2022-11-29 湖南工程学院 Preparation method for synthesizing organic carboxylic ester from carbon dioxide and olefin
CN115806480A (en) * 2022-12-02 2023-03-17 华夏碧水环保科技股份有限公司 Salicylic acid production method by comprehensively utilizing wastewater

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4996354A (en) * 1988-09-21 1991-02-26 Basf Aktiengesellschaft Preparation of 2,4-dihydroxybenzoic acid
CN103012124A (en) * 2012-12-26 2013-04-03 浙江大学 Preparation method of 3,6-dichloro-2-hydroxybenzoic acid

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4996354A (en) * 1988-09-21 1991-02-26 Basf Aktiengesellschaft Preparation of 2,4-dihydroxybenzoic acid
CN103012124A (en) * 2012-12-26 2013-04-03 浙江大学 Preparation method of 3,6-dichloro-2-hydroxybenzoic acid

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
TAKAYUKI IIJIMA AND TATSUAKI YAMAGUCHI: "K2CO3-catalyzed direct synthesis of salicylic acid from phenol and supercritical CO2", 《APPLIED CATALYSIS A: GENERAL》 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115403465A (en) * 2022-05-20 2022-11-29 湖南工程学院 Preparation method for synthesizing organic carboxylic ester from carbon dioxide and olefin
CN115403465B (en) * 2022-05-20 2023-08-18 湖南工程学院 A kind of preparation method of carbon dioxide and olefin synthetic organic carboxylate
CN115806480A (en) * 2022-12-02 2023-03-17 华夏碧水环保科技股份有限公司 Salicylic acid production method by comprehensively utilizing wastewater

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