CN105479632B - Vulcanizing press and its vulcanization process - Google Patents
Vulcanizing press and its vulcanization process Download PDFInfo
- Publication number
- CN105479632B CN105479632B CN201511019807.0A CN201511019807A CN105479632B CN 105479632 B CN105479632 B CN 105479632B CN 201511019807 A CN201511019807 A CN 201511019807A CN 105479632 B CN105479632 B CN 105479632B
- Authority
- CN
- China
- Prior art keywords
- air
- lower platform
- air curtain
- guide post
- vulcanizing press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
Abstract
The present invention provides a kind of vulcanizing press and its vulcanization process, it is related to vulcanization field, wherein vulcanizing press includes vulcanizer ontology, the vulcanizer ontology includes pedestal, lower platform, upper mounting plate and top plate, pedestal is equipped with the guide post moved up and down for lower platform, is equipped with the hydraulic cylinder connecting with lower platform bottom among guide post；The air curtain apparatus that air curtain can be formed between upper mounting plate and lower platform is provided in lower platform surrounding.Due to increasing air curtain apparatus, the effect kept the temperature to vulcanizing press is realized, to save the energy consumption of vulcanization purl machine in use.The invention also includes a kind of vulcanization process using vulcanizing press.
Description
Technical field
The present invention relates to vulcanization fields, in particular to a kind of vulcanizing press and its vulcanization process.
Background technique
Vulcanizing press is widely used as vulcanization plant in rubber product industry.Current compression molding
Machine generally comprises upper and lower heating plate, carries out heating vulcanization by the way that sulfurizing mould to be placed between upper and lower heating plate, heating side
Formula can be with the heating of electric heating, heat-conducting oil heating or steam or electromagnetic heating etc..
In the prior art, the upper and lower heating platform of vulcanizing press be directly it is exposed in air, no matter therefore using what
Kind heating method, can all cause heat to be largely lost in air, not only affect working environment, also result in during heating
The extension of heating time, wastes the energy.
Summary of the invention
The purpose of the present invention is to provide a kind of vulcanizing press and its vulcanization process, to improve the above problem.
Present invention offer is generated heat a kind of vulcanizing press: including vulcanizer ontology, the vulcanizer ontology include pedestal, under
Platform, upper mounting plate and top plate, pedestal are equipped with the guide post moved up and down for lower platform, are equipped among guide post and connect with lower platform bottom
Hydraulic cylinder；
The air curtain apparatus that air curtain can be formed between upper mounting plate and lower platform is provided in lower platform surrounding；
When using vulcanizing press, air curtain apparatus can spray air-flow, to form one between upper mounting plate and lower platform
Road hinders the air between upper mounting plate and lower platform and the air curtain of outside air progress convection current.
Since lower platform surrounding is equipped with air curtain apparatus, carried out in sulfidation using vulcanizing press, or complete
During replacing after the vulcanization for once treating vulcanization workpiece wait vulcanize workpiece, air curtain can effectively hinder upper mounting plate under
Air and outside air between platform carry out convection current, so as to effectively prevent the heat exchange between air, with realization pair
The effect that vulcanizing press is kept the temperature.
The upper mounting plate surrounding is provided with wind guiding mechanism corresponding with air curtain apparatus；
The air curtain that wind guiding mechanism sprays air curtain apparatus is oriented to, so that the air-flow to form air curtain be made not enter as far as possible
Space between platform and lower platform, to further reduce the heat loss of vulcanizing press.
The air curtain apparatus is circumscribed with heating equipment, and the wind guiding mechanism is connect with heating equipment by pipeline；
Air curtain apparatus is circumscribed with heating equipment, and the air curtain itself so as to form it into has certain temperature, when this
When temperature is close with the operating temperature of vulcanizing press, air curtain is by the temperature of itself further to upper mounting plate and lower flat
Platform and in-between air are kept the temperature；
Moreover, because wind guiding mechanism is connect with heating equipment by pipeline, thus sprayed from air curtain apparatus, by heating
Air-flow enter wind guiding mechanism after, then returned in heating equipment by pipeline, thus the utilization for enabling the air-flow of heating to recycle,
Further save the energy.
It is provided in the air curtain apparatus or the pipeline or the heating equipment for solid residue in filtered airflow
Filter device；
Due to can inevitably generate residue during vulcanizing press vulcanizes band vulcanization workpiece, these residuals
Object once enters in air curtain, will be blown away by air-flow, and enters in airflow circulating.In air curtain apparatus or pipeline or heating equipment
Filter device is set, these residues can be effectively prevented and again appeared in air curtain during airflow circulating.
Present invention offer is generated heat a kind of vulcanizing press: including vulcanizer ontology, the vulcanizer ontology include pedestal, under
Platform, upper mounting plate and top plate, pedestal are equipped with the guide post moved up and down for lower platform, are equipped among guide post and connect with lower platform bottom
Hydraulic cylinder, upper mounting plate and lower platform be arranged among guide post, be provided on every guide post can between adjacent guide post shape
At the air curtain apparatus of air curtain；
When using vulcanizing press, the air curtain apparatus being arranged on guide post can spray air-flow, thus in guide post and guide post
Between form the air curtain for hindering air between upper mounting plate and lower platform and outside air to carry out convection current together.
Due to being equipped with air curtain apparatus between guide post, carried out in sulfidation using vulcanizing press, or complete
During replacing after the primary vulcanization for treating vulcanization workpiece wait vulcanize workpiece, air curtain can effectively hinder upper mounting plate to put down with lower
Air and outside air between platform carry out convection current, so as to effectively prevent the heat exchange between air, to realize to flat
The effect that plate vulcanizer is kept the temperature.
Wind guiding mechanism corresponding with air curtain apparatus is provided on the guide post；
The air curtain that wind guiding mechanism sprays air curtain apparatus is oriented to, so that the air-flow to form air curtain be made not enter as far as possible
Space between platform and lower platform, to further reduce the heat loss of vulcanizing press.
The air curtain apparatus is circumscribed with heating equipment, and the wind guiding mechanism is connect with heating equipment by pipeline；
Air curtain apparatus is circumscribed with heating equipment, and the air curtain itself so as to form it into has certain temperature, when this
When temperature is close with the operating temperature of vulcanizing press, air curtain is by the temperature of itself further to upper mounting plate and lower flat
Platform and in-between air are kept the temperature；
Moreover, because wind guiding mechanism is connect with heating equipment by pipeline, thus sprayed from air curtain apparatus, by heating
Air-flow enter wind guiding mechanism after, then returned in heating equipment by pipeline, thus the utilization for enabling the air-flow of heating to recycle,
Further save the energy
Multiple air outlets are provided on the air curtain apparatus, the air outlet can whole outlet air or part outlet air；
Since in the vulcanizing press course of work, lower plate can be moved up and down along guide post, therefore plate mobile one instantly
After section distance, a part of air outlet being arranged on guide post can be located at the lower section of lower plate, these are located at going out below lower plate
Air port, which can be chosen whether to be further continued at this time by operator to spray air-flow, forms air curtain；
In addition, have part during lower plate moves up and down along guide post and just blocked by lower plate in air outlet,
This part air outlet needs to stop to spray air-flow when being sheltered from by lower platform.
The position detector for detecting lower platform position is provided on the guide post, position detector and air curtain apparatus connect
Whether connecing and control each air outlet；
Since the speed of lower treadmill exercise is relatively fast, position detector can sensitively detect each air outlet phase
Judge whether the air outlet needs to continue to spray air-flow for the position of lower plate, and according to preset program and above-mentioned position.
Vulcanization workpiece progress vulcanization process is treated using the vulcanizing press the present invention also provides a kind of, including,
S1: workpiece to be vulcanized is cut into the blocky workpiece that length is 20~60cm, width is 20-40mm, and its table of polishing
The burr in face keeps its surface smooth；
S2: sample to be tested is lain in the upper surface of lower platform；
S3: lower platform is raised to workpiece to be vulcanized and is bonded with upper mounting plate lower surface, and begins to warm up upper mounting plate and lower platform.
The present invention is implemented as follows: one of obstruction upper mounting plate and lower platform can be formed by being provided on vulcanizing press
Between air and outside air carry out convection current air curtain air curtain apparatus, to be protected to vulcanizing press in the course of work
Temperature.
The beneficial effects of the present invention are: realizing the effect kept the temperature to vulcanizing press due to increasing air curtain apparatus
Fruit, to save the energy consumption of vulcanization purl machine in use.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is a kind of schematic perspective view of vulcanizing press provided by the embodiment of the present invention；
Fig. 2 is a kind of another schematic perspective view of vulcanizing press provided by the embodiment of the present invention；
Fig. 3 is the enlarged drawing at a kind of A of vulcanizing press provided by the embodiment of the present invention in Fig. 2；
Fig. 4 is a kind of another schematic perspective view of vulcanizing press provided by the embodiment of the present invention；
Appended drawing reference summarizes:
Upper mounting plate 100, lower platform 200, top plate 300, guide post 400, air curtain apparatus 500,510, wind guiding mechanism 600, position
Detector 700.
Specific embodiment
In the prior art, the upper and lower heating platform of vulcanizing press be directly it is exposed in air, no matter therefore using what
Kind heating method, can all cause heat to be largely lost in air, not only affect working environment, also result in during heating
The extension of heating time, wastes the energy.
In view of this, the present invention provides a kind of vulcanizing press and its vulcanization process, to improve the above problem.
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.Therefore, below to the reality of the invention provided in the accompanying drawings
The detailed description for applying example is not intended to limit the range of claimed invention, but is merely representative of selected implementation of the invention
Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
First embodiment, as shown in Figure 1 and Figure 2, present invention offer are generated heat a kind of vulcanizing press: including vulcanizer ontology,
Vulcanizer ontology includes pedestal, lower platform 200, upper mounting plate 100 and top plate 300, and pedestal is equipped with and leads for what lower platform moved up and down
Column 400, guide post centre are equipped with the hydraulic cylinder connecting with lower platform bottom；
The air curtain dress that air curtain can be formed between upper mounting plate 100 and lower platform 200 is provided in the surrounding of lower platform 200
Set 500；
When using vulcanizing press, air curtain apparatus 500 can spray air-flow, thus upper mounting plate 100 and lower platform 200 it
Between form the air curtain for hindering air between upper mounting plate and lower platform and outside air to carry out convection current together.
Since lower platform surrounding is equipped with air curtain apparatus, carried out in sulfidation using vulcanizing press, or complete
During replacing after the vulcanization for once treating vulcanization workpiece wait vulcanize workpiece, air curtain can effectively hinder upper mounting plate under
Air and outside air between platform carry out convection current, so as to effectively prevent the heat exchange between air, with realization pair
The effect that vulcanizing press is kept the temperature.
Second embodiment, as shown in Figure 1, Figure 2, Figure 3 shows
100 surrounding of upper mounting plate is provided with wind guiding mechanism 600 corresponding with air curtain apparatus 500；
The air curtain that wind guiding mechanism 600 sprays air curtain apparatus 500 is oriented to, to make to be formed the air-flow of air curtain as far as possible not
Into space between upper mounting plate 100 and lower platform 200, to further reduce the heat loss of vulcanizing press.
Air curtain apparatus 500 is circumscribed with heating equipment, and wind guiding mechanism 600 is connect with heating equipment by pipeline；Wind guiding mechanism
The air guide hole 610 that the air-flow sprayed for air curtain apparatus enters wind guiding mechanism is provided on 600.
Air curtain apparatus is circumscribed with heating equipment, and the air curtain itself so as to form it into has certain temperature, when this
When temperature is close with the operating temperature of vulcanizing press, air curtain is by the temperature of itself further to upper mounting plate and lower flat
Platform and in-between air are kept the temperature；
Moreover, because wind guiding mechanism is connect with heating equipment by pipeline, thus sprayed from air curtain apparatus, by heating
Air-flow wind guiding mechanism is entered by air guide hole after, then returned in heating equipment by pipeline, to enable the air-flow of heating
The utilization of circulation, further saves the energy.
The filter device for solid residue in filtered airflow is provided in air curtain apparatus or pipeline or heating equipment；
Due to can inevitably generate residue during vulcanizing press vulcanizes band vulcanization workpiece, these residuals
Object once enters in air curtain, will be blown away by air-flow, and enters in airflow circulating.In air curtain apparatus or pipeline or heating equipment
Filter device is set, these residues can be effectively prevented and again appeared in air curtain during airflow circulating.
Remaining not described part is the same as embodiment one.
3rd embodiment, such as Fig. 4, the present invention provide a kind of vulcanizing press that generates heat: including vulcanizer ontology, the vulcanization
Machine ontology includes pedestal, lower platform 200, upper mounting plate 100 and top plate 300, and pedestal is equipped with the guide post moved up and down for lower platform
400, guide post centre is equipped with the hydraulic cylinder connecting with lower platform bottom, and upper mounting plate 100 and lower platform 200 are arranged in guide post 400
Between, the air curtain apparatus 510 that air curtain can be formed between adjacent guide post is provided on every guide post；
When using vulcanizing press, the air curtain apparatus 510 being arranged on guide post 400 can spray air-flow, thus in guide post
The air curtain for hindering air and outside air progress convection current between upper mounting plate 100 and lower platform 200 together is formed between guide post.
Due to being equipped with air curtain apparatus between guide post, carried out in sulfidation using vulcanizing press, or complete
During replacing after the primary vulcanization for treating vulcanization workpiece wait vulcanize workpiece, air curtain can effectively hinder upper mounting plate to put down with lower
Air and outside air between platform carry out convection current, so as to effectively prevent the heat exchange between air, to realize to flat
The effect that plate vulcanizer is kept the temperature.
Wind guiding mechanism 600 corresponding with air curtain apparatus 500 is provided on guide post 400；
The air curtain that wind guiding mechanism sprays air curtain apparatus is oriented to, so that the air-flow to form air curtain be made not enter as far as possible
Space between platform and lower platform, to further reduce the heat loss of vulcanizing press.
Air curtain apparatus 500 is circumscribed with heating equipment, and wind guiding mechanism 600 is connect with heating equipment by pipeline；Wind guiding mechanism
The air guide hole 610 that the air-flow sprayed for air curtain apparatus enters wind guiding mechanism is provided on 600；
Air curtain apparatus is circumscribed with heating equipment, and the air curtain itself so as to form it into has certain temperature, when this
When temperature is close with the operating temperature of vulcanizing press, air curtain is by the temperature of itself further to upper mounting plate and lower flat
Platform and in-between air are kept the temperature；
Moreover, because wind guiding mechanism is connect with heating equipment by pipeline, thus sprayed from air curtain apparatus, by heating
Air-flow wind guiding mechanism is entered by air guide hole after, then returned in heating equipment by pipeline, to enable the air-flow of heating
The utilization of circulation, further saves the energy
Multiple air outlets are provided on air curtain apparatus 510, air outlet can whole outlet air or part outlet air；
Since in the vulcanizing press course of work, lower plate can be moved up and down along guide post, therefore plate mobile one instantly
After section distance, a part of air outlet being arranged on guide post can be located at the lower section of lower plate, these are located at going out below lower plate
Air port, which can be chosen whether to be further continued at this time by operator to spray air-flow, forms air curtain；
In addition, have part during lower plate moves up and down along guide post and just blocked by lower plate in air outlet,
This part air outlet needs to stop to spray air-flow when being sheltered from by lower platform.
The position detector 700 for detecting 200 position of lower platform, position detector 700 and wind are provided on guide post 400
Whether proscenia 510 connects and controls each air outlet；
Since the speed of lower treadmill exercise is relatively fast, position detector can sensitively detect each air outlet phase
Judge whether the air outlet needs to continue to spray air-flow for the position of lower plate, and according to preset program and above-mentioned position.
Vulcanization workpiece progress vulcanization process is treated using the vulcanizing press the present invention also provides a kind of,
Including,
S1: workpiece to be vulcanized is cut into the blocky workpiece that length is 20~60cm, width is 20-40mm, and its table of polishing
The burr in face keeps its surface smooth；
S2: workpiece to be vulcanized is lain in the upper surface of lower platform；
S3: lower platform is raised to workpiece to be vulcanized and is bonded with upper mounting plate lower surface, and begins to warm up upper mounting plate and lower platform
Unless specifically stated otherwise, the opposite step of the component and step that otherwise illustrate in these embodiments, digital table
It is not limit the scope of the invention up to formula and numerical value.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (3)
1. a kind of vulcanizing press, which is characterized in that including vulcanizer ontology, the vulcanizer ontology include pedestal, lower platform,
Upper mounting plate and top plate, pedestal are equipped with the guide post moved up and down for lower platform, are equipped with the liquid connecting with lower platform bottom among guide post
Cylinder pressure, upper mounting plate and lower platform are arranged among guide post, and wind can be formed between adjacent guide post by being provided on every guide post
The air curtain apparatus of curtain；
Wind guiding mechanism corresponding with air curtain apparatus is provided on the guide post；
The air curtain apparatus is circumscribed with heating equipment, and the wind guiding mechanism is connect with heating equipment by pipeline；
Multiple air outlets are provided on the air curtain apparatus, the air outlet can whole outlet air or part outlet air.
2. vulcanizing press according to claim 1, which is characterized in that be provided on the guide post for detecting lower platform
The position detector of position, whether position detector connect with air curtain apparatus and controls each air outlet.
3. a kind of vulcanization process of vulcanizing press described in any one of -2 according to claim 1, which is characterized in that
S1: workpiece to be vulcanized is cut into the blocky workpiece that length is 20~60cm, width is 20-40mm, and its surface of polishing
Burr keeps its surface smooth；
S2: workpiece to be vulcanized is lain in the upper surface of lower platform；
S3: lower platform is raised to workpiece to be vulcanized and is bonded with upper mounting plate lower surface, and begins to warm up upper mounting plate and lower platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511019807.0A CN105479632B (en) | 2015-12-30 | 2015-12-30 | Vulcanizing press and its vulcanization process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201511019807.0A CN105479632B (en) | 2015-12-30 | 2015-12-30 | Vulcanizing press and its vulcanization process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105479632A CN105479632A (en) | 2016-04-13 |
| CN105479632B true CN105479632B (en) | 2019-02-12 |
Family
ID=55667076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201511019807.0A Expired - Fee Related CN105479632B (en) | 2015-12-30 | 2015-12-30 | Vulcanizing press and its vulcanization process |
Country Status (1)
| Country | Link |
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| CN (1) | CN105479632B (en) |
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| CN201271975Y (en) * | 2008-07-22 | 2009-07-15 | 青岛高校软控股份有限公司 | Elevating linear locating device of vulcanizer |
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| CN204622407U (en) * | 2015-04-08 | 2015-09-09 | 江西艾得曼密封材料有限公司 | A kind of high-efficient flat-plate vulcanizer |
| CN205651586U (en) * | 2015-12-30 | 2016-10-19 | 重庆精榜高分子材料有限公司 | Flat vulcanizing machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3937609A (en) * | 1974-08-20 | 1976-02-10 | Ryder Leonard B | Method and apparatus for molding materials |
| US6908584B2 (en) * | 2002-08-16 | 2005-06-21 | John R. Cole | Apparatus and method for locking a tire vulcanizing press |
| JP5694932B2 (en) * | 2009-06-23 | 2015-04-01 | 株式会社ブリヂストン | Vulcanized tire manufacturing method and vulcanizing apparatus |
| CN203282638U (en) * | 2013-06-10 | 2013-11-13 | 哈尔滨理工大学 | Plate vulcanizing machine |
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2015
- 2015-12-30 CN CN201511019807.0A patent/CN105479632B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1753634A (en) * | 2003-02-26 | 2006-03-29 | 开利商业冷藏公司 | Refrigerated display merchandiser with improved air curtain |
| CN2752029Y (en) * | 2004-11-25 | 2006-01-18 | 王太岳 | Rotary machine for feeding sulphur |
| CN201271975Y (en) * | 2008-07-22 | 2009-07-15 | 青岛高校软控股份有限公司 | Elevating linear locating device of vulcanizer |
| CN202498666U (en) * | 2012-03-08 | 2012-10-24 | 广州华工百川科技股份有限公司 | Intelligent dual-die hydraulic tire vulcanizer |
| CN204622407U (en) * | 2015-04-08 | 2015-09-09 | 江西艾得曼密封材料有限公司 | A kind of high-efficient flat-plate vulcanizer |
| CN205651586U (en) * | 2015-12-30 | 2016-10-19 | 重庆精榜高分子材料有限公司 | Flat vulcanizing machine |
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| Publication number | Publication date |
|---|---|
| CN105479632A (en) | 2016-04-13 |
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Effective date of registration: 20210804 Address after: 528000 Lot 2, No. c07-11, phase II, leliuguang daliugang Intensive Industrial Development Zone, Shunde District, Foshan City, Guangdong Province Patentee after: Guangdong Shunde Qianhong Electric Appliance Industry Co.,Ltd. Address before: 400000 d-13-3 Baisha Industrial Park, Jiangjin District, Chongqing Patentee before: CHONGQING JINGBANG POLYMER MATERIALS Co.,Ltd. |
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