CN105461917A - Compatibility improving agent and preparation method and application thereof - Google Patents

Compatibility improving agent and preparation method and application thereof Download PDF

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Publication number
CN105461917A
CN105461917A CN201510779345.6A CN201510779345A CN105461917A CN 105461917 A CN105461917 A CN 105461917A CN 201510779345 A CN201510779345 A CN 201510779345A CN 105461917 A CN105461917 A CN 105461917A
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Prior art keywords
alcohol
improvement agent
preparation
compatibility improvement
compatibility
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CN201510779345.6A
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Chinese (zh)
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CN105461917B (en
Inventor
曾君
张大康
吴建越
张超
刘水华
李健
吴小波
陈军
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Meishan Conch New Material Technology Co Ltd
Anhui Conch SCG Refractory Co Ltd
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Prosperous Commander's Building Materials Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/28Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/32Polyethers, e.g. alkylphenol polyglycolether
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/30Water reducers, plasticisers, air-entrainers, flow improvers
    • C04B2103/302Water reducers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/52Grinding aids; Additives added during grinding
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/28Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
    • C08G2650/52Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type obtained by dehydration of polyhydric alcohols

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Polyethers (AREA)

Abstract

The present invention belongs to the field of chemical building materials, in particular to a compatibility improving agent and preparation method and application thereof. The compatibility improving agent can be used as a cement grinding aid and a concrete water reducer. The invention solves the technical problem by providing a novel preparation method of the compatibility improving agent. The method has the advantages of low ash, low cost, and simple production. The preparation method of the compatibility improving agent comprises the steps of: A, adding a hydroxyl group mixture and a catalyst to a reactor, controlling the degree of vacuum at -0.085 to -0.095MPa, heating to 150-230 DEG C; and B, conducting a dehydration reaction for 3-8 h to obtain a compatibility improving agent with alcohol ether polymer as the main component. The compatibility improving agent provided by the present invention significantly improves the compatibility of water reducing agent with cement and concrete, does not affect the strength development of concrete, can promote application of supplementary cementitious materials in cement and concrete, is conducive to the energy conservation and emission reduction in the construction industry, and has good market prospects.

Description

Compatibility improvement agent and its production and use
Technical field
The invention belongs to chemical building material field, be specifically related to a kind of Compatibility improvement agent and its production and use, this Compatibility improvement agent can be used as cement grinding aid and cement water reducing agent.
Background technology
Production cement and concrete adopt supplementary cementitious materials such as adding flyash, slag powders, limestone powder, natural volcanic ash, silicon ash, phosphorus slag powder to improve cement and concrete performance and to reduce production cost usually, but often the methylenum coeruleum adsorptive value of this part material is higher, make water reducer and cement and concrete consistency bad, cause water reducer volume excessive excessive with gradual loss, bring difficulty to engineering construction.
For solving above-mentioned compatibility problem, the present inventor provides a kind of Compatibility improvement agent, is used for improving water reducer and cement, concrete compatibility problem.
Summary of the invention
Technical problem solved by the invention is to provide a kind of preparation method of brand-new Compatibility improvement agent, and the method has that volume is low, cost is low, produce the advantages such as simple.
The preparation method of Compatibility improvement agent of the present invention comprises the following steps:
A, polyhydroxy compound and catalyzer are added reactor, control vacuum tightness is-0.085 ~-0.095MPa, is warming up to 150 ~ 230 DEG C;
B, dehydration reaction 3 ~ 8h, reaction terminates, and obtaining take ether polymer as the Compatibility improvement agent of main component.
In technique scheme, polyhydroxy compound described in steps A comprises following two kinds:
1) described polyhydroxy compound is dibasic alcohol and trivalent alcohol: the mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1;
2) described polyhydroxy compound is dibasic alcohol, trivalent alcohol and polyvalent alcohol: wherein, by weight percentage: dibasic alcohol and trivalent alcohol total 80 ~ 100%, polyvalent alcohol 0 ~ 20%, and polyvalent alcohol is non-vanishing; The mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1.
Wherein, dibasic alcohol can be: ethylene glycol, propylene glycol, butyleneglycol, diethanolamine, diisopropanolamine (DIPA), methyldiethanolamine etc.Trivalent alcohol can be: glycerol, trolamine, tri-isopropanolamine, an ethanol diisopropanolamine, di-alcohol monoisopropanolamine etc.Polyvalent alcohol can be: sorbyl alcohol, tetramethylolmethane, tetrahydroxyethyl-ethylene diamine, tetrahydroxypropyl ethylenediamine etc.
In technique scheme, catalyzer described in steps A is basic catalyst, is specifically as follows sodium hydroxide, potassium hydroxide, sodium Metal 99.5, potassium metal etc.The consumption of catalyzer counts 0.1 ~ 5.0% with polyhydroxy compound total mass, and particularly preferably 0.5 ~ 2.0%.
Wherein, if the temperature of reaction that steps A adopts is too low, speed of response is too slow, if temperature Tai Gaoyi causes the too much interlinkage of polymkeric substance and water-soluble poor, therefore temperature preferably 150 ~ 230 DEG C.
If the water of the too low generation of vacuum tightness that steps A adopts can not remove in time, speed of response can be made too slow; If oligomer removal is affected productive rate by vacuum tightness Tai Gaoyi; Therefore vacuum tightness preferably-0.085 ~-0.095MPa.
In technique scheme, the molecular weight of ether polymer described in step B is too little, and its dispersion effect is poor, improves consistency weak effect; If molecular weight is too large, too strong to cement, concrete delayed coagulation, cement, concrete normal condensation can be had influence on; Therefore the preferred 800-8000 dalton of the molecular weight of ether polymer.
Described in step B, the reaction times is oversize, and molecular weight is too large; Reaction times is too short, and molecular weight is too little; Therefore the preferred reaction time is 3 ~ 8h.
The Compatibility improvement agent of gained of the present invention, main component is the ether polymer having side chain.This ether polymer has space structure, can be preferentially adsorbed to supplementary cementitious material on the surface, reduces the absorption to water reducer, can improve water reducer and cement, concrete consistency to a great extent.Due to ether polymer molecular weight, comparatively water reducer molecular weight is low simultaneously, and therefore volume is also lower, is generally 0.01 ~ 0.05%, and use cost is also low.Therefore can be used as cement grinding aid and cement water reducing agent application.
To sum up, the present invention take ether polymer as the Compatibility improvement agent of main component, and can solve water reducer and cement, concrete compatibility problem, use cost is lower; Can be used as cement grinding aid and cement water reducing agent use.
Embodiment
In order to the synthetic method of Compatibility improvement agent is described, at laboratory synthetic sample.
Embodiment 1
200g ethylene glycol, 300g glycerol and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 200 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 6h, and reaction terminates, and obtain Compatibility improvement agent 1, detection molecules amount is 2347 dalton.
Embodiment 2
100g propylene glycol, 300g mono-ethanol diisopropanolamine, 100g tetrahydroxypropyl ethylenediamine and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 210 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 3h, and reaction terminates, and obtain Compatibility improvement agent 2, detection molecules amount is 5504 dalton.
Embodiment 3
200g diethanolamine, 250g di-alcohol monoisopropanolamine, 50g sorbyl alcohol and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 200 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 4h, and reaction terminates, and obtain Compatibility improvement agent 3, detection molecules amount is 3175 dalton.
Embodiment 4
180g propylene glycol, 320g trolamine and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 160 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 5h, and reaction terminates, and obtain Compatibility improvement agent 4, detection molecules amount is 2048 dalton.
Embodiment 5
220g methyldiethanolamine, 280g glycerol and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 180 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 5h, and reaction terminates, and obtain Compatibility improvement agent 5, detection molecules amount is 959 dalton.
Embodiment 6
240g diisopropanolamine (DIPA), 180g di-alcohol monoisopropanolamine, 80g tetrahydroxyethyl-ethylene diamine and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 200 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 7h, and reaction terminates, and obtain Compatibility improvement agent 6, detection molecules amount is 6773 dalton.
Embodiment 7
170g propylene glycol, 330g glycerol and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 150 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 8h, and reaction terminates, and obtain Compatibility improvement agent 7, detection molecules amount is 1044 dalton.
Embodiment 8
100g propylene glycol, 360g di-alcohol monoisopropanolamine, 40g tetramethylolmethane and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 220 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 6h, and reaction terminates, and obtain Compatibility improvement agent 8, detection molecules amount is 6373 dalton.
Embodiment 9
160g diethanolamine, 340g tri-isopropanolamine and 5g sodium hydroxide are added the glass stirring tank of 1L, reactor is evacuated to vacuum tightness and is-0.09MPa and keeps this vacuum tightness by unlatching vacuum pump.Be warming up to 180 DEG C, the water that reaction generates is collected in receptor by prolong, dehydration reaction 6h, and reaction terminates, and obtain Compatibility improvement agent 9, detection molecules amount is 1173 dalton.
In order to the beneficial effect of Compatibility improvement agent of the present invention is described, concrete optimum contrast is done in laboratory, and proportioning is as following table 1, and workability of concrete and ultimate compression strength are in table 2.
Table 1 concrete mix unit: kg/m 3
Group number Cement Breeze Flyash Machine-made Sand Rubble Water Water reducer
A 360 850 1050 170 7.0
B~K 280 30 50 850 1050 170 7.0
Table 2 workability of concrete and ultimate compression strength
Visible by above-described embodiment, the polyhydroxy compound in preparation method of the present invention adopts following two kinds of raw material fit systems all can realize basic improvement water reducer and the effect of cement and concrete consistency:
1) described polyhydroxy compound is dibasic alcohol and trivalent alcohol: the mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1;
2) described polyhydroxy compound is dibasic alcohol, trivalent alcohol and polyvalent alcohol; Dibasic alcohol and trivalent alcohol total 80 ~ 100%, polyvalent alcohol 0 ~ 20%, polyvalent alcohol is non-vanishing; The mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1.
Conclusion: Compatibility improvement agent prepared by the present invention just can meet application requiring under the volume of 0.03%, obviously can improve water reducer and cement and concrete consistency, and not affect concrete strength development.
To sum up, Compatibility improvement agent provided by the invention obviously can improve water reducer and cement and concrete consistency, and does not affect concrete strength development.The application of supplementary cementitious material in cement and concrete can be promoted, be conducive to the energy-saving and emission-reduction of construction industry, have good market application foreground.

Claims (10)

1. the preparation method of Compatibility improvement agent, is characterized in that: comprise the following steps:
A, polyhydroxy compound and catalyzer are added reactor, control vacuum tightness is-0.085 ~-0.095MPa, is warming up to 150 ~ 230 DEG C;
B, dehydration reaction 3 ~ 8h, reaction terminates, and obtaining take ether polymer as the Compatibility improvement agent of main component.
2. the preparation method of Compatibility improvement agent according to claim 1, is characterized in that: polyhydroxy compound described in steps A comprises following two kinds of situations:
1) described polyhydroxy compound is dibasic alcohol and trivalent alcohol: the mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1;
2) described polyhydroxy compound is dibasic alcohol, trivalent alcohol and polyvalent alcohol; By weight percentage: dibasic alcohol and trivalent alcohol total 80 ~ 100%, polyvalent alcohol 0 ~ 20%, polyvalent alcohol is non-vanishing; The mol ratio of dibasic alcohol and trivalent alcohol is: n dibasic alcohol: n trivalent alcohol=0.5 ~ 2.0:1.
3. the preparation method of Compatibility improvement agent according to claim 2, is characterized in that: dibasic alcohol described in steps A is selected from ethylene glycol, propylene glycol, butyleneglycol, diethanolamine, diisopropanolamine (DIPA), methyldiethanolamine; Trivalent alcohol described in steps A is selected from glycerol, trolamine, tri-isopropanolamine, an ethanol diisopropanolamine, di-alcohol monoisopropanolamine; Polyvalent alcohol described in steps A is selected from sorbyl alcohol, tetramethylolmethane, tetrahydroxyethyl-ethylene diamine, tetrahydroxypropyl ethylenediamine.
4. the preparation method of Compatibility improvement agent according to claim 1, is characterized in that: catalyzer described in steps A is basic catalyst.
5. the preparation method of Compatibility improvement agent according to claim 4, is characterized in that: described basic catalyst is sodium hydroxide, potassium hydroxide, sodium Metal 99.5, potassium metal.
6. the preparation method of Compatibility improvement agent according to claim 4, is characterized in that: the consumption of catalyzer is to mix hydramine and polyol total mass counts 0.1 ~ 5.0%; Particularly preferably 0.5 ~ 2.0%.
7. the preparation method of Compatibility improvement agent according to claim 1, is characterized in that: described ether polymer molecular weight is 800-8000 dalton.
8. the preparation method of the Compatibility improvement agent described in any one of claim 1-7 prepares the Compatibility improvement agent of gained.
9. Compatibility improvement agent according to claim 8 is as the application of cement grinding aid.
10. Compatibility improvement agent according to claim 8 is as the application of cement water reducing agent.
CN201510779345.6A 2015-11-13 2015-11-13 Compatibility improvement agent and its production and use Active CN105461917B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106186780A (en) * 2016-07-05 2016-12-07 湖北鑫统领万象科技有限公司 A kind of grinding aid improving cement and water reducer compatibility
CN107117847A (en) * 2017-05-18 2017-09-01 河南建筑材料研究设计院有限责任公司 A kind of polyhydroxy alcohol ether compound cement grinding aid, preparation method and its cement being made

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103013094A (en) * 2012-12-19 2013-04-03 四川大学 Injectable type fast curing medical polyurethane compound and preparation method thereof
CN103601881A (en) * 2013-11-18 2014-02-26 沈阳工业大学 Functional polyether and method for preparing water reducer by using same
CN104529229A (en) * 2014-12-11 2015-04-22 山东宏艺科技股份有限公司 Enhanced cement grinding aid

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103013094A (en) * 2012-12-19 2013-04-03 四川大学 Injectable type fast curing medical polyurethane compound and preparation method thereof
CN103601881A (en) * 2013-11-18 2014-02-26 沈阳工业大学 Functional polyether and method for preparing water reducer by using same
CN104529229A (en) * 2014-12-11 2015-04-22 山东宏艺科技股份有限公司 Enhanced cement grinding aid

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106186780A (en) * 2016-07-05 2016-12-07 湖北鑫统领万象科技有限公司 A kind of grinding aid improving cement and water reducer compatibility
CN106186780B (en) * 2016-07-05 2020-05-05 湖北鑫统领万象科技有限公司 Grinding aid for improving compatibility of cement and water reducing agent
CN107117847A (en) * 2017-05-18 2017-09-01 河南建筑材料研究设计院有限责任公司 A kind of polyhydroxy alcohol ether compound cement grinding aid, preparation method and its cement being made
CN107117847B (en) * 2017-05-18 2019-09-17 河南建筑材料研究设计院有限责任公司 A kind of polyhydroxy alcohol ether compound cement grinding aid, preparation method and its manufactured cement

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