CN105462764A - Production line of fruit distilled liquor and producing method thereof - Google Patents
Production line of fruit distilled liquor and producing method thereof Download PDFInfo
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- CN105462764A CN105462764A CN201511021665.1A CN201511021665A CN105462764A CN 105462764 A CN105462764 A CN 105462764A CN 201511021665 A CN201511021665 A CN 201511021665A CN 105462764 A CN105462764 A CN 105462764A
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H6/00—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
- C12H6/02—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation
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- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
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- Preparation Of Compounds By Using Micro-Organisms (AREA)
- Distillation Of Fermentation Liquor, Processing Of Alcohols, Vinegar And Beer (AREA)
Abstract
The invention relates to a production line of fruit distilled liquor and a method thereof. The production line comprises a plurality of stainless steel buckets, fruit fermenting, fruit smashing, removing of fruit peels and fruit seeds in smashed fruits and fermented fruit distilling for methyl alcohol and fusel liquor separating are sequentially carried out in the same stainless steel buckets, delivering is carried out between adjacent stations by pushing the stainless steel buckets, and the semi-continuous production line of the fruit distilled liquor is formed. The production line and the method have the advantages that the converted universal sliding stainless steel buckets serve as bases in cooperation with a special fruit smashing stirrer, a fruit-seed separator and a distiller, and the production line low in cost, high in efficiency and capable of producing slap-up fruit distilled liquor with low methyl alcohol and low fusel is composed. According to the capacity of the stainless steel buckets, the daily yield of the fruit distilled liquor with the alcohol content of 50% is 9-72 L.
Description
Technical field
The present invention relates to fruit wine brewing field, be specifically related to a kind of production line and method thereof of fruit distillate liquor.
Background technology
Because business is for fruit product phase and the requirement of buying phase, orchard has the mature fruit of 10-25% well not utilized.Mature fruit sugar content is high, gives off a strong fragrance, but due to ripening degree high, be difficult to long-distance transport.
Mature fruit is good liquor-making raw material, a lot of orchard and enterprise once attempted brewing fermentation fruit wine, but the stability of fermentation fruit wine comparatively white wine, grape wine, beer stability is poor, seriously affect quality, cause fruit wine to be in the stage of stagnating and developing even atrophy from eighties of last century the nineties later always.
Fruit distillate liquor is another option of fruit wine, but does not pass a test due to distillation technique, and in fruit wine, methyl alcohol fusel content is higher, easily causes and is still drank after a night and headache.
Summary of the invention
In sum, in order to overcome the deficiencies in the prior art, technical problem to be solved by this invention is to provide a kind of production line and method thereof of fruit distillate liquor.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of production line of fruit distillate liquor, comprise several stainless steel casks, described stainless steel cask is cylindric, the bottom of this stainless steel cask is provided with movable pulley, described movable pulley comprises two rollers be arranged in parallel and a universal wheel, and described roller and described universal wheel finished product word structure, the backplate when place of keeping to the side is provided with for the protection of stainless steel cask and supports stainless steel cask inclination operation bottom stainless steel cask corresponding between two described rollers;
This production line also comprises fruit smashing in described stainless steel cask and the crushing mixer stirred, the separator pericarp in fruit after fragmentation and fruit seed got rid of and the distiller fruit fractionation by distillation after fermentation being gone out methyl alcohol and fusel wine;
Carry out successively in same stainless steel cask the fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed get rid of and the fruit fractionation by distillation after fermentation gone out methyl alcohol and fusel wine, transmitting by promoting stainless steel cask between adjacent stations, forming the production line of the fruit distillate liquor of semi-successive cultivation.
The invention has the beneficial effects as follows: based on the general stainless steel cask of the slip of reequiping, be equipped with the low cost of special fruit fragmentation stirrer, fruit stone separator and distiller composition, high-level efficiency, the production line of the high-grade fruit distillate liquor of the low fusel of low methyl alcohol can be produced.According to the capacity of stainless steel cask, forming daily output 9L-72L alcoholic strength is the fruit distillate liquor of 50%.
On the basis of technique scheme, the present invention can also do following improvement:
Further, described crushing mixer comprises electric hand drill, the upper end of the output terminal connection rotating shaft of described electric hand drill, being wound with rotation at the peripheral ring of described rotating shaft lower end can broken fruit, and promotes fruit wine with dregs and move blunt that to be pushed to by fruit stone bottom described stainless steel cask from top to bottom.
Further, when described separator is for inclination described rust steel drum, the square basket bamboo strainer being deposited on bottom fruit stone can be fished for along turning, junction at the bottom of bucket wall and bucket.
Further, described distiller comprises the distillation stainless steel cask of the fruit after loading fermentation, be provided with heating kettle cover on the top of described distillation stainless steel cask, cover the inlet mouth being provided with and inputting heating steam in described distillation stainless steel cask and the steam outlet exporting wine steam outside described distillation stainless steel cask at this heating kettle.
The beneficial effect of above-mentioned further scheme is adopted to be: above-mentioned distiller is applicable to liquid state fermentation and solid state fermentation alcoholic liquor brewing process.
Further, described distiller comprises the distillation stainless steel cask of the fruit after loading fermentation, heating kettle cover is provided with on the top of described distillation stainless steel cask, in this heating kettle cover, be provided with the heating tube extended to the bottom in described distillation stainless steel cask, cover the steam outlet being also provided with and exporting wine steam outside described distillation stainless steel cask at described heating kettle.
The beneficial effect of above-mentioned further scheme is adopted to be: above-mentioned distiller is applicable to distill the liquid state fermentation fruit without skin slag.
Further, described distiller comprises stainless steel cask, heating kettle cover is provided with on the top of described distillation stainless steel cask, in this heating kettle cover, be provided with the heat exchanger extended to the bottom in described distillation stainless steel cask, cover the steam outlet being also provided with and exporting wine steam outside described distillation stainless steel cask at described heating kettle;
Described heat exchanger comprise be in top upper coil pipe, be in the lower coil pipe of bottom and connect the heating tube of coil pipe and lower coil pipe on this, the calrod of heating water quality is provided with in described heating tube, described upper coil pipe and described lower coil pipe are also interconnected by return line, described heat exchanger is also provided with vapor pipe, is provided with pressure valve at the venting port of described vapor pipe.
The beneficial effect of above-mentioned further scheme is adopted to be: above-mentioned distiller is applicable to pomace or the liquid state fermentation fruit without pomace.
A production line production method for fruit distillate liquor, comprises the steps:
(1) stainless steel cask that several cylindric and bottoms are provided with movable pulley is prepared;
(2) carry out successively respectively in same stainless steel cask the fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed is got rid of and and the fruit fractionation by distillation after fermentation is gone out methyl alcohol and fusel wine;
(3) transmitting by promoting stainless steel cask between adjacent stations, forming the production line of semi-successive cultivation fruit distillate liquor.
Accompanying drawing explanation
Fig. 1 is the schema of production line production method;
Fig. 2 is the schematic diagram of stainless steel cask;
Fig. 3 is the schematic diagram of crushing mixer;
Fig. 4 is the schematic diagram of separator;
Fig. 5 is the first embodiment of distiller;
Fig. 6 is distiller the second embodiment;
Fig. 7 is the third embodiment of distiller.
In accompanying drawing, the list of parts representated by each label is as follows:
1, stainless steel cask, 2, movable pulley, 3, fragmentation stirrer, 4, separator, 5, electric hand drill, 6, rotating shaft, 7, blunt, 8, heating kettle cover, 9, inlet mouth, 10, steam drain, 11, heating tube, 12, upper coil pipe, 13, lower coil pipe, 14, heating tube, 15, calrod, 16, return line, 17, vapor pipe, 18, pressure valve.
Embodiment
Be described principle of the present invention and feature below in conjunction with accompanying drawing, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 1, a kind of production line production method of fruit distillate liquor, comprises the steps:
(1) stainless steel cask (1) that several columned and bottoms are provided with movable pulley is prepared;
(2) carry out successively respectively in same stainless steel cask (1) fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed is got rid of and and the fruit fractionation by distillation after fermentation is gone out methyl alcohol and fusel wine;
(3) transmitting by promoting stainless steel cask (1) between adjacent stations, forming the production line of semi-successive cultivation fruit distillate liquor.
The production line of aforementioned production method is as follows:
This production line comprises several stainless steel casks 1.As shown in Figure 2; described stainless steel cask 1 is cylindric; the bottom of this stainless steel cask 1 is also provided with movable pulley 2; described movable pulley 2 comprises two rollers be arranged in parallel and a universal wheel; and described roller and described universal wheel finished product word structure, the backplate when place of keeping to the side is provided with for the protection of stainless steel cask 1 and supports stainless steel cask inclination operation bottom stainless steel cask 1 corresponding between two described rollers.This production line also comprises fruit smashing in described stainless steel cask 1 and the crushing mixer 3 stirred, the separator 4 pericarp in fruit after fragmentation and fruit seed got rid of and the distiller fruit fractionation by distillation after fermentation being gone out methyl alcohol and fusel wine.Carry out successively in same described stainless steel cask 1 fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed get rid of and the fruit fractionation by distillation after fermentation gone out methyl alcohol and fusel wine, transmitting by promoting described stainless steel cask 1 between adjacent stations, forming the production line of semi-successive cultivation fruit distillate liquor.Based on the general stainless steel cask 1 of slip of repacking, be equipped with the low cost of special fruit fragmentation stirrer 3, fruit stone separator 4 and distiller composition, high-level efficiency, the production line of the high-grade fruit distillate liquor of the low fusel of low methyl alcohol can be produced.According to the capacity of stainless steel cask, forming daily output 9L-72L alcoholic strength is the fruit distillate liquor of 50%.
As shown in Figure 3, described crushing mixer 3 comprises electric hand drill 5, the upper end of the output terminal connection rotating shaft 6 of described electric hand drill 5, being wound with rotation at the peripheral ring of described rotating shaft 6 lower end can broken fruit, and promotes fruit wine with dregs and move blunt 7 that to be pushed to by fruit stone bottom described stainless steel cask from top to bottom.With electric hand drill 5 clamping of crushing head and rotating shaft 6 and blunt 7, fruit smashing is completed in stainless steel cask 1, blunt 7 is the round and smooth blunt knife in three fan shape edges, rotating under the drive of electric hand drill 5 for blunt 7 can broken fruit, and leave complete fruit stone, blunt 7 there is certain angle, fruit wine with dregs can be promoted and move from top to bottom, fruit stone is pushed to the bottom periphery of stainless steel cask 1.
As shown in Figure 4, when described separator 4 is for inclination described rust steel drum, the square basket bamboo strainer being deposited on bottom fruit stone can be fished for along the turning of junction at the bottom of bucket wall and bucket, be provided with handle at this square basket bamboo strainer.In good time separation fruit stone is a link of fermenting process, separator 4 along bucket baseplane at the bottom of bucket wall and bucket the turning of junction move and can fish for the square basket bamboo strainer of fruit stone, be separated the fruit stone being deposited on bottom.
Distiller has following three kinds of embodiments:
The first distiller embodiment as shown in Figure 5, described distiller comprises the distillation stainless steel cask 1 of the fruit after loading fermentation, be provided with heating kettle cover 8 in the open top of described distillation stainless steel cask 1, this heating kettle cover 8 be provided with the inlet mouth 9 inputting heating steam in described distillation stainless steel cask 1 and outside described distillation stainless steel cask 1, export the steam outlet 10 of wine steam.Above-mentioned distiller is applicable to traditional fruit liquor brewing process.
The second distiller embodiment as shown in Figure 6, described distiller comprises the distillation stainless steel cask 1 of the fruit after loading fermentation, heating kettle cover 8 is provided with in the open top of described distillation stainless steel cask 1, in this heating kettle cover 8, be provided with the heating tube 11 extended to the bottom in described distillation stainless steel cask 1, described heating kettle cover 8 is also provided with the steam outlet 10 exporting wine steam outside described distillation stainless steel cask.If due in fermenting fruit when pomace, heating tube 11 heating can cause pomace to cohere in its surface, therefore above-mentioned distiller is applicable to distill the fermenting fruit without pomace.
The third distiller embodiment as shown in Figure 7, described distiller comprises stainless steel cask 1, heating kettle cover 8 is provided with on the top of described distillation stainless steel cask 1, in this heating kettle cover 8, be provided with the heat exchanger extended to the bottom in described distillation stainless steel cask 1, described heating kettle cover 8 is also provided with the steam outlet 10 exporting wine steam outside described distillation stainless steel cask 1.Described heat exchanger comprise be in top upper coil pipe 12, be in the lower coil pipe 13 of bottom and connect the heating tube 14 of coil pipe 12 and lower coil pipe on this, the calrod 15 of heating water quality is provided with in described heating tube 14, described upper coil pipe 12 and described lower coil pipe 13 are also interconnected by return line 16, described heat exchanger is also provided with vapor pipe 17, is provided with pressure valve 18 at the venting port of described vapor pipe 17.
Heat exchanger is made up of upper coil pipe 12, the lower coil pipe 13 being in bottom and the heating tube 14 that connects coil pipe 12 and lower coil pipe 13 on this and be connected coil pipe 12 and lower coil pipe 13 on this, calrod 15 is arranged on heating tube 14 li, and this distiller adopts calrod 15 to heat.Hot water is advanced into upper coil pipe 12 from heating tube 14, then enters lower coil pipe 13 by return line 16, is formed and refluxes and realize heat exchange.Vapor pipe 17 and pressure valve 18 are for improving water temperature and overflowing superpressure steam, it is 70KPa (170KPa) that pressure valve 18 produces pressure, and corresponding water temperature is 113 DEG C, can meet the heat exchange of still-process, when heat interchanging area is enough large, does not have steam and overflow from pressure valve 18.On heat exchanger, coil pipe 12 is immersed in fruit wine with dregs with lower part, and when avoiding heating, skin slag is bonded on pipeline, reduces heat transfer efficiency.Heat exchanger is by being connected on heating kettle cover 8, and hot fume enters pipeline by the space between heating kettle cover 8 and heat exchanger, enters fractionator through wine Vapor outlet 10.
Above-mentioned distiller is SD wine distiller, and be the core producing fruit distillate liquor streamline, it is realized by corrugated stainless steel tubing and quick chuck with the connection of heating kettle cover 8.Different from normal fermentation technique, the production process of orchard fruit distillate liquor eliminates broken specific equipment and technique of squeezing the juice, working order also there is difference, fermenting process is more succinct, more convenient, its technological process shows as: in stainless steel cask, add fruit → add bacterial classification → fragmentation → fermentation → separation pomace and fruit seed → fermentation → distillation.
Introduce the production line of a complete fruit distillate liquor below:
Fruit, after pre-treatment, is put into stainless steel cask 1 and adds yeast, with special fragmentation stirrer 3 in stainless steel cask by fruit smashing, start fermentation.
By the time after wine cap is formed, with common bamboo strainer, the pomace on stainless steel cask 1 top is separated in another stainless steel cask 1, then tilted by the stainless steel cask 1 of fermentation, separated by the fruit stone be gathered in bottom stainless steel cask 1 with separator 4, pomace and fruit juice ferment respectively.
Distill after completing fermentation.Select above-mentioned distiller according to practical condition, methyl alcohol and fusel wine can be isolated, produce high-quality fruit distillate liquor.
Complete the stainless steel cask after distillation 1 and again can enter streamline without the need to cleaning, carry out the brewing process of fruit process, fragmentation, fermentation, separation fruit stone and distillation again and again.Use stainless steel cask greatly can reduce the cost of streamline, the specification of current general stainless steel cask be 40,50,60,70,80cm, volume is respectively 50L, 98L, 170L, 400L, and corresponding actual distillation uses volume to be 45L, 88L, 153L, 360L.To distill 2 calculating every day, one group of streamline sunrise capacity for liquor (fermented wine 10 degree, liquor 50% degree) is respectively 9L, 17.6L, 30.6L, 72L.
Heating kettle cover 8 adopts muff, can be energy-conservation, reduces production cost.For 98L stainless steel cask, heating power 4800W, distillation power 2400W.A people can complete 4 groups of fruit distillate liquor production lines from the whole work being crushed to distillation.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. the production line of a fruit distillate liquor, comprise several stainless steel casks (1), it is characterized in that, described stainless steel cask (1) is for cylindric, the bottom of this stainless steel cask (1) is provided with movable pulley (2), described movable pulley (2) comprises two rollers be arranged in parallel and a universal wheel, and described roller and described universal wheel finished product word structure, backplate when stainless steel cask (1) the bottom place of keeping to the side corresponding between two described rollers is provided with for the protection of stainless steel cask (1) and supports stainless steel cask (1) inclination operation;
This production line also comprises described stainless steel cask (1) interior fruit smashing and the crushing mixer (3) stirred, the separator (4) pericarp in fruit after fragmentation and fruit seed got rid of and the distiller fruit fractionation by distillation after fermentation being gone out methyl alcohol and fusel wine;
Carry out successively in same stainless steel cask (1) fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed get rid of and the fruit fractionation by distillation after fermentation gone out methyl alcohol and fusel wine, transmitting by promoting stainless steel cask (1) between adjacent stations, forming the production line of the fruit distillate liquor of semi-successive cultivation.
2. production line according to claim 1, it is characterized in that, described crushing mixer (3) comprises electric hand drill (5), the upper end of the output terminal connection rotating shaft (6) of described electric hand drill (5), being wound with rotation at the peripheral ring of described rotating shaft (6) lower end can broken fruit, and promotes fruit wine with dregs and move blunt (7) being pushed to by fruit stone bottom described stainless steel cask from top to bottom.
3. production line according to claim 1, it is characterized in that, when described separator (4) is for inclination described stainless steel cask, the square basket bamboo strainer being deposited on bottom fruit stone can be fished for along the turning of junction at the bottom of bucket wall and bucket, be provided with handle at this square basket bamboo strainer.
4. according to the arbitrary described production line of claims 1 to 3, it is characterized in that, described distiller comprises the distillation stainless steel cask (1) of the fruit after loading fermentation, be provided with heating kettle cover (8) in the open top of described distillation stainless steel cask (1), this heating kettle cover (8) be provided with the inlet mouth (9) of input heating steam in described distillation stainless steel cask (1) and export the steam outlet (10) of wine steam to described distillation stainless steel cask (1) outward.
5. production line according to claim 4, it is characterized in that, described distiller comprises the distillation stainless steel cask (1) of the fruit after loading fermentation, heating kettle cover (8) is provided with in the open top of described distillation stainless steel cask (1), in this heating kettle cover (8), be provided with the heating tube (11) extended to the bottom in described distillation stainless steel cask (1), described heating kettle cover (8) is also provided with the steam outlet (10) exporting wine steam outside described distillation stainless steel cask.
6. production line according to claim 4, it is characterized in that, described distiller comprises stainless steel cask (1), heating kettle cover (8) is provided with on the top of described distillation stainless steel cask (1), in this heating kettle cover (8), be provided with the heat exchanger extended to the bottom in described distillation stainless steel cask (1), described heating kettle cover (8) is also provided with the steam outlet (10) exporting wine steam to described distillation stainless steel cask (1) outward;
Described heat exchanger comprise be in top upper coil pipe (12), be in the lower coil pipe (13) of bottom and connect the heating tube (14) of coil pipe on this (12) and lower coil pipe, the calrod (15) of heating water quality is provided with in described heating tube (14), described upper coil pipe (12) and described lower coil pipe (13) are also interconnected by return line (16), described heat exchanger is also provided with vapor pipe (17), is provided with pressure valve (18) at the venting port of described vapor pipe (17).
7. a production line production method for fruit distillate liquor, is characterized in that, comprise the steps:
(1) stainless steel cask (1) that several columned and bottoms are provided with movable pulley (2) is prepared;
(2) carry out successively respectively in same stainless steel cask (1) fermentation of fruit, fruit fragmentation, by fragmentation after pericarp in fruit and fruit seed is got rid of and and the fruit fractionation by distillation after fermentation is gone out methyl alcohol and fusel wine;
(3) transmitting by promoting stainless steel cask (1) between adjacent stations, forming the production line of semi-successive cultivation fruit distillate liquor.
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CN201511021665.1A CN105462764A (en) | 2015-12-30 | 2015-12-30 | Production line of fruit distilled liquor and producing method thereof |
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CN201511021665.1A CN105462764A (en) | 2015-12-30 | 2015-12-30 | Production line of fruit distilled liquor and producing method thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105779194A (en) * | 2016-04-20 | 2016-07-20 | 桂林市农业科学院 | Making method for mulberry distilled liquor |
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