Vibrating compacting test unit
Technical field
The present invention relates to a kind of street roller performance testing device, particularly relate to a kind of vibrating compacting test unit.
Background technology
In engineering construction operation process, different according to the water cut of compacting material and material, compacted depth, require there is different oscillation intensitys to the compacted machine that laying rolls, require that street roller has different work qualities, namely need to ensure that the parameter such as amplitude, frequency meets the requirement of construction operation.Meanwhile, along with the utilization in engineering construction of new material, new technology, new construction technology specification is also constantly being improved and is being developed.In the process, need to obtain data-guiding main product by different tests, guarantee construction quality and improve operating efficiency.For obtaining the mass effect data of the different compacting equipment compacting of various different materials or employing, current researchist usually adopt the street roller equipment of the required specification of lease after outdoor trench-digging again stone carry out compaction test.And when adopting the method to carry out compaction test, there is the defect that rental equipment specification is many, excavation and filling workload is large, consumption costs is many, cost is high, test also affects by outdoor climate conditions simultaneously.
Summary of the invention
One is the object of the present invention is to provide to simulate various working, and weather proof vibrating compacting test unit.
The invention discloses a kind of vibrating compacting test unit, it comprises track, template box, frame and the main drive be connected in frame and vibrating wheels, and orbital arrangement is outside the pair of sidewalls of template box, and vibrating wheels is connected to frame lower, is positioned at template box; Rotate also shuttle belt motivation frame by main drive control vibrating wheels and, along track back and forth movement, realize the vibrating compacting to template tank test auxiliary material.
Described vibrating compacting test unit, it also comprises can along the reciprocating movable stand of described track, and the top of movable stand is fixed with hoist cylinder, and the piston rod of hoist cylinder is connected with described frame.
Described movable stand comprises four columns on described track in rectangular layout, and the top of every root post is all fixed with the cylinder body of described hoist cylinder, and the bottom of every root post is provided with roller, and roller is positioned on described track.
Described movable stand is connected with assistant drive device, and assistant drive device comprises the three phase electric machine, reductor and the arrangement of clutch that connect successively, and the output shaft of reductor is outer is connected with drive sprocket by arrangement of clutch.
The roller extenal fixation of described drive sprocket corresponding position has the driven sprocket coaxial with roller, and drive sprocket is connected with driven chain endless chain.
Described main drive comprises plunger variable hydraulic pump, driving motors and vibrating motor, and plunger variable hydraulic pump provides power to make described vibrating wheels rotate and vibrate to driving motors and vibrating motor, and main drive is positioned at the upside of described frame.
Be provided with guide and limit wheels between described frame and described column, guide and limit wheels are two-wheel group, and the thickness direction of two single-wheels all about frame of each guide and limit wheels is symmetrical.
The downside of described frame is fixed with the hanger bracket of the main shaft for connecting described vibrating wheels, and vibrating wheels two outer end is fast for installing wheel body counterweight.
The upside of described frame is provided with the loading frame for placing frame balancing weight.
Described template box is dismountable casing, and casing peripheral hardware has the abutment ring for handling.
The present invention controls vibrating wheels by main drive and rotates and vibrate, and can realize the vibrating compacting to template tank test auxiliary material, can simulate various working, and can complete in indoor, not by the impact of weather.The equipment of required specification need not be leased, reduce experimentation cost.
The present invention is when carrying out vibrating compacting test, and the operating mode simulated first as required adds frame balancing weight and wheel body balancing weight; Then by hoist cylinder lift carriage and vibrating wheels, will treat that template box put into by pressure auxiliary material; Then control vibrating wheels by hoist cylinder to contact with auxiliary material; Control vibrating wheels spin and up-down vibration by main drive again, the static pressure reality to template tank test auxiliary material and vibrating compacting can be realized, complete simulation.Control hoist cylinder lift carriage and vibrating wheels, then control whole device orbital motion by assistant drive device, spill template box, the replacing of material can be completed, carry out the vibrating compacting test of different materials; Add or reduce the street roller vibrating compacting test that different frame balancing weights can carry out different tonnage; Add or reduce the street roller vibrating compacting test that different wheel body balancing weights can carry out various amplitude specification.
Accompanying drawing explanation
Fig. 1 is the schematic front view of one embodiment of the invention.
Embodiment
As shown in Figure 1, this vibrating compacting test unit disclosed in the present embodiment, it comprises track 1, movable stand 2, frame 3, main drive 4, assistant drive device 5, vibrating wheels 6 and template box 7.Wherein template box 7 is dismountable rectangular box, its outer wall is provided with the abutment ring 71 being convenient to handling, track 1 is arranged in the both sides of template box 7 pair of sidewalls, and movable stand 2 is arranged on track, and vibrating wheels 6 is connected on the downside of frame 3 by hanger bracket 8, is positioned at template box 7.
Movable stand 2 comprises four root posts 21, and the bottom of each column 21 is equipped with roller 22, and frame 3 is connected with the top of column 21 by hoist cylinder 23, is also provided with guide and limit wheels 24 between frame 3 and column 21.Movable stand 2 is connected with track 1 by roller 22, and roller 22 extenal fixation at assistant drive device 5 place has driven sprocket 25.The upside of frame 3 is provided with the loading frame 9 placing frame balancing weight, and downside is connected with the main shaft of vibrating wheels 6 by hanger bracket 8, and main shaft two outer end of vibrating wheels 6 is stretched out outside hanger bracket 8, is wheel body counterweight construction section.Main drive 4 comprises the plunger variable hydraulic pump, driving motors and the vibrating motor that are positioned in frame 3, and plunger variable hydraulic pump provides power to make vibrating wheels 6 rotate and vibrate to driving motors and vibrating motor, and main drive is positioned at the upside of described frame.
Assistant drive device 5 comprises the three phase electric machine, reductor and the arrangement of clutch that connect successively, and the output shaft of reductor is outer is connected with drive sprocket 51 by arrangement of clutch.
The present embodiment, when carrying out vibrating compacting test, first needs interpolation frame balancing weight and wheel body balancing weight according to what test; Then by hoist cylinder lift carriage and vibrating wheels, will treat that template box put into by pressure auxiliary material; Then control vibrating wheels by hoist cylinder to contact with auxiliary material; Control vibrating wheels spin and up-down vibration by main drive again, realize the vibrating compacting to template tank test auxiliary material, complete the simulation of an operating mode.When needing the compaction test carrying out other materials, control hoist cylinder lift carriage and vibrating wheels, then control whole device orbital motion by assistant drive device, spill template box, the replacing of material can be completed; When needing the street roller vibrating compacting test carrying out different tonnage, only need add or reduce different frame balancing weights; When needing the street roller vibrating compacting test carrying out various amplitude specification, only need add or reduce different wheel body balancing weights.
So the simulation that the present embodiment can be tested the vibrating compacting of different materials, different operating mode in indoor realization, reduces the required expense of test, reduce testing crew labour intensity and not by the impact of weather.
Meanwhile, the plunger variable hydraulic pump controlled by main drive being set to ratio drives driving motors and vibrating motor, realizes the stepless changing of vibration parameters, travelling speed.
Be made up of three phase electric machine, reductor and arrangement of clutch by assistant drive device is set to, the interference that the control and preventing being convenient to frame travelling speed drives when main drive or assistant drive device effect mutually.
By movable stand being set to four root post frame frameworks, being convenient to keep frame balance in the horizontal plane and be unlikely to around vibrating wheels spindle swing, being convenient to the even running keeping complete machine.
By the contact of movable stand and track is set to roller type, reduce running resistance, be convenient to the emulation keeping vibrating compacting test.
By template box is set to dismountable casing, and there is the abutment ring for handling at casing peripheral hardware, be convenient to transfer and the transport of test unit, be convenient to the cleaning of auxiliary material.