CN105443966A - Speed reducer lubricating oil detecting device based on electrostatic adsorption and using method of speed reducer lubricating oil detecting device - Google Patents
Speed reducer lubricating oil detecting device based on electrostatic adsorption and using method of speed reducer lubricating oil detecting device Download PDFInfo
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- CN105443966A CN105443966A CN201511017057.3A CN201511017057A CN105443966A CN 105443966 A CN105443966 A CN 105443966A CN 201511017057 A CN201511017057 A CN 201511017057A CN 105443966 A CN105443966 A CN 105443966A
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- oil
- quality
- electrostatic adsorption
- lubricant
- oil pipe
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N39/00—Arrangements for conditioning of lubricants in the lubricating system
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
Abstract
The invention relates to the technical field of detection of lubricating oil, in particular to a speed reducer lubricating oil detecting device based on electrostatic adsorption and a using method of the speed reducer lubricating oil detecting device. The speed reducer lubricating oil detecting device based on electrostatic adsorption comprises a first oil tube, wherein one end of the first oil tube is soaked in speed reducer lubricating oil; the other end of the first oil tube is connected with an oil pumping device; the oil pumping device is further connected with one end of a second oil tube; the other end of the second oil tube returns into a speed reducer case; and an electrostatic adsorption device and a quality detecting device for detecting quality of the electrostatic adsorption device are further arranged on the second oil tube. Thus, lubricating property of the lubricating oil can be judged according to contents of impurities, the lubricating oil is not required to be detected in a laboratory, measuring efficiency is high, and the speed reducer lubricating oil detecting device is convenient to use.
Description
Technical field
The present invention relates to lubricant oil detection technique field, be specifically related to a kind of gear reducer lube detection device based on Electrostatic Absorption and using method thereof.
Background technique
Lubricant oil is used in all kinds mechanically to protect the fluid lubricant of machinery and workpiece; be widely used in the transmission device such as the motor of boats and ships, vehicle etc., compressor and retarder; there is material impact to gearing loss and life-span thereof, can effectively blocking member wearing and tearing and corruption light up.
For retarder, most fault is all relevant with lubricant oil, the rotten of lubricant oil directly reduces lubrication effect, wearing and tearing between aggravation transmission part and temperature rise, the inefficacy of the parts such as accelerating gear, bearing, cause a series of decelerator trouble, greatly shorten the normal service life of retarder.
Lubricant oil in use for some time, due to lubricant oil itself can be oxidized, condense, hydrolysis etc., or the cause of invasions such as introduced contaminants, particle, moisture can cause lubricant oil oil deterioration, reduce its greasy property, the lubricant oil oil deterioration that particularly impurity such as water and iron filings can cause sharply declines, and the key property that result in its lubrication sharply declines.Just effectively can not play lubrication at part surface after deterioration of lubricant, and bring the impurity effects such as iron filings into due to lubricant oil, accelerate the wearing and tearing on transmission part surface, thus need often more oil change to ensure the normal work of retarder.
The operator needing experience extremely to enrich due to Lubricating Oil quality could only judge with visually observing, general operation personnel are difficult to judge, further, even veteran operator sometimes also can error in judgement, the too early or too late replacing of lubricant oil is caused.In addition, because retarder is closed lubrication, need could extract lubricant oil after retarder quits work and dismantles, therefore, the replacing of general gear reducer lube all can not judge that lubricant oil is the need of replacing in advance, but according to previous experiences, when just more oil change after one period of set time of retarder work, namely the front deceleration device oil change cycle is fixed.But the different applying working condition lower replacement cycles has difference, more oil change can waste lubricant oil too early, and increase retarder maintenance cost, too late more oil change can affect retarder lubrication effect, and then affects service behaviour and the working life of retarder.
In sum, current gear reducer lube only also change by rule of thumb by the fixed cycle, and oil change is too early or too late thus, is difficult to the lubricated maintenance cost reducing retarder while ensureing oil lubrication performance.
Therefore, need one at present badly and accurately can judge Lubricating Oil quality technology, the lubricant oil maintenance cost of retarder can be reduced while ensureing oil lubrication performance.
Summary of the invention
The object of the invention is to: while guarantee retarder greasy property, reduce maintenance cost for being difficult at present, a kind of gear reducer lube detection device based on Electrostatic Absorption and using method thereof are provided.
To achieve these goals, the technical solution used in the present invention is:
A kind of gear reducer lube detection device based on Electrostatic Absorption, comprise the first oil pipe, gear reducer lube fluid is immersed in described first oil pipe one end, the other end of described first oil pipe is connected with oil rig, described oil rig is also connected with second oil pipe one end, the other end of described second oil pipe returns in reduction case, described second oil pipe is also provided with electrostatic adsorption device and the quality detection device for measuring described electrostatic adsorption device quality.
In this programme, first oil pipe one end floodlubrication oil fluid, the first oil pipe the other end is connected with oil rig, oil rig is also connected with second oil pipe one end, the second oil pipe the other end returns in reduction case again, so, the lubricant oil in retarder can be pumped in oil pipe by oil rig; Second oil pipe is provided with electrostatic adsorption device, for lubricant oil impurities in oil pipe is adsorbed, described quality detection device is arranged on electrostatic adsorption device, to detect the quality of electrostatic adsorption device, so, quality detection device can detect the difference of quality before and after electrostatic adsorption device adsorpting lubrication oil impurity, is the impurity quality of the lubricant oil through Electrostatic Absorption.Calculate the volume of Electrostatic Absorption lubricant oil according to oil rig flow and lubricant oil adsorption time, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
As preferably, set temperature sensor on described first oil pipe or the second oil pipe, so can measure the temperature of lubricant oil.
As preferably, described first oil pipe or the second oil pipe arrange conductivity sensor, so, the conductivity of lubricant oil can be measured.
As preferably, described electrostatic adsorption device comprises the adsorption element for adsorbing contaminant, described adsorption element is reticular structure, so, impurity in the adsorpting lubrication oil that the adsorption element of electrostatic adsorption device can be made to be more prone to, the impurity in lubricant oil can be made more abundant by what adsorb, that is, adopt cancellated adsorption element can easier and more effective adsorbing contaminant.
As preferably, described quality detection device is force snesor.
In this programme, quality detection device is force snesor, and force snesor is a kind of electronic component force signal being changed into electrical signal and export, so, and can the quality of measurement of electrostatic adsorbent equipment in real time.
The invention also discloses a kind of method adopting above-mentioned detection device to detect gear reducer lube impurity content, comprise the following steps:
(1), measuring oil circuit is full of oily needed time: start oil rig and start timing, stopping timing, obtain lubricant oil and be full of oil circuit needed time a when the second oil pipe returns when one end is fuel-displaced in reduction case;
(2), measurement of electrostatic adsorbent equipment quality and start quality detection device;
(3), set lubricant oil adsorption time b, start oil rig and timing, start electrostatic adsorption device to during time a, make described electrostatic adsorption device start adsorpting lubrication oil impurities;
(4), when the time of advent time a and time b sum time, stop electrostatic adsorption device and oil rig;
(5), quality detection device is started, the quality of measurement of electrostatic adsorbent equipment;
(6), calculate: in step (five), the quality of electrostatic adsorption device deducts the quality of the electrostatic adsorption device in step (two), obtain impurity of lubricant quality;
(7), according to the flow of oil rig and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
The technical program can obtain the impure rate of lubricant oil per unit volume, lubricant oil conductivity can be obtained in preferred version, the impure rate of per unit volume or the impure rate of per unit volume and conductivity can determine whether the greasy property of lubricant oil in retarder can reach the lubricating requirement of retarder, be the lubricant oil in replaceable retarder if do not reach, as still met the demands, then lubricant oil can continue to use, so, by judging the greasy property of lubricant oil with this to the Measurement accuracy of lubricants performance parameter, accurately can judge whether lubricant oil is changed thus, compared with the method changed with the current fixed cycle, device disclosed in the present application can allow staff judge the quality of lubricant oil more accurately, and do not need to dismantle retarder, measurement efficiency is high, use convenient.
In sum, owing to have employed technique scheme, the beneficial effect of the application is:
1, more oil change can waste lubricant oil too early, increase retarder maintenance cost, too late more oil change can affect retarder lubrication effect, and then affect service behaviour and the working life of retarder, thus the detection device of the application the rich experiences of operator can not be needed just can to judge lubricant oil is the need of replacing, can not because of operator individual error in judgement and too early or too late more oil change, lubricant oil use amount is saved while guarantee retarder lubrication effect, can in guarantee retarder service behaviour and the maintenance cost reducing retarder while working life,
2, by measurement, the detection device of the application can judge that lubricant oil is the need of replacing, more the lubricant oil waste that causes of oil change or retarder greasy property deficiency cause the reduction in retarder usability and life-span to avoid the fixed cycle, lubricant oil use amount is saved while guarantee retarder lubrication effect, can in guarantee retarder service behaviour and the maintenance cost reducing retarder while working life;
3, can judge that gear reducer lube is the need of replacing without the need to being sent by gear reducer lube specialized laboratory to detect, more convenient.
Accompanying drawing explanation
Fig. 1 is the first structural representation of the application;
Fig. 2 is the second structural representation of the application;
Mark in figure: 1-retarder, 2-oil rig, 3-temperature transducer, 4-conductivity sensor, 5-quality detection device, 6-electrostatic adsorption device, 71-first oil pipe, 72-second oil pipe.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
In order to make object of the present invention, technological scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Embodiment one:
As shown in Figure 1, a kind of gear reducer lube detection device based on Electrostatic Absorption, comprise the first oil pipe 71, described first oil pipe 71 one end floodlubrication oil fluid, described first oil pipe 71 the other end is connected with the liquid entering hole of oil rig 2, the liquid outlet of described oil rig 2 is connected with second oil pipe 72 one end, described second oil pipe 72 returns in reduction case again, set temperature sensor 3 and conductivity sensor 4 in described second oil pipe 72, described second oil pipe 72 is also provided with electrostatic adsorption device 6, electrostatic adsorption device 6 is arranged on quality detection device 5, by electrostatic absorption principle, gear reducer lube impurity is carried out adsorbing and weighing, obtain gear reducer lube impurity content.
First oil pipe 71 one end floodlubrication oil fluid, first oil pipe 71 the other end is connected with the liquid entering hole of oil rig 2, the liquid outlet of oil rig 2 is connected with second oil pipe 72 one end, second oil pipe 72 the other end returns in the casing of retarder 1 again, so, the lubricant oil in retarder 1 can be pumped in oil pipe by oil rig 2; Second oil pipe 72 being provided with the temperature transducer 3 for detecting lubricating oil temperature and the conductivity sensor 4 for detecting conductivity, temperature and the conductivity of lubricant oil can be measured; Second oil pipe 72 is also provided with electrostatic adsorption device 6, for lubricant oil impurities in the second oil pipe 72 is adsorbed, described quality detection device 5 is arranged on electrostatic adsorption device 6, to detect the quality of electrostatic adsorption device 6, so, quality detection device 5 can detect the difference of quality before and after electrostatic adsorption device 6 adsorpting lubrication oil impurity, is the impurity quality of the lubricant oil through Electrostatic Absorption.According to the flow of oil rig 2 and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.The lubricant oil conductivity under Current Temperatures is obtained by conductivity sensor and temperature transducer, the impure rate of lubricant oil per unit volume can be obtained simultaneously, conductivity and the impure rate of per unit volume are with the use of determining whether the greasy property of lubricant oil in retarder can reach the lubricating requirement of retarder, be the lubricant oil in replaceable retarder if do not reach, as still met the demands, then lubricant oil can continue to use.
Electrostatic adsorption device 6 comprises adsorption element, adsorption element is reticular structure, so, impurity in the adsorpting lubrication oil that Electrostatic Absorption parts can be made to be more prone to, the impurity in lubricant oil can be made more abundant by what adsorb, that is, adopt the adsorption element of cancellated electrostatic adsorption device 6 can easier and more effective adsorbing contaminant.
Quality detection device 5 is force snesor, and force snesor is a kind of electronic component force signal being changed into electrical signal and export, so, and can the quality of measurement of electrostatic adsorbent equipment in real time.
When using above-mentioned detection device, adopt following using method:
(1), measuring oil circuit is full of oily needed time: start oil rig 2 and start timing, stopping timing, obtain lubricant oil and be full of oil circuit needed time a when the second oil pipe 72 returns when one end is fuel-displaced in reduction case;
(2), measurement of electrostatic adsorbent equipment 6 quality and start quality detection device 5;
(3), set lubricant oil adsorption time b, start oil rig 2 and timing, start electrostatic adsorption device 6 to during time a, make described electrostatic adsorption device 6 start adsorpting lubrication oil impurities;
(4), when the time of advent time a and time b sum time, stop electrostatic adsorption device 6 and oil rig 2;
(5), quality detection device 5 is started, the quality of measurement of electrostatic adsorbent equipment 6;
(6), calculate: in step (five), the quality of electrostatic adsorption device 6 deducts the quality of the electrostatic adsorption device 6 in step (two), obtain impurity of lubricant quality;
(7), according to the flow of oil rig 2 and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
The present embodiment obtains lubricant oil conductivity by conductivity sensor 4, the impure rate of lubricant oil per unit volume can be obtained simultaneously, conductivity and the impure rate of per unit volume are with the use of determining whether the greasy property of lubricant oil in retarder 1 can reach the lubricating requirement of retarder 1, be the lubricant oil in replaceable retarder 1 if do not reach, as still met the demands, then lubricant oil can continue to use, so, by judging the greasy property of lubricant oil with this to the Measurement accuracy of lubricants performance parameter, accurately can judge whether lubricant oil is changed thus, compared with the method changed with the current fixed cycle, the device of the present embodiment can allow staff judge the quality of lubricant oil more accurately, and do not need to dismantle retarder, measurement efficiency is high, use convenient.
Embodiment two:
As shown in Figure 2, a kind of gear reducer lube detection device based on Electrostatic Absorption, comprise the first oil pipe 71, described first oil pipe 71 one end floodlubrication oil fluid, described first oil pipe 71 the other end is connected with the liquid entering hole of oil rig 2, the liquid outlet of described oil rig 2 is connected with second oil pipe 72 one end, described second oil pipe 72 is also provided with electrostatic adsorption device 6, electrostatic adsorption device 6 is arranged on quality detection device 5, by electrostatic absorption principle, gear reducer lube impurity is carried out adsorbing and weighing, obtain gear reducer lube impurity content.
In this programme, first oil pipe 71 one end floodlubrication oil fluid, first oil pipe 71 the other end is connected with the liquid entering hole of oil rig 2, the liquid outlet of oil rig 2 is connected with second oil pipe 72 one end, second oil pipe 72 the other end returns in the casing of retarder 1 again, so, the lubricant oil in retarder 1 can be pumped in oil pipe by oil rig 2; Second oil pipe 72 is provided with electrostatic adsorption device 6, for lubricant oil impurities in the second oil pipe 72 is adsorbed, described quality detection device 5 is arranged on electrostatic adsorption device 6, to detect the quality of electrostatic adsorption device 6, so, quality detection device 5 can detect the difference of quality before and after electrostatic adsorption device 6 adsorpting lubrication oil impurity, is the impurity quality of the lubricant oil through Electrostatic Absorption.According to the flow of oil rig 2 and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
Electrostatic adsorption device 6 comprises adsorption element, adsorption element is reticular structure, so, impurity in the adsorpting lubrication oil that Electrostatic Absorption parts can be made to be more prone to, the impurity in lubricant oil can be made more abundant by what adsorb, that is, adopt the adsorption element of cancellated electrostatic adsorption device 6 can easier and more effective adsorbing contaminant.
Quality detection device 5 is force snesor, and force snesor is a kind of electronic component force signal being changed into electrical signal and export, so, and can the quality of measurement of electrostatic adsorbent equipment in real time.
When using above-mentioned detection device, adopt following using method:
(1), measuring oil circuit is full of oily needed time: start oil rig 2 and start timing, stopping timing, obtain lubricant oil and be full of oil circuit needed time a when the second oil pipe 72 returns when one end is fuel-displaced in reduction case;
(2), measurement of electrostatic adsorbent equipment 6 quality and start quality detection device 5;
(3), set lubricant oil adsorption time b, start oil rig 2 and timing, start electrostatic adsorption device 6 to during time a, make described electrostatic adsorption device 6 start adsorpting lubrication oil impurities;
(4), when the time of advent time a and time b sum time, stop electrostatic adsorption device 6 and oil rig 2;
(5), quality detection device 5 is started, the quality of measurement of electrostatic adsorbent equipment 6;
(6), calculate: in step (five), the quality of electrostatic adsorption device 6 deducts the quality of the electrostatic adsorption device 6 in step (two), obtain impurity of lubricant quality;
(7), according to the flow of oil rig 2 and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
The present embodiment can obtain the impure rate of lubricant oil per unit volume, the impure rate of per unit volume can determine whether the greasy property of lubricant oil in retarder 1 can reach the lubricating requirement of retarder 1, be the lubricant oil in replaceable retarder 1 if do not reach, as still met the demands, then lubricant oil can continue to use, so, by judging the greasy property of lubricant oil with this to the Measurement accuracy of lubricants performance parameter, accurately can judge whether lubricant oil is changed thus, compared with the method changed with the current fixed cycle, the device of the present embodiment can allow staff judge the quality of lubricant oil more accurately, and do not need to dismantle retarder, measurement efficiency is high, use convenient.
All any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. gear reducer lube fluid is immersed in one end, the other end of described first oil pipe is connected with oil rig, described oil rig is also connected with second oil pipe one end, the other end of described second oil pipe returns in retarder profit casing, described second oil pipe is also provided with electrostatic adsorption device and the quality detection device for measuring described electrostatic adsorption device quality.
2. detection device according to claim 1, is characterized in that: set temperature sensor on described first oil pipe or the second oil pipe.
3. detection device according to claim 1, is characterized in that: described first oil pipe or the second oil pipe arrange conductivity sensor.
4. detection device according to claim 1, is characterized in that: described electrostatic adsorption device comprises the adsorption element for adsorbing contaminant, and described adsorption element is reticular structure.
5. detection device according to claim 1, is characterized in that: described quality detection device is force snesor.
6. detection device according to claim 1, is characterized in that: one end and described second oil pipe one end returned in reduction case of the floodlubrication liquid of described first oil pipe lay respectively at retarder two end part.
7. adopt a using method for detection device described in claim 1 ~ 6 any one, comprise the following steps:
(1), measuring oil circuit is full of oily needed time: start oil rig and start timing, stopping timing, obtain lubricant oil and be full of oil circuit needed time a when the second oil pipe returns when one end is fuel-displaced in reduction case;
(2), measurement of electrostatic adsorbent equipment quality and start quality testing dress;
(3), set lubricant oil adsorption time b, start oil rig and timing, start electrostatic adsorption device to during time a, make described electrostatic adsorption device start adsorpting lubrication oil impurities;
(4), when the time of advent time a and time b sum time, stop electrostatic adsorption device and oil rig;
(5), quality detection device is started, the quality of measurement of electrostatic adsorbent equipment;
(6), calculate: in step (five), the quality of electrostatic adsorption device deducts the quality of the electrostatic adsorption device in step (two), obtain impurity of lubricant quality;
(7), according to the flow of oil rig and the volume of lubricant oil adsorption time calculating Electrostatic Absorption lubricant oil, impurity of lubricant quality, divided by lubricant oil volume, obtains the impure rate of per unit volume.
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Denomination of invention: A reducer lubricating oil detection device based on electrostatic adsorption and its application method Effective date of registration: 20220217 Granted publication date: 20190402 Pledgee: Zhejiang Xiaoshan rural commercial bank Limited by Share Ltd. Jingjiang branch Pledgor: HANGZHOU JIE DRIVE TECHNOLOGY Co.,Ltd. Registration number: Y2022330000233 |
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