CN105467884A - Zymogenic making control system - Google Patents
Zymogenic making control system Download PDFInfo
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- CN105467884A CN105467884A CN201610012632.9A CN201610012632A CN105467884A CN 105467884 A CN105467884 A CN 105467884A CN 201610012632 A CN201610012632 A CN 201610012632A CN 105467884 A CN105467884 A CN 105467884A
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- module
- equipment
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- actuating equipment
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
Abstract
The invention discloses a zymogenic making control system. The system comprises an execution device module, a device control module for controlling the execution device module, and a fault judging and processing module, wherein the execution device module comprises a saline water unit, a zymogenic unit, a device protection unit, a transmission unit and a bleachery fermentation tank; the fault judging and processing module comprises a signal judging unit, a state displaying unit and a fault processing unit; the signal judging unit judges the device fault condition according to the time of a starting in-place signal returned by the execution device module, and corresponding fault processing is carried out; and according to the fault processing, the state displaying unit displays the state of the execution device module through an indication lamp, and the fault processing unit obtains the control right for the execution device module. Electrification transformation is carried out on the device system via various control modules, the device use efficiency, the monitoring efficiency and the fault question processing efficiency are greatly enhanced, competitiveness of an enterprise is enhanced, and the profit is enhanced.
Description
Technical field
The present invention relates to a kind of song material and make the system controlled, belong to electric automatization field.
Background technology
In society, competition among enterprises is fierce, and the rising of human cost, makes device processes pattern independent of each other can not provide better achievement.
Along with the development and progression of science and technology, the treatment effeciency of electrification systems increases for the attractive force of large enterprise, can by the processing power of machinery and control system, the real-time situation grasping production, reduce artificial cost, quantize control process, be conducive to enterprise and win in competition.
Summary of the invention
In order to carry out electrification upgrading, the efficiency of increase system, the invention provides a kind of bent material and make control system, it is characterized in that system comprises actuating equipment module, for controlling device control module and the breakdown judge processing module of described actuating equipment module, wherein: actuating equipment module, device control module are communicated by key-course real-time performance with breakdown judge processing module;
Described actuating equipment module comprises salt water unit, bent material unit, equipment protection unit, transmission unit and threshing ground jar fermenter, and wherein salt water unit is used for providing salt solution; Bent material unit is used for bean being made bent material; Equipment protection unit comprises equipment tensimeter and dry running protection device, for preventing the improper damage caused of equipment operational factor; Transmission unit comprises bent auger, for being transported from bent material unit by song material, goes out bent screw pump, for the song material being mixed with salt solution is transferred to threshing ground jar fermenter; Threshing ground jar fermenter is used for depositing song and expects and ferment;
Described breakdown judge processing module comprises signal judging unit, status display unit and fault processing unit, wherein whether signal judging unit breaks down according to put in place the time judgment device of signal of the startup that described actuating equipment module returns, described status display unit is by the state of pilot lamp display actuating equipment module, and described fault processing unit obtains the control of actuating equipment module when judgment device breaks down.
Preferably described device control module is for performing following steps: A, carry out the initialization of actuating equipment module, confirms that actuating equipment module and its control program can use; The state of B, confirmation actuating equipment module, judges whether to enter next flow process, if equipment normally starts, then starts the equipment of actuating equipment module in order, otherwise stop flow process; C, analyze parameter that actuating equipment module exports and monitor the ruuning situation of actuating equipment module, and the operation information of actuating equipment module is fed back to breakdown judge processing module.
Preferably described steps A also comprises: loading equipment running configuration file, and wherein equipment running configuration file comprises the ID of equipment, parameter that equipment runs, the connection signal table of equipment room, fault reply program and breakdown judge threshold value.
Preferably described steps A also comprises: when can not confirm that actuating equipment module and its control program are operable, enter exception handles, and arrestment runs.
Preferably described step B comprises: device control module sends enabling signal to actuating equipment module, and actuating equipment module returns startup and to put in place signal after completing startup.
If preferably the described signal that puts in place that starts is not sent out or the transmission lag time exceedes breakdown judge threshold value, then breakdown judge processing module is judged to occur equipment failure.
Preferably after described equipment failure judging treatmenting module judgment device fault, record trouble information also processes equipment failure.
Preferably described failure message comprises, the ID of faulty equipment and fault-signal.
Beneficial effect of the present invention is: use device control module, breakdown judge processing module carries out electrification innovation to device systems, makes the use of equipment, the efficiency of monitoring and failure problems process significantly promotes, be conducive to increasing enterprise competitiveness, promote profit.
Accompanying drawing explanation
Figure 1 shows that the song material according to the embodiment of the present invention makes the schematic diagram of the system controlled;
Figure 2 shows that the schematic diagram of the song material operational scheme according to the embodiment of the present invention.
Embodiment
According to the first embodiment of the present invention, a kind of bent material makes control system as shown in Figure 1, system comprises actuating equipment module, for controlling device control module, the breakdown judge processing module of described actuating equipment module, wherein: actuating equipment module, device control module are communicated by key-course real-time performance with equipment judging treatmenting module; Salt water unit, bent material unit, equipment protection unit, transmission unit and threshing ground jar fermenter, wherein salt water unit is used for providing salt solution; Bent material unit is used for bean being made bent material; Equipment protection unit comprises equipment tensimeter and dry running protection device, for preventing the improper damage caused of equipment operational factor; Transmission unit comprises bent auger, for being transported from bent material unit by song material, goes out bent screw pump, for the song material being mixed with salt solution is transferred to threshing ground jar fermenter; Threshing ground jar fermenter is used for depositing song and expects and ferment; Described breakdown judge processing module comprises signal judging unit, status display unit and fault processing unit.The state that each equipment of breakdown judge processing module real-time judge runs, mainly signal judging unit carries out breakdown judge according to the feedback time starting the signal that puts in place, if there is no feedback signal, or the feedback time of feedback signal exceedes certain threshold value, so can think that corresponding equipment is not activated, or because plant issue causes start delay, namely equipment needs the process carrying out fault; Status display unit lights the pilot lamp representing equipment running status after signal judging unit judgment device fault, and as normal then shown in green, fault is then shown in red.Fault processing unit record trouble information also carries out process running to faulty equipment, such as instant arrestment running, or before arrestment running, in order to avoid having a negative impact to the goods in equipment or equipment, and take the running of the arrestment relaxed.
Device control module is for performing following steps: A, carry out the initialization of actuating equipment module, in first scan period of energising, being original state by equipment and optimum configurations, by carrying out initialization smoothly, confirming that actuating equipment module device and its control program can use, B, the equipment salt water unit of actuating equipment module, bent material unit, equipment protection unit, the control device of transmission unit and threshing ground jar fermenter has the data-interface that can export this equipment operating data, by the state of the data line road direction device control module feedback device of key-course network, device control module is according to the state of equipment, judge whether to enter next flow process, if the equipment state of actuating equipment module feedback is normal startup, then according to the equipment of the production procedure sequence starting actuating equipment module set, progressively produce, otherwise just stop production procedure, C, device control module are by analyzing the parameter of actuating equipment module output (as this processes the time of carrying out, the viscosity of bent material, whether equipment force value there is exception, the signal started and stop and its time sent) monitor actuating equipment module ruuning situation, and actuating equipment module operation information is fed back to breakdown judge processing module.
Steps A also comprises loading equipment running configuration file, and wherein equipment running configuration file comprises the ID of equipment (salt water unit, bent material unit, equipment protection unit, transmission unit and threshing ground jar fermenter), parameter that equipment runs, the connection signal table of equipment room, fault reply program and breakdown judge threshold value.
The code name of device id and equipment, is conducive to the management of simplification system.Due to the development of science and technology, a lot of equipment can carry out careful operation and possess several functions, helps better adjust the flow process of producing, effectively utilize equipment to being provided with of equipment operational factor.Fault reply program is the performance of attribute according to goods and equipment, and orderly takes counter-measure, such as, to the sports equipment of precision, needs to make it close slowly, with proterctive equipment parts.Breakdown judge threshold value, as the basis of breakdown judge, can according to circumstances freely be arranged.
If steps A initialization failure, when can not confirm that the equipment of bent material making control system is operable with its control program, namely equipment failure is judged as, enter exception handles, arrestment is run and is fed back away by failure message by breakdown judge processing module, notifies that maintenance personal processes.
The device start flow process of step B: device control module sends enabling signal to actuating equipment module, and actuating equipment module receives enabling signal and starts, and returns startup and put signal in place to breakdown judge processing module after completing startup.
If startup puts in place, signal is not sent out or sends and postpones, and its time postponed exceedes the time set by breakdown judge threshold value, is namely judged to be equipment failure by breakdown judge processing module.
After described equipment failure judging treatmenting module judgment device fault, processing controller record trouble information also processes equipment failure, wherein said failure message comprises, the ID of faulty equipment and fault-signal (transmission lag, do not start, the type such as the large or distinctive fault of equipment of transmitting time fluctuation itself).
According to a second embodiment of the present invention, bent material operational scheme as shown in Figure 2, comprises as follows:
After receiving initiation command, program scanning initialize routine, and judge whether ready, if ready, perform lower step command, otherwise perform exception handles, and send sound and light alarm.After device ready, first open the brine valve on brine pipeline, if time delay does not receive the signal that valve reaches position for 10 seconds after valve opening signal sends, be then considered as fault, enter exception handles, corresponding equipment reddens look.Receive after valve reaches a signal, start brine pump (for providing salt solution and bent material mixing), if time delay is not arrived pump operation signal for 10 seconds or received failure of pump signal after enabling signal sends, then enter exception handles, relevant device display is red.After program receives water flow switch signal, start and bent auger, song material is transported bent material unit, if time delay is not arrived pump operation signal for 10 seconds or received failure of pump signal after enabling signal sends, then enter exception handles, relevant device display is red.After receiving out bent auger run signal, start and bent screw pump, the song material being mixed with salt solution is sent to threshing ground jar fermenter, if time delay is not arrived pump operation signal for 10 seconds or received failure of pump signal after enabling signal sends, then enter exception handles, relevant device display is red.Threshing ground jar fermenter carries out fermentation process.
Go out the fault handling of pars convoluta part, when dry running protection device warning or pressure alarm, first will go out bent screw pump, meanwhile need to reset bent auger motor and brine pump, to ensure the security of operation of equipment.When going out bent screw pump and breaking down, first will cut off out bent auger, meanwhile cut off brine pump, meanwhile send sound and light alarm, relevant device reddens look.When going out bent auger and breaking down, first will reset bent auger control signal, if other organize another group go out bent auger in operation, need not stop brine pump and go out bent screw pump.If brine pump goes wrong, first to cut off out bent auger, meanwhile cut off out bent screw pump.Here salt water management adopts constant flux control.
The above, just preferred embodiment of the present invention, the present invention is not limited to above-mentioned embodiment, as long as it reaches technique effect of the present invention with identical means, all should belong to protection scope of the present invention.In protection scope of the present invention, its technical scheme and/or embodiment can have various different modifications and variations.
Claims (8)
1. bent material makes a control system, it is characterized in that system comprise actuating equipment module, for controlling device control module and the breakdown judge processing module of described actuating equipment module, wherein:
Actuating equipment module, device control module are communicated by key-course real-time performance with breakdown judge processing module;
Described actuating equipment module comprises salt water unit, bent material unit, equipment protection unit, transmission unit and threshing ground jar fermenter, wherein salt water unit is used for providing salt solution, bent material unit is used for bean being made bent material, equipment protection unit comprises equipment tensimeter and dry running protection device, for preventing the improper damage caused of equipment operational factor, transmission unit comprises bent auger, for song material is transported from bent material unit, go out bent screw pump, for the song material being mixed with salt solution is transferred to threshing ground jar fermenter, threshing ground jar fermenter is used for depositing song and expects and ferment;
Described breakdown judge processing module comprises signal judging unit, status display unit and fault processing unit, wherein whether signal judging unit breaks down according to put in place the time judgment device of signal of the startup that described actuating equipment module returns, described status display unit is by the state of pilot lamp display actuating equipment module, and described fault processing unit obtains the control of actuating equipment module when judgment device breaks down.
2. a kind of bent material according to claim 1 makes control system, and it is characterized in that, described device control module is for performing following steps:
A, carry out the initialization of actuating equipment module, confirm that actuating equipment module and its control program can use;
The state of B, confirmation actuating equipment module, judges whether to enter next flow process, if equipment normally starts, then starts the equipment of actuating equipment module in order, otherwise stop flow process;
C, analyze parameter that actuating equipment module exports and monitor the ruuning situation of actuating equipment module, and the operation information of actuating equipment module is fed back to breakdown judge processing module.
3. a kind of bent material according to claim 2 makes control system, and it is characterized in that, described steps A also comprises:
Loading equipment running configuration file, described equipment running configuration file comprises device id, equipment operational factor, the connection signal table of equipment room, fault reply program and breakdown judge threshold value.
4. a kind of bent material according to claim 2 makes control system, and it is characterized in that, described steps A also comprises:
When can not confirm that actuating equipment module and its control program are operable, enter exception handles, arrestment runs.
5. a kind of bent material according to claim 2 makes control system, and it is characterized in that, described step B comprises:
Device control module sends enabling signal to actuating equipment module, and actuating equipment module returns startup and to put in place signal after completing startup.
6. a kind of bent material according to claim 5 makes control system, it is characterized in that, not to be sent out or the transmission lag time exceedes breakdown judge threshold value if start the signal that puts in place, then breakdown judge processing module is judged to occur equipment failure.
7. a kind of bent material according to claim 6 makes control system, and it is characterized in that, after described equipment failure judging treatmenting module judgment device fault, record trouble information also processes equipment failure.
8. a kind of bent material according to claim 7 makes control system, and it is characterized in that, described failure message comprises ID and the fault-signal of faulty equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610012632.9A CN105467884A (en) | 2016-01-06 | 2016-01-06 | Zymogenic making control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610012632.9A CN105467884A (en) | 2016-01-06 | 2016-01-06 | Zymogenic making control system |
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| CN105467884A true CN105467884A (en) | 2016-04-06 |
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| CN201610012632.9A Pending CN105467884A (en) | 2016-01-06 | 2016-01-06 | Zymogenic making control system |
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| CN104199439A (en) * | 2014-08-21 | 2014-12-10 | 河南华东工控技术有限公司 | Detection method of external faults of industrial control system |
| CN104298165A (en) * | 2014-09-19 | 2015-01-21 | 西北农林科技大学 | PLC control system of orchard working platform |
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2016
- 2016-01-06 CN CN201610012632.9A patent/CN105467884A/en active Pending
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| CN201372278Y (en) * | 2009-03-09 | 2009-12-30 | 四川恒泰企业投资有限公司 | Koji machine |
| CN201577497U (en) * | 2009-12-02 | 2010-09-15 | 许朝辉 | Automatic soy sauce fermenting device |
| CN102674012A (en) * | 2011-03-08 | 2012-09-19 | 藤原酿造机械株式会社 | Starter brine mixture conveying device and method |
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| CN104199439A (en) * | 2014-08-21 | 2014-12-10 | 河南华东工控技术有限公司 | Detection method of external faults of industrial control system |
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| CB03 | Change of inventor or designer information |
Inventor after: Wang Gang Inventor after: Wu Yusheng Inventor after: Liang Zhanpeng Inventor after: Guo Xiantang Inventor after: Li Jiongzhou Inventor before: Wang Gang Inventor before: Wu Yusheng Inventor before: Guo Xiantang Inventor before: Li Jiongzhou |
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Application publication date: 20160406 |