CN105460396A - Production technology for sticky rice packing paper - Google Patents
Production technology for sticky rice packing paper Download PDFInfo
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- CN105460396A CN105460396A CN201510821413.0A CN201510821413A CN105460396A CN 105460396 A CN105460396 A CN 105460396A CN 201510821413 A CN201510821413 A CN 201510821413A CN 105460396 A CN105460396 A CN 105460396A
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- production technology
- starch
- stirring
- glutinous rice
- potato starch
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/46—Applications of disintegrable, dissolvable or edible materials
- B65D65/463—Edible packaging materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cereal-Derived Products (AREA)
- General Preparation And Processing Of Foods (AREA)
Abstract
The invention provides a production technology for sticky rice packing paper. The production technology includes the steps that firstly, starch is emulsified; after screening is conducted, phosphate ester emulsion is added for batter mixing; and finally, the sticky rice packing paper is obtained through a film making technology. According to the production technology, potato starch serves as a raw material to replace traditional refined starch, a large amount of grain can be saved, and a raw material source can be provided for a sticky rice paper factory urgently needed for a food technology.
Description
Technical field
The present invention relates to a kind of production technology of paper, particularly relate to a kind of glutinous rice wrapper production technology.
Background technology
Wafer is a kind of Edible Film.Transparent, tasteless, thickness 0.02 ~ 0.025mm, just melt in the mouth.Mixed by starch, gelatin and a small amount of lecithin, casting film-forming, oven dry forms.Be mainly used in the internal layer packaging of candy, cake or medicine etc., in case itself and overwrap glue mutually, also can be moistureproof.Wafer is widely used in the packaging of food, and the past is mainly with smart starch production.As adopt potato starch produce wafer, not only can save grain in a large number, but also for food industry urgent need wafer extensively ward off raw material sources.Often produce l ton wafer and about consume potato starch 1.5 tons.The major equipment producing wafer is adjunce copper, copies film machine.
Summary of the invention
Need to consume the problem of a large amount of grain in order to solve when common wafer manufactures, the invention provides a kind of glutinous rice wrapper production technology, being obtained by potato starch, a large amount of grain can be saved.
The invention provides a kind of glutinous rice wrapper production technology, described processing step is:
(1) potato starch was carried out 100-120 mesh sieve, and after being placed in container, adding 50-55 DEG C of water soaking 5-10min and make its emulsification, the water yield added is 2-3 times of starch;
(2) potato starch after emulsification in step 1 is stirred, to make potato starch all be dispersed in water, and then cross 100-120 mesh sieve, beat to adjunce copper with syringe pump;
(3) starch fluid in adjunce copper in step (2) is heated to 50-60 DEG C, adds the phosphate emulsion that concentration is 1-2% while stirring, be heated to 90-95 DEG C and be incubated 1-2h, stirring subsequently, being mixed with starch paste, for subsequent use;
(4) copy on the rotation copper belt of film machine by starch paste for subsequent use in step (3) by feeder channel inflow, scraping the silk paste film that thickness is 0.02-0.025mm subsequently, is just wafer after drying.
Preferably, in described step (3), the preparation method of phosphate emulsion is: the soda bath of the 1-2% prepared is heated to 85-100 DEG C, add phosphatide while stirring, phosphatide is all dissolved in alkali lye, then it is allowed to naturally cool to 30-40 DEG C, cross 100-120 mesh sieve, be mixed with the phosphoric acid butterfat that concentration is 1-2%.
Preferably, described amount of caustic soda is the 0.8%-1.8% of phosphatide consumption.
Preferably, in described step (3), stirring rate is 40-50 rev/min.
Preferably, described step (2) adds the alginic acid of 1-1.5% when carrying out potato starch and stirring.
Preferably, the Steam pressure control of film machine is copied in described step (4) in 0.15-0.25 gauge pressure.
Beneficial effect: the invention provides a kind of glutinous rice wrapper production technology, first by starch emulsification, adds phosphoric acid ester emulsion and carries out mixing batter after sieving, finally carry out copying membrane process and obtain.The present invention's potato starch be raw material to replace traditional smart starch, not only can save grain in a large number, and can also for food technology be badly in need of wafer extensively ward off raw material sources.The phosphoric acid ester emulsion used in production technology is obtained by self-control, after the emulsion utilizing phosphate emulsion preparation method provided by the invention obtained and starch fluid mix, can ensure that starch paste has good viscosity, copy the Steam pressure control of film machine in 0.15-0.25 gauge pressure, prevent hypertonia easily to make to stick with paste film and produce a lot of pore, pressure is too small can dry again portion's dry paste film.Alginic acid is by the polysaccharide of monose aldehydic acid linear polymerization, has the effects such as suspending, thickening, emulsification, bonding, adds the alginic acid of 1-1.5% when carrying out potato starch and stirring, and the intensity of wafer can be improved 10-15%.The invention provides a kind of glutinous rice wrapper production technology, be that raw material replaces traditional smart starch with potato starch, not only can save grain in a large number, and the wafer can also be badly in need of for food technology extensively wards off raw material.
Detailed description of the invention
The technological means realized for making the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the present invention further.
embodiment 1
The invention provides a kind of glutinous rice wrapper production technology, described processing step is:
(1) potato starch was carried out 100 mesh sieves, after being placed in container, adding 50 DEG C of water soaking 5min and make its emulsification, the water yield added is 2 times of starch;
(2) potato starch after emulsification in step 1 is stirred, to make potato starch all be dispersed in water, and then cross 100 mesh sieves, beat to adjunce copper with syringe pump;
(3) starch fluid in adjunce copper in step (2) is heated to 50 DEG C, adds the phosphate emulsion that concentration is 1% while stirring, be heated to 90 DEG C and be incubated 1h, stirring subsequently, being mixed with starch paste, for subsequent use;
(4) copy on the rotation copper belt of film machine by starch paste for subsequent use in step (3) by feeder channel inflow, scraping the silk paste film that thickness is 0.02mm subsequently, is just wafer after drying.
Wherein, in described step (3), the preparation method of phosphate emulsion is: the soda bath of prepare 1% is heated to 85 DEG C, add phosphatide while stirring, phosphatide is all dissolved in alkali lye, then it is allowed to naturally cool to 30 DEG C, cross 100 mesh sieves, be mixed with the phosphoric acid butterfat that concentration is 1%, described amount of caustic soda is 0.8% of phosphatide consumption, in described step (3), stirring rate is 40 revs/min, described step (2) adds the alginic acid of 1% when carrying out potato starch and stirring, copy the Steam pressure control of film machine in 0.15 gauge pressure in described step (4).
embodiment 2
The invention provides a kind of glutinous rice wrapper production technology, described processing step is:
(1) potato starch was carried out 110 mesh sieves, after being placed in container, adding 53 DEG C of water soaking 7min and make its emulsification, the water yield added is 2 times of starch;
(2) potato starch after emulsification in step 1 is stirred, to make potato starch all be dispersed in water, and then cross 110 mesh sieves, beat to adjunce copper with syringe pump;
(3) starch fluid in adjunce copper in step (2) is heated to 55 DEG C, adds the phosphate emulsion that concentration is 1.5% while stirring, be heated to 92 DEG C and be incubated 1.5h, stirring subsequently, being mixed with starch paste, for subsequent use;
(4) copy on the rotation copper belt of film machine by starch paste for subsequent use in step (3) by feeder channel inflow, scraping the silk paste film that thickness is 0.022mm subsequently, is just wafer after drying.
Wherein, in described step (3), the preparation method of phosphate emulsion is: the soda bath of prepare 1.5% is heated to 90 DEG C, add phosphatide while stirring, phosphatide is all dissolved in alkali lye, then it is allowed to naturally cool to 35 DEG C, cross 110 mesh sieves, be mixed with the phosphoric acid butterfat that concentration is 1.5%, described amount of caustic soda is 1.5% of phosphatide consumption, in described step (3), stirring rate is 45 revs/min, described step (2) adds the alginic acid of 1.2% when carrying out potato starch and stirring, copy the Steam pressure control of film machine in 0.2 gauge pressure in described step (4).
embodiment 3
The invention provides a kind of glutinous rice wrapper production technology, described processing step is:
(1) potato starch was carried out 120 mesh sieves, and after being placed in container, adding 55 DEG C of water soaking 10min and make its emulsification, the water yield added is 2-3 times of starch;
(2) potato starch after emulsification in step 1 is stirred, to make potato starch all be dispersed in water, and then cross 120 mesh sieves, beat to adjunce copper with syringe pump;
(3) starch fluid in adjunce copper in step (2) is heated to 60 DEG C, adds the phosphate emulsion that concentration is 2% while stirring, be heated to 90-95 DEG C and be incubated 2h, stirring subsequently, being mixed with starch paste, for subsequent use;
(4) copy on the rotation copper belt of film machine by starch paste for subsequent use in step (3) by feeder channel inflow, scraping the silk paste film that thickness is 0.025mm subsequently, is just wafer after drying.
Wherein, in described step (3), the preparation method of phosphate emulsion is: the soda bath of prepare 2% is heated to 100 DEG C, add phosphatide while stirring, phosphatide is all dissolved in alkali lye, then it is allowed to naturally cool to 40 DEG C, cross 120 mesh sieves, be mixed with the phosphoric acid butterfat that concentration is 1-2%, described amount of caustic soda is 1.8% of phosphatide consumption, in described step (3), stirring rate is 50 revs/min, described step (2) adds the alginic acid of 1.5% when carrying out potato starch and stirring, copy the Steam pressure control of film machine in 0.25 gauge pressure in described step (4).
The potato starch of paper consumption per ton | Wafer quantitative | Pore-solids ratio | |
Embodiment 1 | 1.3t | 1.2g/m 2 | 75% |
Embodiment 2 | 1.3t | 1.4g/m 2 | 73% |
Embodiment 3 | 1.4t | 1.2g/m 2 | 75% |
Existing technical parameter | 2.1t | 0.6g/m 2 | 65% |
As can be seen from above table data, the potato starch of the wafer paper consumption per ton utilizing wafer production technology provided by the invention to produce is less, paper quantitatively higher, and intensity is high, and its pore-solids ratio comparatively prior art parameter is compared also higher, good permeability.
The invention provides a kind of glutinous rice wrapper production technology, first by starch emulsification, add phosphoric acid ester emulsion after sieving and carry out mixing batter, finally carry out copying membrane process and obtain.The present invention's potato starch be raw material to replace traditional smart starch, not only can save grain in a large number, and can also for food technology be badly in need of wafer extensively ward off raw material sources.The phosphoric acid ester emulsion used in production technology is obtained by self-control, after the emulsion utilizing phosphate emulsion preparation method provided by the invention obtained and starch fluid mix, can ensure that starch paste has good viscosity, copy the Steam pressure control of film machine in 0.15-0.25 gauge pressure, prevent hypertonia easily to make to stick with paste film and produce a lot of pore, pressure is too small can dry again portion's dry paste film.Alginic acid is by the polysaccharide of monose aldehydic acid linear polymerization, has the effects such as suspending, thickening, emulsification, bonding, adds the alginic acid of 1-1.5% when carrying out potato starch and stirring, and the intensity of wafer can be improved 10-15%.The invention provides a kind of glutinous rice wrapper production technology, be that raw material replaces traditional smart starch with potato starch, not only can save grain in a large number, and the wafer can also be badly in need of for food technology extensively wards off raw material.
As known by the technical knowledge, the present invention can be realized by other the embodiment not departing from its Spirit Essence or essential feature.Therefore, above-mentioned disclosed embodiment, with regard to each side, being all casehistory, is not only.Within the scope of the present invention all or be all included in the invention being equal to the change in scope of the present invention.
Claims (6)
1. a glutinous rice wrapper production technology, is characterized in that, described processing step is:
(1) potato starch was carried out 100-120 mesh sieve, and after being placed in container, adding 50-55 DEG C of water soaking 5-10min and make its emulsification, the water yield added is 2-3 times of starch;
(2) potato starch after emulsification in step 1 is stirred, to make potato starch all be dispersed in water, and then cross 100-120 mesh sieve, beat to adjunce copper with syringe pump;
(3) starch fluid in adjunce copper in step (2) is heated to 50-60 DEG C, adds the phosphate emulsion that concentration is 1-2% while stirring, be heated to 90-95 DEG C and be incubated 1-2h, stirring subsequently, being mixed with starch paste, for subsequent use;
(4) copy on the rotation copper belt of film machine by starch paste for subsequent use in step (3) by feeder channel inflow, scraping the silk paste film that thickness is 0.02-0.025mm subsequently, is just wafer after drying.
2. glutinous rice wrapper production technology according to claim 1, it is characterized in that, in described step (3), the preparation method of phosphate emulsion is: the soda bath of the 1-2% prepared is heated to 85-100 DEG C, add phosphatide while stirring, phosphatide is all dissolved in alkali lye, then allow it naturally cool to 30-40 DEG C, cross 100-120 mesh sieve, be mixed with the phosphoric acid butterfat that concentration is 1-2%.
3. glutinous rice wrapper production technology according to claim 2, is characterized in that, described amount of caustic soda is the 0.8%-1.8% of phosphatide consumption.
4. glutinous rice wrapper production technology according to claim 1, is characterized in that, in described step (3), stirring rate is 40-50 rev/min.
5. glutinous rice wrapper production technology according to claim 1, is characterized in that, described step (2) adds the alginic acid of 1-1.5% when carrying out potato starch and stirring.
6. glutinous rice wrapper production technology according to claim 1, is characterized in that, copies the Steam pressure control of film machine in 0.15-0.25 gauge pressure in described step (4).
Priority Applications (1)
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CN201510821413.0A CN105460396A (en) | 2015-11-24 | 2015-11-24 | Production technology for sticky rice packing paper |
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CN201510821413.0A CN105460396A (en) | 2015-11-24 | 2015-11-24 | Production technology for sticky rice packing paper |
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CN201510821413.0A Pending CN105460396A (en) | 2015-11-24 | 2015-11-24 | Production technology for sticky rice packing paper |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110584085A (en) * | 2019-09-16 | 2019-12-20 | 熊一飞 | Automatic wafer paper production equipment |
CN113208045A (en) * | 2021-04-16 | 2021-08-06 | 山东润安生物科技有限公司 | Medicinal-coated glutinous rice paper and use method thereof |
CN113563616A (en) * | 2021-07-26 | 2021-10-29 | 集美大学 | Glutinous rice paper and preparation method thereof |
CN113652007A (en) * | 2021-07-26 | 2021-11-16 | 集美大学 | Colored glutinous rice paper and preparation method thereof |
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2015
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CN101628944A (en) * | 2009-07-15 | 2010-01-20 | 聚祥(厦门)淀粉有限公司 | Complex modified starch |
EP2510813A1 (en) * | 2011-04-12 | 2012-10-17 | Sonjal | Composition and method for the production of a vegetable edible casing and a corresponding enrobed food composition |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110584085A (en) * | 2019-09-16 | 2019-12-20 | 熊一飞 | Automatic wafer paper production equipment |
CN110584085B (en) * | 2019-09-16 | 2024-03-15 | 熊一飞 | Automatic waffle production equipment |
CN113208045A (en) * | 2021-04-16 | 2021-08-06 | 山东润安生物科技有限公司 | Medicinal-coated glutinous rice paper and use method thereof |
CN113563616A (en) * | 2021-07-26 | 2021-10-29 | 集美大学 | Glutinous rice paper and preparation method thereof |
CN113652007A (en) * | 2021-07-26 | 2021-11-16 | 集美大学 | Colored glutinous rice paper and preparation method thereof |
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