CN105442218B - A kind of straight roller of mercerizing machine - Google Patents
A kind of straight roller of mercerizing machine Download PDFInfo
- Publication number
- CN105442218B CN105442218B CN201510968660.3A CN201510968660A CN105442218B CN 105442218 B CN105442218 B CN 105442218B CN 201510968660 A CN201510968660 A CN 201510968660A CN 105442218 B CN105442218 B CN 105442218B
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- China
- Prior art keywords
- encapsulated
- flange
- straight roller
- rubber
- corrosive rubber
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B7/00—Mercerising, e.g. lustring by mercerising
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
The present invention relates to a kind of tectonic sieving of the straight roller of mercerizing machine, including anti-corrosive rubber is encapsulated, straight roller body, and anti-corrosive rubber is encapsulated to be coated on straight roller body;It is characterized in that: the encapsulated inside of anti-corrosive rubber, which is equipped with, reinforces cord fabric, the encapsulated both ends of anti-corrosive rubber are cased with flange;The flange is connected to become entirety by glue linkage section and straight roller body, and flange is equipped with drag ring.There is chamfering at the encapsulated both ends of the anti-corrosive rubber, and flange is equipped with the chamfering structure mutually agreed with encapsulated two end chamfer of anti-corrosive rubber, and two encapsulated end chamfers of anti-corrosive rubber are connected with the chamfering structure on flange.The drag ring is bolt-connected on flange.The present invention is directed to pass through reasonable straight roller tectonic sieving; rubber is reduced because high-temperature concentrated alkali corrodes degumming risk; caused rubber roller abrasion is reduced because snub pulley flange rubs simultaneously, the risk of degumming improves the stability of mercerizing process so that the trouble shut down and overhauled be greatly decreased.
Description
Technical field
The present invention relates to a kind of tectonic sievings of the straight roller of mercerizing machine.
Background technique
The straight roller of mercerizing machine is that a kind of appearance is rubber-coated, and inside is usually supported by stainless steel tube, the open rubber roller of both ends of the surface.
For the straight roller stable region of mercerizing machine, the textile fabric of concentrated base processing is acted on by self gravity and smooth rubber surface,
Play the role of sizing, stablize mercerising size.
The harsh use environment of high-temperature concentrated alkali as locating for it, and the limitation of straight roller stable region Machine Design, often
Occur because of rubber material corrosion resistance insufficient caused damage, deformation, degumming etc., or because both sides are by its snub pulley flange
Side friction shearing causes degumming, damage etc..These damages can shorten the service life of straight roller, cause largely to repeat encapsulated, wave
Take resource;Or bring textile fabric latitude inclined, or even deformation such as scraps at the adverse consequences.
Solving the above problems at present is essentially all to set about unilaterally from the material of external sheath rubber, by improving rubber
The corrosion resistance of material reduces its damaged surfaces, the risk of deformation, but to because taking off caused by the friction shearing of snub pulley flange
Glue, damage can not well solve.
Summary of the invention
The purpose of the present invention is to above-mentioned drawbacks of the existing technology, provide a kind of structurally reasonable simple, production
Easy, easy to use, reduction rubber is manufactured because high-temperature concentrated alkali corrodes degumming risk, reduces grind because of snub pulley flange simultaneously
Wipe caused rubber roller abrasion, the risk of degumming, to which the silk shut down the trouble overhauled, improve mercerizing process stability be greatly decreased
The straight roller of ray machine.
The object of the present invention is achieved like this, a kind of straight roller of mercerizing machine, including anti-corrosive rubber is encapsulated, straight roller body,
Anti-corrosive rubber is encapsulated to be coated on straight roller body;It is characterized in that: the encapsulated inside of anti-corrosive rubber, which is equipped with, reinforces cord fabric,
The encapsulated both ends of anti-corrosive rubber are cased with flange;The flange is connected to become entirety, method by glue linkage section and straight roller body
Orchid is equipped with drag ring.
There is chamfering at the encapsulated both ends of the anti-corrosive rubber, and flange is equipped with and the encapsulated two end chamfers phase of anti-corrosive rubber
The chamfering structure agreed with, two encapsulated end chamfers of anti-corrosive rubber are connected with the chamfering structure on flange.
The drag ring is bolt-connected on flange.
The material of the drag ring is molybdenum disulfide high temperature resistant nylon.
The reinforcement cord fabric is set to inside the encapsulated both ends of anti-corrosive rubber.
Structure of the invention is rationally simple, it is easy, easy to use to manufacture, and the present invention is mainly in the straight roller construction of conventional mercerising
On the basis of, it is added to reinforcement cord fabric, and do respective chamfered corners to anti-corrosive rubber is encapsulated;Increase flange and makes the chamfering of flange
Encapsulated chamfering is agreed with anti-corrosive rubber;By Bi-component high-temperature resistant corrosion-resisting resin glue, by two flanges and straight roller
Body connection is integral;Finally drag ring is connected on flange using bolt.
The present invention is directed to reduce rubber because high-temperature concentrated alkali corrodes degumming risk, together by reasonable straight roller tectonic sieving
When reduce because snub pulley flange rub caused by rubber roller abrasion, degumming risk, shut down the fiber crops overhauled to be greatly decreased
It is tired, improve the stability of mercerizing process.
Through the invention, there is following distinguishing feature:
1, anti-corrosive rubber it is encapsulated in corresponding position increase reinforcement cord fabric, edge degumming risk is effectively reduced;
2, it is encapsulated to agree with anti-corrosive rubber for the chamfering of flange, forms pressing structure, can effectively prevent the generation of edge degumming;
3, drag ring is to be bolted, replaceable component, and in the friction of snub pulley flange, wear-out part is only limitted to rub
Ring is wiped, the friction of rubber roller main body Yu snub pulley flange has effectively been obstructed;When drag ring may wear to certain limit, only to rubbing
It wipes ring to be replaced, and does not have to the main body of abrasion rubber roller.
The degumming of the straight roller of mercerising, both ends wear phenomenon can be greatly reduced in above-mentioned construction;The service life of straight roller is greatly improved,
Maintenance cost is reduced, the bad consequences for use such as skew of weft, pollution is reduced, improves the stability of mercerizing process.
Detailed description of the invention
Fig. 1 is the straight roller construction of conventional mercerizing machine.
Fig. 2 is structural schematic diagram of the invention.
Fig. 3 is a part of structural schematic diagram of the invention.
Fig. 4 is a part of structural schematic diagram of the invention.
In figure: 1 anti-corrosive rubber is encapsulated, 2 straight roller bodies, 3 reinforce cord fabrics, 4 flanges, 5 drag rings, 6 glue linkage sections,
7 bolts.
Specific embodiment
Below in conjunction with attached drawing and Detailed description of the invention, the present invention is further illustrated.
As shown in Fig. 1, it is the straight roller construction of conventional mercerising, is mainly made of anti-corrosive rubber encapsulated 1 and straight roller body 2.
The present invention improves on the basis of conventional mercerising straight roller construction to solve foregoing problems, as shown in Fig. 2, in corrosion resistant
Corresponding position, which increases, in erosion rubber encapsulated 1 reinforces cord fabric 3, and does chamfered to the both ends of anti-corrosive rubber encapsulated 1
(as shown in Figure 3);Flange 4 is increased, flange 4 also has chamfering structure (as shown in Figure 4), just agrees with corrosion-resistant rubber above-mentioned
Two end chamfers of glue encapsulated 1;Flange 4 is connected to become entirety by glue linkage section 6 and straight roller body 2;Drag ring 5 is increased,
It is bolt-connected on flange 4.
Implementing method is described below and critical component is explained:
In the specific implementation: surface sand-blasting process being done to straight roller body 2 first, makes its roughness not less than Rz30;It deoils
Heat cure adhesive is applied after cleaning, then coats anti-corrosive rubber encapsulated 1, it must be in both ends anti-corrosive rubber be encapsulated when encapsulated
Between setting reinforce cord fabric 3, reinforce width be not less than 150mm.Surface turning will be carried out after encapsulated 1 vulcanization of anti-corrosive rubber will be coated
Grinding makes its surface roughness no more than Ra0.8, while two end chamfer as shown in Fig. 2, chamfering angle size fall referring to flange 4
Angle, as shown in Fig. 4.Then Bi-component high-temperature resistant corrosion-resisting resin glue is applied on flange 4, the area of application is referring to attached drawing 2
It is shown, while above-mentioned glue, connecting flange 4 and straight roller body 1 are applied at the corresponding position of straight roller body 1;Utilization method simultaneously
The cooperation chamfering of orchid 4 and anti-corrosive rubber encapsulated 1, anti-corrosive rubber encapsulated 1 is pressed on straight roller body 2.Finally utilize bolt 7
Drag ring 5 is connected, the material of drag ring 5 is molybdenum disulfide high temperature resistant nylon.
Claims (5)
1. a kind of straight roller of mercerizing machine, including anti-corrosive rubber encapsulated (1), straight roller body (2), anti-corrosive rubber encapsulated (1) cladding
In on straight roller body (2);Reinforce cord fabric (3) it is characterized in that: being equipped with inside the anti-corrosive rubber encapsulated (1), corrosion-resistant rubber
The both ends of glue encapsulated (1) are cased with flange (4);The flange (4) is connected to become by glue linkage section (6) with straight roller body (2)
Whole, flange (4) is equipped with drag ring (5).
2. the straight roller of a kind of mercerizing machine according to claim 1, it is characterized in that: the both ends of the anti-corrosive rubber encapsulated (1)
There is chamfering, flange (4) is equipped with the chamfering structure mutually agreed with encapsulated (1) two end chamfer of anti-corrosive rubber, anti-corrosive rubber
Two end chamfers of encapsulated (1) are connected with the chamfering structure on flange (4).
3. the straight roller of a kind of mercerizing machine according to claim 1, it is characterized in that: the drag ring (5) is connected by bolt (7)
To on flange (4).
4. the straight roller of a kind of mercerizing machine according to claim 1, it is characterized in that: the material of the drag ring (5) is curing
Molybdenum high temperature resistant nylon.
5. the straight roller of a kind of mercerizing machine according to claim 1, it is characterized in that: the reinforcement cord fabric (3) is set to corrosion resistant
Inside the both ends for losing rubber encapsulated (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201510968660.3A CN105442218B (en) | 2015-12-22 | 2015-12-22 | A kind of straight roller of mercerizing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510968660.3A CN105442218B (en) | 2015-12-22 | 2015-12-22 | A kind of straight roller of mercerizing machine |
Publications (2)
Publication Number | Publication Date |
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CN105442218A CN105442218A (en) | 2016-03-30 |
CN105442218B true CN105442218B (en) | 2019-03-15 |
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Application Number | Title | Priority Date | Filing Date |
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CN201510968660.3A Active CN105442218B (en) | 2015-12-22 | 2015-12-22 | A kind of straight roller of mercerizing machine |
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Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109181035A (en) * | 2018-09-03 | 2019-01-11 | 桐城运城制版有限公司 | A kind of gravure roller |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1427909A (en) * | 2000-05-12 | 2003-07-02 | 美利肯公司 | Fabric treatment apparatus comprising easily removable treatment tubes |
CN102139539A (en) * | 2011-02-22 | 2011-08-03 | 安徽佳通乘用子午线轮胎有限公司 | Productive technology of turn-up bladder |
CN203514021U (en) * | 2013-08-06 | 2014-04-02 | 无锡大鹏纺织器材有限公司 | Mercerizing machine roller |
CN205420795U (en) * | 2015-12-22 | 2016-08-03 | 宝利泰橡胶科技扬州有限公司 | Straight roller of mercerizing range |
-
2015
- 2015-12-22 CN CN201510968660.3A patent/CN105442218B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1427909A (en) * | 2000-05-12 | 2003-07-02 | 美利肯公司 | Fabric treatment apparatus comprising easily removable treatment tubes |
CN102139539A (en) * | 2011-02-22 | 2011-08-03 | 安徽佳通乘用子午线轮胎有限公司 | Productive technology of turn-up bladder |
CN203514021U (en) * | 2013-08-06 | 2014-04-02 | 无锡大鹏纺织器材有限公司 | Mercerizing machine roller |
CN205420795U (en) * | 2015-12-22 | 2016-08-03 | 宝利泰橡胶科技扬州有限公司 | Straight roller of mercerizing range |
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CN105442218A (en) | 2016-03-30 |
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