CN105478670A - Automatic crank switch manufacturing method - Google Patents

Automatic crank switch manufacturing method Download PDF

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Publication number
CN105478670A
CN105478670A CN201510909993.9A CN201510909993A CN105478670A CN 105478670 A CN105478670 A CN 105478670A CN 201510909993 A CN201510909993 A CN 201510909993A CN 105478670 A CN105478670 A CN 105478670A
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CN
China
Prior art keywords
casting
lost
automatic switch
heat treatment
manufacture method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510909993.9A
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Chinese (zh)
Inventor
宋和明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510909993.9A priority Critical patent/CN105478670A/en
Publication of CN105478670A publication Critical patent/CN105478670A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/02Sand moulds or like moulds for shaped castings
    • B22C9/04Use of lost patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings

Abstract

The invention discloses an automatic crank switch manufacturing method. In the lost-wax precision casting process, a pressurization jetting injection casting method is adopted for casting, selective quenching is adopted for thermal treatment, the temperature is controlled within the range from 820 DEG C to 850 DEG C for 1.5 minutes, and the surface hardness ranges from HRC 53 to HRC 56. The automatic crank switch machining method has the advantages of being high in part surface finish, few in machining step and high in yield.

Description

A kind of crank automatic switch manufacture method
Technical field
The present invention relates to the manufacture method of switch, particularly a kind of crank automatic switch manufacture method.
Background technology
Crank in crank automatic switch is the critical component in electric switch, and what most of crank automatic switch adopted is wood pattern molding, sand casting, and greatly, cast(ing) surface is coarse, and internal flaw is many, and the percentage of A-class goods is low for appearance and size and Form and position error.Automatic switch opening and closing crank is the critical component in electric switch, and what most of switch opening and closing crank adopted is wood pattern molding, sand casting, and greatly, cast(ing) surface is coarse, and internal flaw is many, and the percentage of A-class goods is low for appearance and size and Form and position error.
Summary of the invention
The object of the invention is to solve the problems of the technologies described above.
The object of the present invention is achieved like this: a kind of crank automatic switch manufacture method, it is characterized in that: comprise following processing step, → heat treatment → surperficial zinc electroplating with iridescent yellow chromate conversion coating → grinding cut by lost-wax casting → corase grind, and in lost-wax casting step, casting adopts pressurized jet note to water method casting.
Described heat treatment step adopts selective hardening, and temperature controls 820 DEG C-850 DEG C, and the time is 1.5 minutes, and case hardness is HRC53-56.
The method that the present invention adopts, the advantage that the piece surface of production is highly polished, procedure of processing is few, yield rate is high.
Detailed description of the invention
The invention will be further described below, but not as limitation of the present invention:
A kind of crank automatic switch manufacture method, it is characterized in that: comprise following processing step, → heat treatment → surperficial zinc electroplating with iridescent yellow chromate conversion coating → grinding cut by lost-wax casting → corase grind, and in lost-wax casting step, casting adopts pressurized jet note to water method casting; Described heat treatment step adopts selective hardening, and temperature controls 820 DEG C-850 DEG C, and the time is 1.5 minutes, and case hardness is HRC53-56.
During concrete enforcement, the improvement of automatic switch opening and closing crank manufacturing process, it comprises: 1) blank casting adopts lost-wax casting, curedly the husky moulding of core rod is shaped to lose again by the cured shape being shaped to product of industry, casting adopts pressurized jet note to water method casting, industrial wax moulding is dissolved at product surface when casting, and improves surface smoothness, improves density of material; 2) corase grind is cut: part on a grinding unit head, ensures part relative rotary grinding under certain linear velocity with hole positioning and clamping, and part and grinding speed are than being 1:1200, and the precision of grinding power is high, and rotating speed balances, and reaches requirement size; 3) adopt the heat treatment mode of selective hardening, temperature controls 820 DEG C-850 DEG C, and the time is 1.5 minutes, transient heating, and case hardness is between HRC53-56; 4) piece surface zinc electroplating with iridescent yellow chromate conversion coating, thickness of coating reaches requirement; 5) fine ginding, reaches requirement size.

Claims (2)

1. a crank automatic switch manufacture method, is characterized in that: comprise following processing step, and → heat treatment → surperficial zinc electroplating with iridescent yellow chromate conversion coating → grinding cut by lost-wax casting → corase grind, and in lost-wax casting step, casting adopts pressurized jet note to water method casting.
2. a kind of crank automatic switch manufacture method according to claim 1, is characterized in that: described heat treatment step adopts selective hardening, and temperature controls 820 DEG C-850 DEG C, and the time is 1.5 minutes, and case hardness is HRC53-56.
CN201510909993.9A 2015-12-10 2015-12-10 Automatic crank switch manufacturing method Pending CN105478670A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510909993.9A CN105478670A (en) 2015-12-10 2015-12-10 Automatic crank switch manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510909993.9A CN105478670A (en) 2015-12-10 2015-12-10 Automatic crank switch manufacturing method

Publications (1)

Publication Number Publication Date
CN105478670A true CN105478670A (en) 2016-04-13

Family

ID=55666139

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510909993.9A Pending CN105478670A (en) 2015-12-10 2015-12-10 Automatic crank switch manufacturing method

Country Status (1)

Country Link
CN (1) CN105478670A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1086751A (en) * 1992-11-07 1994-05-18 林汉水 Complicated non deformable high-accuracy parts method for making
JP4062292B2 (en) * 2003-11-19 2008-03-19 マツダ株式会社 Light alloy casting manufacturing method
CN102441643A (en) * 2011-12-08 2012-05-09 含山县清溪兴隆铸件厂 Lost-foam casting production process combined with thermal spraying surface treatment
CN102909524A (en) * 2011-08-03 2013-02-06 靖江市海源有色金属材料有限公司 Process for manufacturing cranks capable of automatically opening and closing
CN102962643A (en) * 2012-11-21 2013-03-13 遵义洪棣机械设备制造有限公司 Manufacturing method of stranding dies

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1086751A (en) * 1992-11-07 1994-05-18 林汉水 Complicated non deformable high-accuracy parts method for making
JP4062292B2 (en) * 2003-11-19 2008-03-19 マツダ株式会社 Light alloy casting manufacturing method
CN102909524A (en) * 2011-08-03 2013-02-06 靖江市海源有色金属材料有限公司 Process for manufacturing cranks capable of automatically opening and closing
CN102441643A (en) * 2011-12-08 2012-05-09 含山县清溪兴隆铸件厂 Lost-foam casting production process combined with thermal spraying surface treatment
CN102962643A (en) * 2012-11-21 2013-03-13 遵义洪棣机械设备制造有限公司 Manufacturing method of stranding dies

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Application publication date: 20160413