CN105479650A - Forming device and forming method of anti-static composite foaming block stamping base material - Google Patents

Forming device and forming method of anti-static composite foaming block stamping base material Download PDF

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Publication number
CN105479650A
CN105479650A CN201510975894.0A CN201510975894A CN105479650A CN 105479650 A CN105479650 A CN 105479650A CN 201510975894 A CN201510975894 A CN 201510975894A CN 105479650 A CN105479650 A CN 105479650A
Authority
CN
China
Prior art keywords
foaming
base material
foaming mould
antistatic
punching press
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510975894.0A
Other languages
Chinese (zh)
Inventor
陈巧云
徐丽
征建高
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Zhengzhihun Patent Technology Service Co Ltd
Original Assignee
Suzhou Zhengzhihun Patent Technology Service Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Zhengzhihun Patent Technology Service Co Ltd filed Critical Suzhou Zhengzhihun Patent Technology Service Co Ltd
Priority to CN201510975894.0A priority Critical patent/CN105479650A/en
Publication of CN105479650A publication Critical patent/CN105479650A/en
Priority to PCT/CN2016/101111 priority patent/WO2017107613A1/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/22Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length consisting of at least two parts of chemically or physically different materials, e.g. having different densities
    • B29C44/24Making multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/20Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of indefinite length
    • B29C44/32Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements
    • B29C44/322Incorporating or moulding on preformed parts, e.g. linings, inserts or reinforcements the preformed parts being elongated inserts, e.g. cables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/36Feeding the material to be shaped
    • B29C44/46Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length
    • B29C44/50Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying
    • B29C44/52Feeding the material to be shaped into an open space or onto moving surfaces, i.e. to make articles of indefinite length using pressure difference, e.g. by extrusion or by spraying between moving surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/56After-treatment of articles, e.g. for altering the shape

Landscapes

  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a forming device and a forming method of an anti-static composite foaming block stamping base material. The forming device comprises a hard tough plastic sheet, cross texture embossing rollers, a foaming mould, anti-static film pressure connecting forming rollers and a plate cutting machine, wherein all components are arranged vertically or horizontally according to the order above; the foaming mould is internally provided with a foaming mould cavity; and the cross texture embossing rollers are arranged at one side of the foaming mould. The forming device is simple in structure, convenient and quick to use, and high in efficiency; operation steps are popular and easy to understand; after a user inserts the equipped hard tough plastic sheet into the cross texture embossing rollers of the forming device, the forming device can automatically complete all other steps and manufactures the qualified stamping base material, so that the manufacturing cost is reduced; and the application range is relatively wide.

Description

The shaped device of a kind of antistatic composite foamed lattice gear punching press base material and forming method thereof
Technical field
The present invention relates to a kind of shaped device of punching press base material, the shaped device of especially a kind of antistatic composite foamed lattice gear punching press base material and forming method thereof.
Background technology
We utilize pottery can make the article of many finenesses now, such as teacup, teapot, ornament etc., but the handicraft of these potteries all exists same defect, that is exactly fragile, in transport or in handling process, be easy to produce mutual collision, article produced and destroys.The dividing plate that present people's great majority use all is made by papery, and its cost is low, so use more extensive.It is thin that the dividing plate of papery compares, the difference that elasticity compares, in the process used, do not have very large effect.The height that the material cost of manufacture more effective than papery dividing plate compares, in manufacturing process, making step is also comparatively loaded down with trivial details, and equipment operation gets up also gruelling, and it is expensive that the price of therefore selling naturally just compares.
Summary of the invention
The object of the invention is to the above problem overcoming prior art existence, shaped device and the forming method thereof of a kind of antistatic composite foamed lattice gear punching press base material are provided, this apparatus structure is simple, and easy to use, efficiency is higher, operating procedure is easy-to-understand, the hard tough plastic tab be equipped with inserts in crossbar knurling rolls of the present invention by user, and equipment will complete other institute in steps automatically, produces qualified punching press base material, reduce cost of manufacture, range of application is more extensive.
The shaped device of a kind of antistatic composite foamed lattice gear punching press base material, comprise hard tough plastic tab, crossbar knurling rolls, foaming mould, electrostatic prevention film crimping format roll and lath cutter, described all components and parts become vertical successively according to said sequence or the arrangement of/horizontal direction, the inside of described foaming mould is provided with foaming mould die cavity, described crossbar knurling rolls are arranged at the side of foaming mould, effervescent nozzle on described foaming mould is arranged at the side near crossbar knurling rolls, foaming and setting district on described foaming mould is arranged at the side away from crossbar knurling rolls, described electrostatic prevention film crimping format roll is arranged at the side near foaming and setting district, described lath cutter is arranged at the side near electrostatic prevention film crimping format roll.
Further, described foaming and setting district is provided with rotatable mouth mould and Turn Angle Control System, regulates the rotational angle of described rotatable mouth mould can change the thickness specification of the composite foamed lattice gear punching press base material that foaming and setting district manufactures.
Further, described rotatable mouth mould is provided with sizing extruding slope and the straight body of sizing, and described sizing extruding slope and the straight body of sizing regulate gradient and exit width respectively by Turn Angle Control System.
Further, described electrostatic prevention film crimping format roll is connected with antistatic membranous disc, and the electrostatic prevention film on described antistatic membranous disc is replaceable.
Further, described electrostatic prevention film crimping format roll is connected with drive motors.
Further, the cutter in described lath cutter is replaceable.
The forming method of antistatic composite foamed lattice gear punching press base material, comprises the steps:
(1) in the middle of two crossbar knurling rolls, insert hard tough plastic tab, described crossbar knurling rolls extrude crossbar in hard tough plastic tab both sides simultaneously;
(2) the hard tough plastic tab with crossbar is conveyed in foaming mould by described crossbar knurling rolls, and hard tough plastic tab is positioned in the middle of foaming mould by the foaming mould die cavity in foaming mould;
(3) effervescent nozzle of foaming mould both sides setting, sprays expanded material to the hard tough plastic tab surface in foaming mould die cavity;
(4) expanded material foams in foaming mould die cavity, preformed foaming lattice gear punching press base material;
(5) on electrostatic prevention film, smear gum, or use the electrostatic prevention film with gum, be set on electrostatic prevention film crimping format roll;
(6) described electrostatic prevention film crimping format roll presses electrostatic prevention film in the hard tough plastic tab both sides with expanded material;
(7) lath cutter is by the rectangular on-gauge plate cutting into various length specification of composite foamed for the antistatic made lattice gear punching press base material;
(8) check the antistatic of forming composite foamed lattice gear punching press base material, certified products are sorted out warehouse-in.
Further, in step, the specification that the exit width of foaming mould can specify according to client sets.
The invention has the beneficial effects as follows:
1. this apparatus structure is simple, and easy to use, efficiency is higher, and operating procedure is easy-to-understand;
2. the hard tough plastic tab be equipped with inserts in crossbar knurling rolls of the present invention by user, and equipment will complete other institute in steps automatically, produces qualified punching press base material;
3. reduce cost of manufacture, range of application is more extensive.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is structural representation of the present invention.
In figure: hard tough plastic tab 1, crossbar knurling rolls 2, foaming mould 3, effervescent nozzle 4, foaming mould die cavity 5, foaming and setting district 6, antistatic membranous disc 7, electrostatic prevention film crimping format roll 8, lath cutter 9, rotatable mouth mould 10, sizing extruding slope 11, straight body 12 of shaping.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further described
As shown in Figure 1, the shaped device of a kind of antistatic composite foamed lattice gear punching press base material, comprise hard tough plastic tab 1, crossbar knurling rolls 2, foaming mould 3, electrostatic prevention film crimping format roll 8 and lath cutter 9, described all components and parts become vertical successively according to said sequence or the arrangement of/horizontal direction, the inside of described foaming mould 3 is provided with foaming mould die cavity 5, described crossbar knurling rolls 2 are arranged at the side of foaming mould 3, effervescent nozzle 4 on described foaming mould 3 is arranged at the side near crossbar knurling rolls 2, foaming and setting district 6 on described foaming mould 3 is arranged at the side away from crossbar knurling rolls 2, described electrostatic prevention film crimping format roll 8 is arranged at the side near foaming and setting district 6, described lath cutter 9 is arranged at the side near electrostatic prevention film crimping format roll 8.
Further, described foaming and setting district 6 is provided with rotatable mouth mould 10 and Turn Angle Control System, regulates the rotational angle of described rotatable mouth mould 10 can change the thickness specification of the composite foamed lattice gear punching press base material that foaming and setting district 6 manufactures.
Further, described rotatable mouth mould 10 is provided with sizing extruding slope 11 and the straight body 12 of sizing, and described sizing extruding slope 11 and the straight body 12 of sizing regulate gradient and exit width respectively by Turn Angle Control System.
Further, described electrostatic prevention film crimping format roll 8 is connected with antistatic membranous disc 7, and the electrostatic prevention film on described antistatic membranous disc 7 is replaceable.
Further, described electrostatic prevention film crimping format roll 8 is connected with drive motors.
Further, the cutter in described lath cutter 9 is replaceable.
The forming method of antistatic composite foamed lattice gear punching press base material, comprises the steps:
(1) in the middle of two crossbar knurling rolls 2, insert hard tough plastic tab 1, described crossbar knurling rolls 2 extrude crossbar in hard tough plastic tab 1 both sides simultaneously;
(2) the hard tough plastic tab 1 with crossbar is conveyed in foaming mould 3 by described crossbar knurling rolls 2, and hard tough plastic tab 1 is positioned in the middle of foaming mould 3 by the foaming mould die cavity 5 in foaming mould 3;
(3) effervescent nozzle 4 of foaming mould 3 both sides setting, sprays expanded material to hard tough plastic tab 1 surface in foaming mould die cavity 5;
(4) expanded material foams in foaming mould die cavity 5, preformed foaming lattice gear punching press base material;
(5) on electrostatic prevention film, smear gum, or use the electrostatic prevention film with gum, be set on electrostatic prevention film crimping format roll 8;
(6) described electrostatic prevention film crimping format roll 8 presses electrostatic prevention film in hard tough plastic tab 1 both sides with expanded material;
(7) lath cutter 9 is by the rectangular on-gauge plate cutting into various length specification of composite foamed for the antistatic made lattice gear punching press base material;
(8) check the antistatic of forming composite foamed lattice gear punching press base material, certified products are sorted out warehouse-in.
Further, in step 2, the specification that the exit width of foaming mould 3 can specify according to client sets.
Specific embodiment:
When user needs to make punching press base material, first need to open switch, the harder tough plastic tab be equipped with is put into shaped device.Hard tough plastic tab is in crossbar knurling rolls, and both sides can be crimped crossbar, and then starts to enter processing in foaming mould; Effervescent nozzle in foaming mould sprays foaming to foaming mould die cavity, by foaming and setting district by the foaming and setting on hard tough plastic tab, hard tough plastic tab after foaming and setting needs electrostatic prevention film crimping format roll to crimp one deck electrostatic prevention film, punching press base material has just been carried out, and is finally cut by the punching press base material made by lath cutter; Preparation method being easily understood very, does not need to waste user's long time; After user uses this device, power switch is turned off just passable.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; change can be expected easily or replace, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention is as the criterion with the protection domain of claim.

Claims (8)

1. the shaped device of an antistatic composite foamed lattice gear punching press base material, comprise hard tough plastic tab (1), crossbar knurling rolls (2), foaming mould (3), electrostatic prevention film crimping format roll (8) and lath cutter (9), it is characterized in that: described all components and parts become vertical successively according to said sequence or the arrangement of/horizontal direction, the inside of described foaming mould (3) is provided with foaming mould die cavity (5), described crossbar knurling rolls (2) are arranged at the side of foaming mould (3), effervescent nozzle (4) on described foaming mould (3) is arranged at the side near crossbar knurling rolls (2), foaming and setting district (6) on described foaming mould (3) is arranged at the side away from crossbar knurling rolls (2), described electrostatic prevention film crimping format roll (8) is arranged at the side near foaming and setting district (6), described lath cutter (9) is arranged at the side near electrostatic prevention film crimping format roll (8).
2. the composite foamed lattice of a kind of antistatic keep off the shaped device of punching press base material according to claim 1, it is characterized in that: described foaming and setting district (6) is provided with rotatable mouth mould (10) and Turn Angle Control System, regulate the rotational angle of described rotatable mouth mould (10) that the thickness specification of the composite foamed lattice gear punching press base material that foaming and setting district (6) manufactures can be changed.
3. the composite foamed lattice of a kind of antistatic keep off the shaped device of punching press base material according to claim 2, it is characterized in that: described rotatable mouth mould (10) is provided with sizing extruding slope (11) and the straight body of sizing (12), described sizing extruding slope (11) and the straight body of sizing (12) regulate gradient and exit width respectively by Turn Angle Control System.
4. the composite foamed lattice of a kind of antistatic keep off the shaped device of punching press base material according to claim 1, it is characterized in that: described electrostatic prevention film crimping format roll (8) is connected with antistatic membranous disc (7), and the electrostatic prevention film on described antistatic membranous disc (7) is replaceable.
5. the composite foamed lattice of a kind of antistatic keep off the shaped device of punching press base material according to claim 1, it is characterized in that: described electrostatic prevention film crimping format roll (8) is connected with drive motors.
6. the composite foamed lattice of a kind of antistatic keep off the shaped device of punching press base material according to claim 1, it is characterized in that: the cutter in described lath cutter (9) is replaceable.
7. a forming method for the composite foamed lattice gear of the antistatic described in any one of claim 1 to 6 claim punching press base material, is characterized in that, comprise the steps:
(1) in the middle of two crossbar knurling rolls (2), insert hard tough plastic tab (1), described crossbar knurling rolls (2) extrude crossbar in hard tough plastic tab (1) both sides simultaneously;
(2) the hard tough plastic tab (1) with crossbar is conveyed in foaming mould (3) by described crossbar knurling rolls (2), and hard tough plastic tab (1) is positioned in the middle of foaming mould (3) by the foaming mould die cavity (5) in foaming mould (3);
(3) effervescent nozzle (4) of foaming mould (3) both sides setting, sprays expanded material to hard tough plastic tab (1) surface in foaming mould die cavity (5);
(4) expanded material foaming in foaming mould die cavity (5), preformed foaming lattice gear punching press base material;
(5) on electrostatic prevention film, smear gum, or use the electrostatic prevention film with gum, be set on electrostatic prevention film crimping format roll (8);
(6) described electrostatic prevention film crimping format roll (8) presses electrostatic prevention film in hard tough plastic tab (1) both sides with expanded material;
(7) lath cutter (9) is by the rectangular on-gauge plate cutting into various length specification of composite foamed for the antistatic made lattice gear punching press base material;
(8) check the antistatic of forming composite foamed lattice gear punching press base material, certified products are sorted out warehouse-in.
8. the forming method according to right 7, is characterized in that: in step (2), and the specification that the exit width of foaming mould (3) can specify according to client sets.
CN201510975894.0A 2015-12-22 2015-12-22 Forming device and forming method of anti-static composite foaming block stamping base material Pending CN105479650A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510975894.0A CN105479650A (en) 2015-12-22 2015-12-22 Forming device and forming method of anti-static composite foaming block stamping base material
PCT/CN2016/101111 WO2017107613A1 (en) 2015-12-22 2016-09-30 Apparatus and method for forming stamping matrix having antistatic composite foaming grid spacer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510975894.0A CN105479650A (en) 2015-12-22 2015-12-22 Forming device and forming method of anti-static composite foaming block stamping base material

Publications (1)

Publication Number Publication Date
CN105479650A true CN105479650A (en) 2016-04-13

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Application Number Title Priority Date Filing Date
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WO (1) WO2017107613A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017107613A1 (en) * 2015-12-22 2017-06-29 苏州征之魂专利技术服务有限公司 Apparatus and method for forming stamping matrix having antistatic composite foaming grid spacer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059711A1 (en) * 1999-04-07 2000-10-12 United Plastics Corporation Foamed polymer composition product including support member and process for making same
CN204054589U (en) * 2014-06-30 2014-12-31 上海永玺环境科技有限公司 The extrusion die of RPVC foam building template
CN205439047U (en) * 2015-12-22 2016-08-10 苏州征之魂专利技术服务有限公司 Prevent that compound foaming check of static keep off punching press substrate forming device

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Publication number Priority date Publication date Assignee Title
CN1320514A (en) * 2000-04-26 2001-11-07 湖南龙升新材料有限公司 Apparatus for production line of composite glass fibre-polyurethane plates (sections)
FI122417B (en) * 2002-06-05 2012-01-13 Selvaag Spinoff As Process for the manufacture of fibrous fiber reinforced products
CN102059833B (en) * 2010-10-27 2013-11-06 航天材料及工艺研究所 Combined fiber reinforced water-blown polyurethane hard foam composite board, production method and production equipment thereof
ITMI20130316A1 (en) * 2013-03-04 2014-09-05 Afros Spa METHOD AND APPARATUS FOR SIMULTANEOUS FOAMING AND IN CONTINUOUS TWO OR MORE PANELS
CN105479650A (en) * 2015-12-22 2016-04-13 苏州征之魂专利技术服务有限公司 Forming device and forming method of anti-static composite foaming block stamping base material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000059711A1 (en) * 1999-04-07 2000-10-12 United Plastics Corporation Foamed polymer composition product including support member and process for making same
CN204054589U (en) * 2014-06-30 2014-12-31 上海永玺环境科技有限公司 The extrusion die of RPVC foam building template
CN205439047U (en) * 2015-12-22 2016-08-10 苏州征之魂专利技术服务有限公司 Prevent that compound foaming check of static keep off punching press substrate forming device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017107613A1 (en) * 2015-12-22 2017-06-29 苏州征之魂专利技术服务有限公司 Apparatus and method for forming stamping matrix having antistatic composite foaming grid spacer

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