CN105478477B - Aluminium foil air gap repairs production line and fill method - Google Patents
Aluminium foil air gap repairs production line and fill method Download PDFInfo
- Publication number
- CN105478477B CN105478477B CN201610000120.0A CN201610000120A CN105478477B CN 105478477 B CN105478477 B CN 105478477B CN 201610000120 A CN201610000120 A CN 201610000120A CN 105478477 B CN105478477 B CN 105478477B
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- Prior art keywords
- aluminium foil
- roll
- nano aluminum
- roller
- air gap
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- 239000005030 aluminium foil Substances 0.000 title claims abstract description 118
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000008439 repair process Effects 0.000 title claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 62
- 238000009490 roller compaction Methods 0.000 claims abstract description 25
- 239000011248 coating agent Substances 0.000 claims abstract description 23
- 238000000576 coating method Methods 0.000 claims abstract description 23
- 238000003801 milling Methods 0.000 claims description 17
- 238000005406 washing Methods 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 238000004804 winding Methods 0.000 claims 3
- 230000008844 regulatory mechanism Effects 0.000 claims 1
- 238000004891 communication Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 description 12
- 238000005097 cold rolling Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/40—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C19/00—Apparatus specially adapted for applying particulate materials to surfaces
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The present invention relates to a kind of aluminium foil air gap repairing production line and fill method, electrostatic friction generator, nanometer coating unit and nano aluminum roller-compaction device are sequentially provided between aluminium foil let off roll and aluminium foil wind-up roll；Electrostatic friction generator, nanometer coating unit and nano aluminum roller-compaction device have the inlet and outlet for aluminium foil disengaging, after aluminium foil is released by aluminium foil wind-up roll, after passing sequentially through electrostatic friction generator, nanometer coating unit, nano aluminum roller-compaction device, it is repaired rear aluminium foil to be wound by aluminium foil wind-up roll, aluminium foil wind-up roll is driven by reducing motor and rotated.Advantage：First, aluminium foil surface air gap is used with attribute nano aluminum filling and repairing, the compactness of aluminium foil is not only greatly increased, and low-grade aluminium foil is risen to high-grade aluminium foil, additional be worth to greatly is lifted；Second, not only dielectric strength is high, shield effectiveness is good and avoids the generation of return loss phenomenon for the communication aluminium foil after filling and repairing, unexpected technique effect and economic benefit are generated.
Description
Technical field
The present invention relates to one kind effectively to seal penetrating hole, gap filling existing for aluminium foil surface itself, again
The aluminium foil air gap repairing production line and fill method of groove, wire casing filling and repairing existing for aluminium foil surface itself, category communication can be used
Aluminium foil secondary operation manufacturing field.
Background technology
CN103785800A, title " a kind of production method of double-zero aluminum foil ", including degasification is carried out to aluminum alloy melts body
The step of casting is into the casting volume that thickness is 6.5~8.0mm after slagging-off, it is into thickness through first time cold rolling by casting volume
The step of 2.0~3.0mm aluminium volume, the aluminium after first time cold rolling is rolled up and carried out 15~20 hours at a temperature of 450~550 DEG C
First time heat treatment the step of, will for the first time be heat-treated after aluminium volume through second of cold rolling into thickness be 0.6~0.8mm
Aluminium volume the step of, and the aluminium after second of cold rolling rolled up carry out at a temperature of 300~380 DEG C 6~12 hours second
The step of secondary heat treatment, it is characterised in that：Aluminium after second is heat-treated is rolled up through being rolled into 0.05~0.1mm thickness for the third time
Aluminium volume, then by aluminium volume be placed in Equipment for Heating Processing, and be heated to aluminium foil recrystallization critical-temperature, keep 5~10 hours,
To make the grainiess of aluminium foil change, aluminium foil is subjected to the 4th cold rolling into the double of 0.006~0.009mm afterwards
Zero aluminium foil；The aluminium foil recrystallization critical-temperature is 250~310 DEG C.Its not middle part：Can not still solve process of rolling aluminum foil
In due to aluminium fine impurities itself and roll crown it is unclean caused by rolled aluminium foil surface hole, gap defect generation, and this
There is aluminium foil when for communications optical cable, cable shield parcel in some holes gap and gap, it will cause decaying, being extraneous for signal of communication
Interference of the signal to signal of communication, and the generation of return loss phenomenon.
The content of the invention
Purpose of design：The deficiency in background technology is avoided, design one kind can either be effectively by existing for aluminium foil surface itself
Penetrating hole, gap filling sealing, and can give birth to the aluminium foil air gap repairing of groove, wire casing filling and repairing existing for aluminium foil surface itself
Producing line and fill method.
Design：To realize above-mentioned purpose of design.1st, the one side of aluminium foil or two-sided air gap setting using nano aluminum repairing
Meter, it is one of technical characteristic of the present invention.The purpose so designed is：The average grain diameter of nano aluminum is 55nm, and aluminium foil rolls
Caused hole and gap be commonly greater than 55nm during system, thus it can by caused penetrating in process of rolling aluminum foil or
Impermeable hole, gap are thoroughly filled and do not increase the thickness of aluminium foil in itself, the shielding of aluminium foil has been obtained essence
Improve, avoid the generation of return loss phenomenon.2nd, aluminium foil surface is produced the design of electrostatic using electrostatic friction generator, be
The two of the technical characteristic of the present invention.The purpose so designed is：Made by the application using the material for being easy to produce electrostatic
Lower fluffy mat, rubbed when aluminium foil is forced across between fluffy mat up and down by fine hair and produce electrostatic, the aluminium foil with electrostatic is by receiving
During rice coating unit, because the nano aluminum in dimension rice coating unit is in the presence of upper and lower air cylinders promote piston, make nano aluminum shape
Into nano aluminum with pressure, after visiting nano aluminum absorption on the aluminium foil surface with electrostatic, by right in nano aluminum roller-compaction device
Roller milling roller rolls, and not only the hole of aluminium foil surface, gap filling can be repaired, and can be repaiied aluminium foil surface groove, wire casing
Mend, unnecessary nano aluminum is removed finally by brush of washing one's face and can obtain high-quality aluminum paper tinsel.
Technical scheme 1：A kind of aluminium foil air gap repairs production line, and electrostatic is sequentially provided between aluminium foil let off roll and aluminium foil wind-up roll
Friction generator, nanometer coating unit and nano aluminum roller-compaction device；Electrostatic friction generator, nanometer coating unit and nanometer
Aluminium roller-compaction device has the inlet and outlet for aluminium foil disengaging, after aluminium foil is released by aluminium foil wind-up roll, passes sequentially through electrostatic
After friction generator, nanometer coating unit, nano aluminum roller-compaction device, it is repaired rear aluminium foil and is wound by aluminium foil wind-up roll, aluminium
Paper tinsel wind-up roll is driven by reducing motor and rotated.
Technical scheme 2：A kind of fill method of aluminium foil air gap repairing production line, during work, start motor switch, motor drives
Two pairs of rollers milling roller in dynamic aluminium foil wind-up roll and nano aluminum roller-compaction device rotates, aluminium foil under the traction of aluminium foil wind-up roll by
Aluminium foil let off roll enters electrostatic friction generator, after the forced friction of upper and lower fluffy mat in electrostatic friction generator, aluminium foil
Surface produce electrostatic, when surface with electrostatic aluminium foil during by nanometer coating unit, by nanometer coating unit
Nano aluminum absorption is on its surface, then rolling by the two pairs of rollers milling roller in nano aluminum roller-compaction device, and nano aluminum is right
Roller rolls that roller compaction is intact by the air gap repairing on aluminium foil surface, and brush removes the unnecessary nano aluminum of aluminium foil surface by washing one's face, finally
Wound by aluminium foil wind-up roll.
The present invention is compared with background technology, first, aluminium foil surface air gap is used with attribute nano aluminum filling and repairing, not only significantly
Ground improves the compactness of aluminium foil, and low-grade aluminium foil is risen to high-grade aluminium foil, and additional be worth to greatly is lifted；Two
It is that not only dielectric strength is high, shield effectiveness is good and avoids the generation of return loss phenomenon for communication aluminium foil after filling and repairing, production
Unexpected technique effect and economic benefit are given birth to.
Brief description of the drawings
Fig. 1 is the structural representation of aluminium foil air gap repairing production line.
Embodiment
Embodiment 1：Referring to the drawings 1.A kind of aluminium foil air gap repairs production line, between aluminium foil let off roll 13 and aluminium foil wind-up roll 1
It is sequentially provided with electrostatic friction generator 12, nanometer coating unit 5 and nano aluminum roller-compaction device 3；Electrostatic friction generator 12,
Nanometer coating unit 5 and nano aluminum roller-compaction device 3 have the inlet and outlet for aluminium foil disengaging, and aluminium foil is by aluminium foil wind-up roll
After 1 releases, after aluminium foil is released by aluminium foil wind-up roll 1, electrostatic friction generator 12, nanometer coating unit 5, nano aluminum are passed sequentially through
After roller-compaction device 3, it is repaired rear aluminium foil and is wound by aluminium foil wind-up roll 13, aluminium foil wind-up roll 13 is turned by reducing motor driving
It is dynamic.I.e. aluminium foil enters from the import of electrostatic friction generator 12, by direct entering by nanometer coating unit 5 behind outlet out successively
Mouth enters, and is out directly entered the import of nano aluminum roller-compaction device 3 by the outlet of nanometer coating unit 5 and is ground by nano aluminum
Pressing molding device 3 is wound behind outlet out by aluminium foil wind-up roll 13, and aluminium foil wind-up roll 13 is driven by reducing motor and rotated.
Electrostatic friction generator（12）It is made up of casing, upper and lower fluffy mat 10 and screw mandrel governor motion 11；Casing is provided with aluminium
Paper tinsel is imported and exported, and upper and lower fluffy mat 10 is located in casing and fluffy mat 10 is adjusted by respective fluffy mat fixed plate and screw mandrel respectively up and down
Section mechanism 11 connects, and screw mandrel spins with screw thread in casing upper head plate in screw mandrel governor motion 11 coordinates and for adjusting fine hair up and down
Dynamics is touched between pad.
The middle part of rice coating unit 5 is provided with aluminium foil inlet and outlet, nano aluminum for nano aluminum application chamber 9 and nano aluminum application chamber 9
Distinguish piston 8 and cylinder chamber in application chamber upper and lower part（7）, cylinder chamber is provided with air inlet 6.
Nano aluminum roller-compaction device 3 is made up of fully sheathed case, two pairs of rollers milling roller 4 and brush 2 of washing one's face；Two pairs of rollers milling roller 4 is distributed
Aluminium foil import department and two pairs of rollers milling roller 4 are driven by reducing motor in fully sheathed case rotates, and brush 2 of washing one's face is distributed in two pairs of rollers in fully sheathed case
Milling roller 4 exports side.Gap in two pairs of rollers milling roller 4 between two rollers is adjustable.The brush of brush 2 of washing one's face is brush head, or suede brush
Head, or cloth brush.
Embodiment 2：On the basis of embodiment 1, a kind of fill method of aluminium foil air gap repairing production line, during work, open
Dynamic motor switch, motor drive the two pairs of rollers milling roller 4 in aluminium foil wind-up roll 1 and nano aluminum roller-compaction device 3 to rotate, and aluminium foil exists
Electrostatic friction generator 12 is entered by aluminium foil let off roll 13 under the traction of aluminium foil wind-up roll 1, by electrostatic friction generator 12
After the forced friction of upper and lower fluffy mat 10, aluminium foil surface produces electrostatic, and when surface, the aluminium foil with electrostatic coats by nanometer
During device 5, the nano aluminum in nanometer coating unit 5 is adsorbed on its surface, then filled by nano aluminum roller-compaction
Put rolling for two pairs of rollers milling roller 4 in 3, nano aluminum by two pairs of rollers rolls roller compaction, and the air gap repairing on aluminium foil surface is intact, by net
Face brush 2 removes the unnecessary nano aluminum of aluminium foil surface, is finally wound by aluminium foil wind-up roll 1.
It is to be understood that：Although above-described embodiment is contrasted to the mentality of designing of the present invention, detailed word is retouched
State, but these word descriptions, simply the simple text of mentality of designing of the present invention is described, rather than to mentality of designing of the present invention
Limitation, any combination, increase or modification without departing from mentality of designing of the present invention, each fall within protection scope of the present invention.
Claims (7)
1. a kind of aluminium foil air gap repairs production line, it is characterized in that：Aluminium foil let off roll（13）With aluminium foil wind-up roll（1）Between be sequentially provided with
Electrostatic friction generator（12）, nanometer coating unit（5）And nano aluminum roller-compaction device（3）；Electrostatic friction generator（12）、
Nanometer coating unit（5）And nano aluminum roller-compaction device（3）The inlet and outlet for aluminium foil disengaging are had, aluminium foil is received by aluminium foil
Winding up roller（1）After releasing, electrostatic friction generator is passed sequentially through（12）, nanometer coating unit（5）, nano aluminum roller-compaction device
（3）Afterwards, the hole of aluminium foil surface, gap filling are repaired, is repaired rear aluminium foil by aluminium foil wind-up roll（13）Winding, aluminium foil wind-up roll
（13）Driven and rotated by reducing motor.
2. aluminium foil air gap according to claim 1 repairs production line, it is characterized in that：Electrostatic friction generator（12）By case
Body, upper and lower fluffy mat（10）And screw mandrel governor motion（11）Form；Casing is provided with aluminium foil inlet and outlet, upper and lower fluffy mat（10）It is located at
In casing and upper and lower fluffy mat（10）Pass through respective fluffy mat fixed plate and screw mandrel governor motion respectively（11）Connection, screw mandrel regulation
Mechanism（11）Screw thread, which spins, in middle screw mandrel and casing upper head plate coordinates and for touching dynamics between fluffy mat above and below adjusting.
3. aluminium foil air gap according to claim 1 repairs production line, it is characterized in that：Nanometer coating unit（5）Middle part be
Nano aluminum application chamber（9）And nano aluminum application chamber（9）It is provided with aluminium foil inlet and outlet, nano aluminum application chamber upper and lower part difference piston
（8）And cylinder chamber（7）, cylinder chamber is provided with air inlet（6）.
4. aluminium foil air gap according to claim 1 repairs production line, it is characterized in that：Nano aluminum roller-compaction device（3）By
Fully sheathed case, two pairs of rollers milling roller（4）With brush of washing one's face（2）Form；Two pairs of rollers milling roller（4）It is distributed in fully sheathed case aluminium foil import department and right
Roller milling roller（4）Driven and rotated by reducing motor, brush of washing one's face（2）It is distributed in two pairs of rollers milling roller in fully sheathed case（4）Export side.
5. aluminium foil air gap according to claim 4 repairs production line, it is characterized in that：Two pairs of rollers milling roller（4）In between two rollers
Gap it is adjustable.
6. aluminium foil air gap according to claim 4 repairs production line, it is characterized in that：Wash one's face brush（2）Brush be brush head,
Or suede brush, or cloth brush.
7. a kind of fill method of aluminium foil air gap repairing production line, it is characterized in that：During work, start motor switch, motor driving
Aluminium foil wind-up roll（1）With nano aluminum roller-compaction device（3）In two pairs of rollers milling roller（4）Rotate, aluminium foil is in aluminium foil wind-up roll（1）
Traction under by aluminium foil let off roll（13）Into electrostatic friction generator（12）, pass through electrostatic friction generator（12）In up and down suede
Pulvinus（10）Forced friction after, aluminium foil surface produces electrostatic, when surface is passing through nanometer coating unit with the aluminium foil of electrostatic
（5）During, by nanometer coating unit（5）In nano aluminum absorption on its surface, then filled by nano aluminum roller-compaction
Put（3）Middle two pairs of rollers milling roller（4）Roll, nano aluminum by two pairs of rollers roll roller compaction by aluminium foil surface air gap repairing it is intact, warp
Cross brush of washing one's face（2）The unnecessary nano aluminum of aluminium foil surface is removed, finally by aluminium foil wind-up roll（1）Winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610000120.0A CN105478477B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap repairs production line and fill method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610000120.0A CN105478477B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap repairs production line and fill method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105478477A CN105478477A (en) | 2016-04-13 |
| CN105478477B true CN105478477B (en) | 2018-03-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610000120.0A Active CN105478477B (en) | 2016-01-01 | 2016-01-01 | Aluminium foil air gap repairs production line and fill method |
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| Country | Link |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180003909A1 (en) * | 2016-01-01 | 2018-01-04 | Hangzhou Juli Insulation Co., Ltd | Macro-molecular leakage-free self-adhering aluminum foil and manufacturing method thereof |
| CN109648249B (en) * | 2019-02-22 | 2020-10-30 | 圣达电气有限公司 | Ray type copper foil overhauling and correcting equipment |
| CN109732270B (en) * | 2019-02-23 | 2020-10-02 | 圣达电气有限公司 | Ray type copper foil overhauling and correcting process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051315A (en) * | 1989-10-20 | 1991-05-15 | 于尔根·吕姆马 | Apply the device of web-like base material and the no base material coiled strip of manufacturing |
| DE10057293C1 (en) * | 2000-11-17 | 2002-05-23 | Vaw Ver Aluminium Werke Ag | Production of an aluminum foil used as pharmaceutical blister packaging comprises cold rolling the foil using a roll stand, and plasma treating the metallic surface of the foil in a treating station before being coiled |
| EP1837091A1 (en) * | 2006-03-23 | 2007-09-26 | Hydro Aluminium Deutschland GmbH | Functional direct coating of aluminium foil |
| CN204230062U (en) * | 2014-10-24 | 2015-03-25 | 宁波南车新能源科技有限公司 | Electrode of super capacitor base material rolling device |
| CN205362221U (en) * | 2016-01-01 | 2016-07-06 | 杭州巨力绝缘材料有限公司 | Production line is repaired to aluminium foil air gap |
-
2016
- 2016-01-01 CN CN201610000120.0A patent/CN105478477B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051315A (en) * | 1989-10-20 | 1991-05-15 | 于尔根·吕姆马 | Apply the device of web-like base material and the no base material coiled strip of manufacturing |
| DE10057293C1 (en) * | 2000-11-17 | 2002-05-23 | Vaw Ver Aluminium Werke Ag | Production of an aluminum foil used as pharmaceutical blister packaging comprises cold rolling the foil using a roll stand, and plasma treating the metallic surface of the foil in a treating station before being coiled |
| EP1837091A1 (en) * | 2006-03-23 | 2007-09-26 | Hydro Aluminium Deutschland GmbH | Functional direct coating of aluminium foil |
| CN204230062U (en) * | 2014-10-24 | 2015-03-25 | 宁波南车新能源科技有限公司 | Electrode of super capacitor base material rolling device |
| CN205362221U (en) * | 2016-01-01 | 2016-07-06 | 杭州巨力绝缘材料有限公司 | Production line is repaired to aluminium foil air gap |
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| Publication number | Publication date |
|---|---|
| CN105478477A (en) | 2016-04-13 |
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Denomination of invention: Aluminum foil air gap repair production line and filling method Effective date of registration: 20231127 Granted publication date: 20180323 Pledgee: Zhejiang Hangzhou Yuhang rural commercial bank Limited by Share Ltd. Tangqi branch Pledgor: HANGZHOU JULI INSULATION Co.,Ltd. Registration number: Y2023980067586 |