A kind of two-layer equation loosely shielded optical cable and preparation method thereof
Technical field
The present invention relates to a kind of two-layer equation loosely shielded optical cable and preparation method thereof.
Background technology
At present, common loosely shielded optical cable adopts Loose tube to wear optical fiber substantially, the fine cream of filling in Loose tube, aramid yarn is laid in sleeve pipe periphery in order to increase resistance to tension, and this type of loosely shielded optical cable domestic production technical merit maturation very, constantly extend to Fibre Optical Sensor industry along with loosely shielded optical cable market, its can in the middle of can the loosely shielded optical cable market demand of windowing day by day heat up.Centre can not only require to offer in the middle of loosely shielded optical cable to choose fine window by windowing loosely shielded optical cable, and requires that many many places are offered separately and choose fine window, simultaneously must not damaging internal optical fiber, can identify again the inner multifiber particular location of loosely shielded optical cable.Offers the oversheath that window will destroy optical cable in the middle of loosely shielded optical cable, make outside optical cable inner structure or optical fiber is exposed to, will the reliability of optical cable be reduced.When general loosely shielded optical cable offers window; first internal optical fiber is easy to be damaged or cut off; next is that cable jacket is destroyed; internal optical fiber is exposed tension and the compressive strength reducing optical cable outside all; be unfavorable for the protection of optical fiber; moreover be that in optical cable, a large amount of ointment will overflow in a large number, reduce the reliability of optical cable.General loosely shielded optical cable will forbid that window is offered in centre, loosely shielded optical cable market being offered window is generally that bending radius is excessive, miniaturization, lightweight cannot be accomplished, in addition, loosely shielded optical cable again can not intensive offer window, offering as forced will havoc optical cable inner structure, has a strong impact on the tensile strength of loosely shielded optical cable, and be easy to destroy internal optical fiber, cause whole piece optical cable to be scrapped.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and defect and provide a kind of in the middle of can windowing, double-deck tensile strength is strong, lightweight, bending resistance strong, to block water, two-layer equation loosely shielded optical cable that resistance to pressure is good and preparation method thereof simultaneously.
To achieve these goals, the technical solution adopted in the present invention is:
A kind of two-layer equation loosely shielded optical cable, comprise the support frame made by wear-resistant pressure-resistant material, it is hollow inner chamber in the middle part of described support frame, inner fibers is provided with in described inner chamber, described support frame be circumferentially evenly laid with the groove matched with outer fibers quantity vertically, be provided with outer fibers in described groove, outside described support frame, entirety is enclosed with the opening that Loose tube seals described groove, all fills the fine cream that blocks water between described inner chamber and inner fibers and between groove and outer fibers.
Described in every root, outer fibers different colours, and the outside of described Loose tube arranges at least one marking line identical with corresponding position outer fibers color in outer fibers corresponding position.
Described groove is U-type groove.
Described external sheath layer external diameter is 3.5mm.
Described wear-resistant pressure-resistant material is MPU material, TPU material, CPU material, PPT material or PBT material.
A preparation method for two-layer equation loosely shielded optical cable, comprises the steps:
Every root optical fiber of outer fibers different colours by a, first employing optical fiber coloring machine;
B, by high temperature extrusion machine wear-resistant pressure-resistant material to be wrapped in outside inner fibers and to form described support frame;
C, employing high-pressure injection machine fill the fine cream that blocks water between inner fibers and the inner chamber of support frame;
Outer fibers is laid in the groove of support frame by d, employing optical fiber cloth fibre machine, adopts high temperature extrusion machine to utilize polyurethane material to be wrapped in pine cover cable core peripheral formation Loose tube;
E, adopt optical cable Marking machine in the outside of Loose tube, outer fibers corresponding position arranges at least one marking line identical with corresponding position outer fibers color;
F, adopt many heads high-pressure injection machine inside outer fibers and support frame groove and Loose tube between filling to block water fine cream.
Described inner fibers and outer fibers are extraordinary single-mode fiber (as utter misery single-mode fiber or counter-bending single-mode fiber or thin through counter-bending single-mode fiber), single-mode fiber or multimode optical fiber.
Polyurethane material in described steps d adopts EU.
Owing to adopting such scheme, optical cable outer jacket adopts easily cutting, wear-resisting polyurethane material, middle part adopts support frame to support, thus two-layer equation optical cable is after window is longitudinally offered in centre, enough anchorage forces are had to ensure tension and the compressive strength of optical cable, and by the protection of support frame when windowing, well protect internal optical fiber, prevent damage or the cut-out of internal optical fiber, choose internal optical fiber, and can ensure not lose internal optical fiber, and having had the support of support frame to ensure that enough anchorage forces, optical cable overall diameter can control within 3.5mm; Sign on optical cable, effectively can find out the particular location of required optical fiber; Optical cable adopts support frame to be isolated into inside and outside two-layer optical fiber layer, and it is divided into internal layer Transmission Fibers layer and skin to window choosing fine optical fiber layer, and the use-patterns such as ectonexine optical fiber can be replaced mutually, serial exchange, effectively can utilize conduit resource; In fibre optic installations chamber, inject the fine cream that blocks water, can effectively block water gear tide; Optical cable overall diameter controls within 3.5mm, and external diameter is little, fully effectively utilizes space, lightweight, and make simple, cost is low.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing, further describe the embodiment of this patent.
As shown in Figure 1, a kind of two-layer equation loosely shielded optical cable, comprise one or more inner fibers 3, support frame inner chamber 5, support frame 1, support frame U-type groove 6, outer fibers 2, Loose tube 4, inner side and outer side optical fiber is according to red, orange, yellow, green, blue or green, blue, purple, black, in vain, brown, powder, the GB colors such as ash are carried out painted, inner fibers 3 bundle is embedded in support frame inner chamber 5, the fine cream 7 that blocks water is filled inside support frame inner chamber 5 and between optical fiber, outer fibers 2 is according to red, orange, yellow, green, blue or green, blue, purple, black, in vain, brown, powder, the color sequences such as ash are embedded in support frame U-type groove 6, Loose tube 4 is coated with outside support frame 1, between inside optical fiber and support frame U-type groove 6 and Loose tube 4, filling blocks water fine cream 7, the red marking line 8 of the outer corresponding outside red fiber position silk-screen longitudinal direction of Loose tube 4 xsect.
Its preparation method, comprises following technique:
A, in such scheme, fiber type is divided into utter misery single-mode fiber, counter-bending single-mode fiber and thin through counter-bending single-mode fiber, and structure is divided into single mode 125/250 μm, single mode 80/160 μm;
B, adopt optical fiber coloring machine according to the color dyes optical fiber such as red, orange, yellow, green, blue, blue, purple, black, white, brown, powder, ash;
Teflon ETFE extruded by the high temperature extrusion machine of c, employing support frame mould, is wrapped on inner fibers 3 and forms support frame 1, as embedded fibre core, and embedded fibre core external diameter 3mm;
D, adopt high-pressure injection machine inside inner fibers 3 and support frame inner chamber 5 between fill the fine cream 7 that blocks water;
Outer fibers 2 cloth is placed in support frame U-type groove 6 by e, the fine machine of employing optical fiber cloth, as pine cover cable core;
EU TPU extruded by f, employing high temperature extrusion machine, is wrapped in pine cover cable core peripheral, as external sheath layer, and external sheath layer external diameter 3.5mm;
G, employing optical cable Marking machine are at the red marking line 8 of the outer corresponding outside red fiber position silk-screen longitudinal direction of Loose tube 4 xsect; Adopt many heads high-pressure injection machine inside optical fiber and support frame U-type groove 6 and Loose tube 4 between filling to block water fine cream 7, such fiber optic cable production completes.