CN105467280A - Insulator zero value comprehensive test device - Google Patents

Insulator zero value comprehensive test device Download PDF

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Publication number
CN105467280A
CN105467280A CN201510799399.9A CN201510799399A CN105467280A CN 105467280 A CN105467280 A CN 105467280A CN 201510799399 A CN201510799399 A CN 201510799399A CN 105467280 A CN105467280 A CN 105467280A
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insulator
main control
control chip
output terminal
circuit
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冯红革
刘增炜
李立峰
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State Grid Corp of China SGCC
Maintenance Branch of State Grid Hebei Electric Power Co Ltd
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State Grid Corp of China SGCC
Maintenance Branch of State Grid Hebei Electric Power Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/12Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
    • G01R31/1227Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
    • G01R31/1245Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of line insulators or spacers, e.g. ceramic overhead line cap insulators; of insulators in HV bushings
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
    • G01R27/08Measuring resistance by measuring both voltage and current

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Geophysics And Detection Of Objects (AREA)

Abstract

本发明公开了一种绝缘子零值全面测试装置,其属于测量仪器领域,其包括绝缘外壳、设置在绝缘外壳内的主控芯片、高频变压电路、取样电阻电路、A/D转换器、液晶显示模块和语音播报模块;高压变频电路的输出端上设有伸缩式触头;主控芯片的控制信号输出端接入高频变压电路,高频变压电路经伸缩式触头接在被测绝缘子的输入端,被测绝缘子的输出端经取样电阻电路接入主控芯片的输入端,主控芯片的视音频信号输出端经A/D转换器接入液晶显示模块和语音播报模块;伸缩式触头由伸缩式绝缘杆和连接在伸缩式绝缘杆端部的导电探针尖组成。本发明的优点是适用于各种盘径绝缘子,方便使用,提高了测试过程的安全性和工作效率。

The invention discloses an insulator zero-value comprehensive test device, which belongs to the field of measuring instruments, and comprises an insulating shell, a main control chip arranged in the insulating shell, a high-frequency transformer circuit, a sampling resistance circuit, an A/D converter, Liquid crystal display module and voice broadcast module; telescopic contacts are provided on the output end of the high-voltage frequency conversion circuit; the control signal output end of the main control chip is connected to the high-frequency transformer circuit, and the high-frequency transformer circuit is connected to the The input end of the insulator under test and the output end of the insulator under test are connected to the input end of the main control chip through the sampling resistance circuit, and the video and audio signal output end of the main control chip is connected to the liquid crystal display module and the voice broadcast module through the A/D converter The telescopic contact is composed of a telescopic insulating rod and a conductive probe tip connected to the end of the telescopic insulating rod. The invention has the advantages of being suitable for insulators with various disk diameters, being convenient to use, and improving the safety and work efficiency of the testing process.

Description

一种绝缘子零值全面测试装置A comprehensive testing device for insulator zero value

技术领域technical field

本发明属于测量仪器领域,具体涉及一种绝缘子零值全面测试装置,适用于各种盘径绝缘子。The invention belongs to the field of measuring instruments, in particular to an insulator zero-value comprehensive test device, which is suitable for insulators with various disc diameters.

背景技术Background technique

目前,输电线路瓷绝缘子零、低值测试的方法为使用手枪式测试仪,存在以下问题:(1)测试结果为表盘指针显示,数值结果显示不精确,不能准确反应绝缘子阻值;(2)测试时对绝缘阻值符合要求的绝缘子无任何提示,当触头与绝缘子钢帽接触不良、未测得结果时,仪器同样没有任何提示,易发生漏测;(3)操作人员需手握测试仪手柄防止仪器掉落,携带不便,测试时需手指扣动“扳机”,在测试时需要在绝缘子串上变换位置,但现有的设备不利于实现边在绝缘子串上移动边测试,存在较大的安全风险,且针对远近高低不同位置处的绝缘子串,操作人员劳动强度大,测量时费时费力。At present, the zero and low value test method of porcelain insulators on transmission lines is to use a pistol tester, which has the following problems: (1) The test results are displayed by dial pointers, and the numerical results are not accurate, and cannot accurately reflect the insulator resistance; (2) During the test, there is no prompt for the insulator whose insulation resistance meets the requirements. When the contact between the contact and the steel cap of the insulator is not in good contact and the test result is not obtained, the instrument also does not have any prompt, which is prone to missed testing; (3) The operator needs to hold the test by hand The instrument handle prevents the instrument from falling, and it is inconvenient to carry. It is necessary to pull the "trigger" with fingers during the test, and it is necessary to change the position on the insulator string during the test. However, the existing equipment is not conducive to testing while moving on the insulator string. There is a large safety risk, and for the insulator strings at different positions, far and near, high and low, the labor intensity of the operator is high, and the measurement is time-consuming and labor-intensive.

发明内容Contents of the invention

本发明所要解决的技术问题是提供了一种适合不同盘径绝缘子、方便高效、精确稳定的绝缘子零值全面测试装置。The technical problem to be solved by the invention is to provide a convenient, efficient, accurate and stable insulator zero-value comprehensive testing device suitable for insulators with different disc diameters.

本发明采用如下技术方案:The present invention adopts following technical scheme:

一种绝缘子零值全面测试装置,其包括绝缘外壳、设置在绝缘外壳内的主控芯片、高频变压电路、取样电阻电路、A/D转换器、液晶显示模块和语音播报模块;所述高压变频电路的输出端上设有伸缩式触头;所述主控芯片的控制信号输出端接入高频变压电路,所述高频变压电路经伸缩式触头接在被测绝缘子的输入端,所述被测绝缘子的输出端接入取样电阻电路的输入端,所述取样电阻电路的输出端接入主控芯片的输入端,所述主控芯片的视音频信号输出端经A/D转换器接入所述液晶显示模块和语音播报模块;所述绝缘外壳的一侧设置有可调松紧的固定带;所述伸缩式触头由伸缩式绝缘杆和连接在所述伸缩式绝缘杆端部的导电探针尖组成。An insulator zero-value comprehensive testing device, which includes an insulating casing, a main control chip arranged in the insulating casing, a high-frequency transformer circuit, a sampling resistance circuit, an A/D converter, a liquid crystal display module, and a voice broadcast module; The output end of the high-voltage frequency conversion circuit is provided with telescopic contacts; the control signal output end of the main control chip is connected to the high-frequency transformation circuit, and the high-frequency transformation circuit is connected to the insulator under test through the telescopic contacts. Input end, the output end of the insulator under test is connected to the input end of the sampling resistance circuit, the output end of the sampling resistance circuit is connected to the input end of the main control chip, and the video and audio signal output end of the main control chip is passed through A The /D converter is connected to the liquid crystal display module and the voice broadcast module; one side of the insulating shell is provided with an adjustable elastic fixing belt; the telescopic contact is connected to the telescopic Consists of a conductive probe tip at the end of an insulating rod.

进一步的,所述高频变压电路包括NPN型三极管Q1~Q2、二极管D1~D2、电容C1和高频变压器T1;所述主控芯片的控制信号输出端分别接入NPN型三极管Q1~Q2的基极;所述二极管D1的正极接NPN型三极管Q1的发射极,其负极接NPN型三极管Q1的集电极;所述二极管D2的正极接NPN型三极管Q2的发射极,其负极接NPN型三极管Q2的集电极;所述NPN型三极管Q1的发射极接NPN型三极管Q2的集电极;所述高频变压器T1的一次侧经电容C1接在二极管D2的两端,所述高频变压器T1的二次侧接入所述被测绝缘子的输入端。Further, the high-frequency transformer circuit includes NPN transistors Q1~Q2, diodes D1~D2, capacitor C1, and high-frequency transformer T1; the control signal output terminals of the main control chip are respectively connected to NPN transistors Q1~Q2 the base of the diode D1; the anode of the diode D1 is connected to the emitter of the NPN transistor Q1, and its cathode is connected to the collector of the NPN transistor Q1; the anode of the diode D2 is connected to the emitter of the NPN transistor Q2, and its cathode is connected to the NPN transistor. The collector of the transistor Q2; the emitter of the NPN transistor Q1 is connected to the collector of the NPN transistor Q2; the primary side of the high-frequency transformer T1 is connected to both ends of the diode D2 through a capacitor C1, and the high-frequency transformer T1 The secondary side of the insulator is connected to the input end of the insulator under test.

进一步的,所述取样电阻电路包括电阻R1~R3和双运算放大器LM358;所述被测绝缘子的输出端分别经电阻R1和R2接入所述双运算放大器LM358的负极和正极,所述电阻R3并联在所述双运算放大器LM358的负极和输出端之间,所述双运算放大器LM358的输出端接入所述A/D转换器的输入端。Further, the sampling resistor circuit includes resistors R1~R3 and a dual operational amplifier LM358; the output terminals of the measured insulator are respectively connected to the negative and positive poles of the dual operational amplifier LM358 via resistors R1 and R2, and the resistor R3 It is connected in parallel between the negative pole and the output terminal of the dual operational amplifier LM358, and the output terminal of the dual operational amplifier LM358 is connected to the input terminal of the A/D converter.

进一步的,所述液晶显示模块的型号为JLX2402A。Further, the model of the liquid crystal display module is JLX2402A.

进一步的,所述语音播报模块的型号为WT588D。Further, the model of the voice broadcast module is WT588D.

进一步的,所述主控芯片为PIC16F系列单片机。Further, the main control chip is a PIC16F series single-chip microcomputer.

本发明的有益效果是:本发明采用液晶显示模块显示测试结果,相比指针显示更精确,性能稳定,数据重复性好;测试时对绝缘阻值符合要求的绝缘子有提示,即当触头与绝缘子钢帽接触不良、未测得结果时,本发明中的语音播报模块会发出报警提示,使之不易发生漏测;本发明中的触头采用伸缩式设计,适用于各种盘径绝缘子,不仅方便使用无需更换触头,而且提高了测试效率,提高了测试过程的安全性、提升绝缘子零值检测的工作效率、更增加了适用范围。The beneficial effects of the present invention are: the present invention uses a liquid crystal display module to display test results, which is more accurate than pointer display, stable in performance, and good in data repeatability; prompts are provided for insulators whose insulation resistance meets the requirements during the test, that is, when the contact is in contact with the insulator When the steel cap of the insulator is in bad contact and the result is not measured, the voice broadcast module in the present invention will send out an alarm prompt to make it less likely to miss the test; the contact in the present invention adopts a telescopic design, which is suitable for various diameter insulators Not only is it convenient to use without replacing the contacts, but it also improves the test efficiency, improves the safety of the test process, improves the work efficiency of insulator zero value detection, and further increases the scope of application.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为本发明中取样电阻电路的电路原理图Fig. 2 is the circuit schematic diagram of sampling resistance circuit in the present invention

其中,1主控芯片、2高频变压电路、3取样电阻电路、4A/D转换器、5液晶显示模块、6语音播报模块、7被测绝缘子、8伸缩式触头。Among them, 1 main control chip, 2 high-frequency transformer circuit, 3 sampling resistance circuit, 4 A/D converter, 5 liquid crystal display module, 6 voice broadcast module, 7 tested insulator, 8 retractable contact.

具体实施方式detailed description

下面结合附图1~2对本发明作进一步说明。Below in conjunction with accompanying drawing 1~2, the present invention will be further described.

参照图1~2:实施例包括绝缘外壳、设置在绝缘外壳内的主控芯片1、高频变压电路2、取样电阻电路3、A/D转换器4、液晶显示模块5和语音播报模块6;所述高压变频电路2的输出端上设有伸缩式触头8;所述主控芯片1的控制信号输出端接入高频变压电路2,所述高频变压电路2经伸缩式触头8接在被测绝缘子7的输入端,所述被测绝缘子7的输出端接入取样电阻电路3的输入端,所述取样电阻电路3的输出端接入主控芯片1的输入端,所述主控芯片1的视音频信号输出端经A/D转换器4接入所述液晶显示模块5和语音播报模块6;所述绝缘外壳的一侧设置有可调松紧的固定带;所述伸缩式触头8由伸缩式绝缘杆和连接在所述伸缩式绝缘杆端部的导电探针尖组成。Referring to Figures 1-2: the embodiment includes an insulating casing, a main control chip 1 arranged in the insulating casing, a high-frequency transformer circuit 2, a sampling resistor circuit 3, an A/D converter 4, a liquid crystal display module 5 and a voice broadcast module 6. The output end of the high-voltage frequency conversion circuit 2 is provided with a telescopic contact 8; the control signal output end of the main control chip 1 is connected to the high-frequency transformation circuit 2, and the high-frequency transformation circuit 2 is stretched Type contact 8 is connected to the input terminal of the tested insulator 7, the output terminal of the tested insulator 7 is connected to the input terminal of the sampling resistance circuit 3, and the output terminal of the sampling resistance circuit 3 is connected to the input terminal of the main control chip 1 end, the video and audio signal output end of the main control chip 1 is connected to the liquid crystal display module 5 and the voice broadcast module 6 through the A/D converter 4; one side of the insulating shell is provided with an adjustable elastic fixing belt ; The telescopic contact 8 consists of a telescopic insulating rod and a conductive probe tip connected to the end of the telescopic insulating rod.

进一步的,所述高频变压电路2包括NPN型三极管Q1~Q2、二极管D1~D2、电容C1和高频变压器T1;所述主控芯片1的控制信号输出端分别接入NPN型三极管Q1~Q2的基极;所述二极管D1的正极接NPN型三极管Q1的发射极,其负极接NPN型三极管Q1的集电极;所述二极管D2的正极接NPN型三极管Q2的发射极,其负极接NPN型三极管Q2的集电极;所述NPN型三极管Q1的发射极接NPN型三极管Q2的集电极;所述高频变压器T1的一次侧经电容C1接在二极管D2的两端,所述高频变压器T1的二次侧接入所述被测绝缘子7的输入端。Further, the high-frequency transformer circuit 2 includes NPN transistors Q1~Q2, diodes D1~D2, capacitor C1, and a high-frequency transformer T1; the control signal output terminals of the main control chip 1 are respectively connected to NPN transistors Q1 ~ the base of Q2; the anode of the diode D1 is connected to the emitter of the NPN transistor Q1, and its cathode is connected to the collector of the NPN transistor Q1; the anode of the diode D2 is connected to the emitter of the NPN transistor Q2, and its cathode is connected to the emitter of the NPN transistor Q2. The collector of the NPN transistor Q2; the emitter of the NPN transistor Q1 is connected to the collector of the NPN transistor Q2; the primary side of the high-frequency transformer T1 is connected to both ends of the diode D2 through a capacitor C1, and the high-frequency The secondary side of the transformer T1 is connected to the input end of the tested insulator 7 .

进一步的,所述取样电阻电路3包括电阻R1~R3和双运算放大器LM358;所述被测绝缘子7的输出端分别经电阻R1和R2接入所述双运算放大器LM358的负极和正极,所述电阻R3并联在所述双运算放大器LM358的负极和输出端之间,所述双运算放大器LM358的输出端接入所述A/D转换器4的输入端。Further, the sampling resistance circuit 3 includes resistors R1~R3 and a dual operational amplifier LM358; the output terminals of the measured insulator 7 are respectively connected to the negative pole and positive pole of the dual operational amplifier LM358 through resistors R1 and R2, and the The resistor R3 is connected in parallel between the negative pole and the output terminal of the dual operational amplifier LM358, and the output terminal of the dual operational amplifier LM358 is connected to the input terminal of the A/D converter 4 .

进一步的,所述液晶显示模块5的型号为JLX2402A。Further, the model of the liquid crystal display module 5 is JLX2402A.

进一步的,所述语音播报模块6的型号为WT588D。Further, the model of the voice broadcast module 6 is WT588D.

进一步的,所述主控芯片1为PIC16F系列单片机。Further, the main control chip 1 is a PIC16F series single-chip microcomputer.

本实施例的工作过程如下:The working process of this embodiment is as follows:

本语音数显绝缘子零值测试仪采用美国微软公司PIC16F系列单片机作为主控芯片1,产生PWM脉冲信号,控制高频变压电路2产生5000V高压通过伸缩式触头8加载到测试件的被测绝缘子7上,由取样电阻电路3实现电压、电流取样,经过主控芯片1计算测试件电阻,后经A/D转换器4后输出到液晶显示模块5和语音播报模块6,进行数值显示和语音播报。语音数值绝缘子零值测试仪外观设计精巧,操作简便,使用本装置时,操作人员仅需移动身体较少部位而不必探出整个身体便可实现绝缘子零值检测,提高了测试过程的安全性。使用时,操作人员需将绝缘外壳的一侧的可调松紧的固定带套在手上,仅需要打开测试仪开关、按动按钮触发测试仪待测试状态即可开始测试工作,而且本伸缩式触头具有误碰硬物不易变形的特点,具有普遍适用于不同电压等级、不同型号绝缘子的特征。This voice digital display insulator zero value tester adopts the PIC16F series single-chip microcomputer of Microsoft Corporation of the United States as the main control chip 1 to generate PWM pulse signals, control the high-frequency transformer circuit 2 to generate 5000V high voltage, and load it to the test piece through the telescopic contact 8. On the insulator 7, the voltage and current sampling is realized by the sampling resistance circuit 3, the resistance of the test piece is calculated by the main control chip 1, and then output to the liquid crystal display module 5 and the voice broadcast module 6 through the A/D converter 4 for numerical display and Voice broadcast. The voice numerical insulator zero value tester has an exquisite appearance design and is easy to operate. When using this device, the operator only needs to move a few parts of the body without sticking out the whole body to realize the insulator zero value test, which improves the safety of the test process. When in use, the operator needs to put the adjustable elastic fixing belt on one side of the insulating shell on his hand, and only needs to turn on the switch of the tester and press the button to trigger the tester to start the test. The contacts are not easily deformed when accidentally touching hard objects, and are generally applicable to different voltage levels and different types of insulators.

使用语音数显绝缘子零值测试仪进行测试时,绝缘子阻值可以实时在液晶显示屏显示,阻值达到规程要求的500MΩ时,语音播报“良”,阻值低于500MΩ时,语音播报数值。When using the voice digital display insulator zero value tester for testing, the insulator resistance value can be displayed on the LCD screen in real time. When the resistance value reaches the 500MΩ required by the regulations, the voice broadcasts "good", and when the resistance value is lower than 500MΩ, the voice broadcasts the value.

以上所述实施方式仅为本发明的优选实施例,而并非本发明可行实施的穷举。对于本领域一般技术人员而言,在不背离本发明原理和精神的前提下对其所作出的任何显而易见的改动,都应当被认为包含在本发明的权利要求保护范围之内。The implementation manners described above are only preferred embodiments of the present invention, rather than an exhaustive list of feasible implementations of the present invention. For those skilled in the art, any obvious changes made without departing from the principle and spirit of the present invention should be considered to be included in the protection scope of the claims of the present invention.

Claims (7)

1. an insulator null value full test device, is characterized in that: it comprises insulation crust, the main control chip (1) be arranged in insulation crust, high frequency transforming circuit (2), sample resistance circuit (3), A/D converter (4), LCD MODULE (5) and voice broadcast module (6); The output terminal of described high-pressure frequency-conversion circuit (2) is provided with telescopic contact (8); Control signal output terminal access high frequency transforming circuit (2) of described main control chip (1), described high frequency transforming circuit (2) is connected on the input end of tested insulator (7) through telescopic contact (8), the input end of output terminal access sample resistance circuit (3) of described tested insulator (7), the input end of output terminal access main control chip (1) of described sample resistance circuit (3), the video/audio signal output terminal of described main control chip (1) accesses described LCD MODULE (5) and voice broadcast module (6) through A/D converter (4); Described telescopic contact (8) is made up of telescopic insulating bar and the conductive tips being connected to described telescopic insulating bar end.
2. a kind of insulator null value full test device according to claim 1, is characterized in that: described high frequency transforming circuit (2) comprises NPN type triode Q1 ~ Q2, diode D1 ~ D2, electric capacity C1 and high-frequency transformer T1; The control signal output terminal of described main control chip (1) accesses the base stage of NPN type triode Q1 ~ Q2 respectively; The positive pole of described diode D1 connects the emitter of NPN type triode Q1, and its negative pole connects the collector of NPN type triode Q1; The positive pole of described diode D2 connects the emitter of NPN type triode Q2, and its negative pole connects the collector of NPN type triode Q2; The emitter of described NPN type triode Q1 connects the collector of NPN type triode Q2; The primary side of described high-frequency transformer T1 is connected on the two ends of diode D2 through electric capacity C1, the input end of the described tested insulator (7) of secondary side access of described high-frequency transformer T1.
3. a kind of insulator null value full test device according to any one of claim 1 or 2, is characterized in that: described sample resistance circuit (3) comprises resistance R1 ~ R3 and dual operational amplifier LM358; The output terminal of described tested insulator (7) accesses negative pole and the positive pole of described dual operational amplifier LM358 respectively through resistance R1 and R2, between the negative pole that described resistance R3 is connected in parallel on described dual operational amplifier LM358 and output terminal, the output terminal of described dual operational amplifier LM358 accesses the input end of described A/D converter (4).
4. a kind of insulator null value full test device according to claim 1, is characterized in that: the model of described LCD MODULE (5) is JLX2402A.
5. a kind of insulator null value full test device according to claim 1, is characterized in that: the model of described voice broadcast module (6) is WT588D.
6. a kind of insulator null value full test device according to claim 1, is characterized in that: described main control chip (1) is PIC16F series monolithic.
7. a kind of insulator null value full test device according to claim 1, is characterized in that: the side of described insulation crust is provided with the fixed band of tightness adjustable.
CN201510799399.9A 2015-11-18 2015-11-18 Insulator zero value comprehensive test device Pending CN105467280A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1936612A (en) * 2006-10-19 2007-03-28 何速 Method for remote measuring high-voltage insulator zero-value by laser
CN101706531A (en) * 2009-11-10 2010-05-12 李景禄 Method for testing insulation performance of insulator and device thereof
CN201628747U (en) * 2010-03-26 2010-11-10 福建省电力有限公司厦门电业局 Suspension insulator insulation resistance online detection device
CN202018491U (en) * 2010-12-23 2011-10-26 保定供电公司 Tool for testing zero value of insulator chain
CN205427117U (en) * 2015-11-18 2016-08-03 国家电网公司 Comprehensive testing arrangement of insulator null value

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1936612A (en) * 2006-10-19 2007-03-28 何速 Method for remote measuring high-voltage insulator zero-value by laser
CN101706531A (en) * 2009-11-10 2010-05-12 李景禄 Method for testing insulation performance of insulator and device thereof
CN201628747U (en) * 2010-03-26 2010-11-10 福建省电力有限公司厦门电业局 Suspension insulator insulation resistance online detection device
CN202018491U (en) * 2010-12-23 2011-10-26 保定供电公司 Tool for testing zero value of insulator chain
CN205427117U (en) * 2015-11-18 2016-08-03 国家电网公司 Comprehensive testing arrangement of insulator null value

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Application publication date: 20160406