CN105438293B - A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder - Google Patents
A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder Download PDFInfo
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- CN105438293B CN105438293B CN201510961264.8A CN201510961264A CN105438293B CN 105438293 B CN105438293 B CN 105438293B CN 201510961264 A CN201510961264 A CN 201510961264A CN 105438293 B CN105438293 B CN 105438293B
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- timing belt
- wheel
- fixed
- magnet holder
- vibration damping
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/075—Tracked vehicles for ascending or descending stairs, steep slopes or vertical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/104—Suspension devices for wheels, rollers, bogies or frames
- B62D55/108—Suspension devices for wheels, rollers, bogies or frames with mechanical springs, e.g. torsion bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/26—Ground engaging parts or elements
- B62D55/265—Ground engaging parts or elements having magnetic or pneumatic adhesion
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B17/00—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
- G01B17/02—Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder, belongs to boiler water wall detection field.The present invention be in order to the area for solving water screen tube Thickness sensitivity is big, position is scattered, be inconvenient to measure the problem of bringing very big difficulty to staff.Timing belt of the present invention, timing belt main wheel, timing belt are from the structure for taking turns and compressing wheel shaft, in the case where timing belt main wheel rotates, and drive timing belt to be rotated simultaneously from taking turns and compressing wheel shaft simultaneously by timing belt, realize robot ambulation function.Multiple magnet are inlayed in magnet holder, these magnet are by magnetic-adsorption in water cooling wall surface, the structure of magnet holder can be adapted with the radian of water cooling tube just, and because magnet holder is elastic component, when magnet holder is connected on water cooling tube, return spring is inwardly tightened up, and increase magnet holder clamps the dynamics of water cooling tube, robot is improved in the grasp of water-cooling wall surface creep, prevents robot from falling.For the detection of water-cooling wall overlay.
Description
Technical field
The water cooling of magnet holder is connected the invention belongs to boiler water wall detection field, more particularly to a kind of use Single spring
Wall-climbing robot.
Background technology
Water-cooling wall is run throughout the year in station boiler, when especially live load is high, and goods fluid amount is big, what is circulated
Under material washes away, boiler water-wall tube is very easy to be worn, especially in boiler wear resistant crook, water-cooling wall outlet flue, screen formula mistake
The situation that many position pipes such as hot device bottom are worn is very serious, and power station staff needs accurately to measure pipe wall thickness simultaneously
Changing in time ensures the safe and stable operation of boiler, but the area of water screen tube Thickness sensitivity is big, position scattered, be inconvenient to measure
Very big difficulty is brought to staff.Also, at the thickness measure, superficial dust in progress boiler water of electric power plant cold wall surface
Manage, to during the work such as situation shooting, working environment is severe in boiler, and artificial operation efficiency is low, and burner hearth is very high in stove
There is personal safety hidden danger during artificial operation.
The content of the invention
The present invention is in order to which the area for solving water screen tube Thickness sensitivity is big, position scattered, is inconvenient to measure and gives work people
The problem of member brings very big difficulty, now provides the water cooling wall-climbing robot that a kind of use Single spring connects magnet holder.
A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder, and it includes：Connecting portion and two are in a left side
The wheel group of right symmetrical structure；
Connecting portion includes：Vibration damping sheet group, vibration damping sheet support frame 16 and leading screw 21；
Vibration damping sheet group shape in form of a grid, and the vibration damping sheet group can stretch horizontal and vertical, vibration damping sheet support frame
16 include two parts for being separated from each other, and the two parts of the two ends of vibration damping sheet group respectively with vibration damping sheet support frame 16 are hinged, leading screw 21
For driving vibration damping sheet group to carry out stretching motion, two wheel groups are separately fixed on two parts of vibration damping sheet support frame 16；
Each wheel group includes：Timing belt 4, multiple magnet holders 5, contact roller 7, compression wheel shaft 8, driver 9, carbon fiber branch
Frame 10, driving wheel carrier 11, timing belt main wheel 12, timing belt from wheel 14, timing belt from wheeling supporting frame 17, contact roller supporting plate 18,
DC servo motor 19, sonigauge 20, driven shaft 22 and driving shaft 23；
Compress wheel shaft 8, driven shaft 22 and driving shaft 23 to be parallel to each other, and compress wheel shaft 8 and be located at driven shaft 22 and driving shaft
23 top, contact roller 7 is fixed on compression wheel shaft 8 end, and timing belt main wheel 12 is fixed on the end of driving shaft 23, and timing belt is from wheel
14 are fixed on the end of driven shaft 22, and timing belt 4 is socketed in contact roller 7, timing belt main wheel 12 and timing belt from the outside of wheel 14 simultaneously,
Multiple magnet holders 5 are uniformly fixed on the outer surface of timing belt 4；
Carbon fiber support 10 is longitudinally disposed, a wheel group pass through carbon fiber support 10 and vibration damping sheet support frame 16 one
Divide and be fixedly connected, driving wheel carrier 11 is fixed on the end of carbon fiber support 10, the head end and driving wheel carrier 11 of driving shaft 23 are rotated
Connect, and driving shaft 23 is mutually perpendicular to carbon fiber support 10, timing belt is fixed on carbon fiber support 10 from wheeling supporting frame 17
Head end, the head end of driven shaft 22 is rotated with timing belt from wheeling supporting frame 17 to be connected, and contact roller supporting plate 18 is fixed on driving wheel carrier
On 11, the head end for compressing wheel shaft 8 is connected with the rotation of contact roller supporting plate 18, and driver 9 is fixed on driving wheel carrier 11；
Magnet holder 5 includes bottom and two side walls, and two side walls are separately fixed at the both sides at bottom and facing each other, two sides
Angle between wall and bottom is obtuse angle, and the lower section of two inside sidewalls is connected with each other by return spring, and magnet holder 5 is bullet
Multiple magnet 6 are equipped with property support, two inside sidewalls；
The drive signal output end of driver 9 connects the driving signal input of DC servo motor 19, DC servo electricity
Machine 19 drives timing belt main wheel 12 to rotate by driving shaft 23, and sonigauge 20 is fixed in carbon fiber support 10, ultrasound
Ripple calibrator 20 is used for the thickness for detecting water screen tube on water-cooling wall.
Beneficial effect：A kind of use Single spring of the present invention connects the water cooling wall-climbing robot of magnet holder, energy
It is enough freely to be walked along tube wall vertical direction on boiler water wall, material thickness is gathered, and then be tube wear under trailer record
Situation provides data, is provided for power plant staff and whether changes the offer reference of water-cooling wall pipe, and automaticity of the present invention is high,
Build small volume and less weight.
Brief description of the drawings
Fig. 1 is a kind of three-dimensional knot of the water cooling wall-climbing robot of use Single spring connection magnet holder of the present invention
Structure schematic diagram；
Fig. 2 is a kind of main view of the water cooling wall-climbing robot of use Single spring connection magnet holder of the present invention
Figure；
Fig. 3 is the structural representation of the magnet holder containing spring；
Fig. 4 is A portions enlarged drawing in Fig. 1；
Fig. 5 is B portions enlarged drawing in Fig. 1.
Embodiment
Embodiment one：Present embodiment is illustrated referring to figs. 1 to Fig. 5, one kind described in present embodiment is adopted
The water cooling wall-climbing robot of magnet holder is connected with Single spring, it includes：The wheel of connecting portion and two symmetrical structures
Group；
Connecting portion includes：Vibration damping sheet group, vibration damping sheet support frame 16 and leading screw 21；
Vibration damping sheet group shape in form of a grid, and the vibration damping sheet group can stretch horizontal and vertical, vibration damping sheet support frame
16 include two parts for being separated from each other, and the two parts of the two ends of vibration damping sheet group respectively with vibration damping sheet support frame 16 are hinged, leading screw 21
For driving vibration damping sheet group to carry out stretching motion, two wheel groups are separately fixed on two parts of vibration damping sheet support frame 16；
Each wheel group includes：Timing belt 4, multiple magnet holders 5, contact roller 7, compression wheel shaft 8, driver 9, carbon fiber branch
Frame 10, driving wheel carrier 11, timing belt main wheel 12, timing belt from wheel 14, timing belt from wheeling supporting frame 17, contact roller supporting plate 18,
DC servo motor 19, sonigauge 20, driven shaft 22 and driving shaft 23；
Compress wheel shaft 8, driven shaft 22 and driving shaft 23 to be parallel to each other, and compress wheel shaft 8 and be located at driven shaft 22 and driving shaft
23 top, contact roller 7 is fixed on compression wheel shaft 8 end, and timing belt main wheel 12 is fixed on the end of driving shaft 23, and timing belt is from wheel
14 are fixed on the end of driven shaft 22, and timing belt 4 is socketed in contact roller 7, timing belt main wheel 12 and timing belt from the outside of wheel 14 simultaneously,
Multiple magnet holders 5 are uniformly fixed on the outer surface of timing belt 4；
Carbon fiber support 10 is longitudinally disposed, a wheel group pass through carbon fiber support 10 and vibration damping sheet support frame 16 one
Divide and be fixedly connected, driving wheel carrier 11 is fixed on the end of carbon fiber support 10, the head end and driving wheel carrier 11 of driving shaft 23 are rotated
Connect, and driving shaft 23 is mutually perpendicular to carbon fiber support 10, timing belt is fixed on carbon fiber support 10 from wheeling supporting frame 17
Head end, the head end of driven shaft 22 is rotated with timing belt from wheeling supporting frame 17 to be connected, and contact roller supporting plate 18 is fixed on driving wheel carrier
On 11, the head end for compressing wheel shaft 8 is connected with the rotation of contact roller supporting plate 18, and driver 9 is fixed on driving wheel carrier 11；
Magnet holder 5 includes bottom and two side walls, and two side walls are separately fixed at the both sides at bottom and facing each other, two sides
Angle between wall and bottom is obtuse angle, and the lower section of two inside sidewalls is connected with each other by return spring, and magnet holder 5 is bullet
Multiple magnet 6 are equipped with property support, two inside sidewalls；
The drive signal output end of driver 9 connects the driving signal input of DC servo motor 19, DC servo electricity
Machine 19 drives timing belt main wheel 12 to rotate by driving shaft 23, and sonigauge 20 is fixed in carbon fiber support 10, ultrasound
Ripple calibrator 20 is used for the thickness for detecting water screen tube on water-cooling wall.
In present embodiment, vibration damping sheet group includes 2 damping grid, and each damping grid include 4 vibration damping sheets 15；Each damping
2 midpoints of vibration damping sheet 15 in grid are hinged, two damping bit ends of a damping grid head end respectively with another damping grid
Two damping bit ends of head end are hinged, and the scalable lattice structure of this vibration damping sheet group causes vibration damping sheet group on horizontal and vertical
Can simultaneous retractable, the spacing to adjust two wheel groups, leading screw 21 is located at the longitudinal direction of 2 damping grid, drives vibration damping sheet
Group causes vibration damping sheet group laterally to produce expanding-contracting action simultaneously along longitudinal extension.Vibration damping sheet group can be prevented in walking process
In there is seismism.And vibration damping sheet 15 is elastic component, additionally it is possible to ensure when water-cooling wall is uneven, vibration damping sheet 15 due to
Its elasticity produces slight deformation, and the magnet holder 5 of robot still can be adsorbed closely on water cooling tube, and can adjust because
Change of the Thicknesser probe away from pipe surface distance caused by pipeline bulging deformation.
Timing belt 4, timing belt main wheel 12, timing belt revolve from the structure of wheel 14 and compression wheel shaft 8 in timing belt main wheel 12
In the case of turning, drive timing belt to be rotated simultaneously from wheel 14 with wheel shaft 8 is compressed simultaneously by timing belt 4, realize robot ambulation
Function.
Multiple magnet 6 are inlayed in magnet holder 5, these magnet 6 rely on magnetic-adsorption in water cooling wall surface, while magnet branch
The structure of frame 5 can be adapted with the radian of water cooling tube just, and because magnet holder 5 is elastic component, when magnet holder 5
When being connected on water cooling tube, return spring is inwardly tightened up, and is added the dynamics that magnet holder 5 clamps water cooling tube, is further improved
Robot prevents robot from falling in the grasp of water-cooling wall surface creep.Absorption affinity makes climbing robot absorption in pot simultaneously
On stove water-cooling screen, and play a part of guiding, climbing robot is creeped along the track of boiler water-wall tube.
Each wheel group also includes：Contact roller spring 13, the contact roller spring 13 is used to provide buffering for contact roller 7.Compress
Timing belt 4 is tensioned by wheel 7, timing belt main wheel 12 and timing belt jointly from wheel 14.
The stage casing of carbon fiber support 10 is provided with calibrator support frame, and sonigauge 20 and contact roller supporting plate 18 are equal
It is fixed on the calibrator support frame.Calibrator support frame is provided with calibrator clip, for clamping calibrator so that calibrator
For dismountable structure.
Embodiment two：Present embodiment is to a kind of using Single spring connection magnetic described in embodiment one
The water cooling wall-climbing robot of retort stand is described further, and in present embodiment, it also includes：Preceding probe bracket 1, probe sheath
Cylinder 2 and rear probe bracket 3；
Probe bracket 3 is fixed on timing belt from wheeling supporting frame 17 afterwards, and preceding probe bracket 1 is fixed on rear probe bracket 3,
Before probe sleeve 2 is fixed on probe bracket 1, probe sleeve 2 is used for the probe for supporting sonigauge 20.
Embodiment three：Present embodiment is to a kind of using Single spring connection magnetic described in embodiment one
The water cooling wall-climbing robot of retort stand is described further, in present embodiment, and timing belt main wheel 12 and timing belt are from wheel 14
Cross section be trapezoidal.
Timing belt main wheel 12 and timing belt are the main member for driving timing belt 4 to move, the He of timing belt main wheel 12 from wheel 14
Timing belt from wheel 14 section in echelon；Contact roller 7 primarily serves the effect of tensioning timing belt 4, and can make the climbing robot
When running into obstacle during creeping, play a part of damping.
Embodiment four：Present embodiment is to a kind of using Single spring connection magnetic described in embodiment one
The water cooling wall-climbing robot of retort stand is described further, in present embodiment, and the section of timing belt 4 is trapezoidal, and material is
Silicon rubber.
In echelon, material is silicon rubber to the section of timing belt 4, is driven rotation by wheel and is walked in water cooling wall surface, is played
The effect of damping.
Claims (4)
1. a kind of use Single spring connects the water cooling wall-climbing robot of magnet holder, it is characterised in that it includes：Connecting portion and
The wheel group of two symmetrical structures；
Connecting portion includes：Vibration damping sheet group, vibration damping sheet support frame (16) and leading screw (21)；
Vibration damping sheet group shape in form of a grid, and the vibration damping sheet group can stretch horizontal and vertical, vibration damping sheet support frame (16)
Including the two parts being separated from each other, the two parts of the two ends of vibration damping sheet group respectively with vibration damping sheet support frame (16) are hinged, leading screw
(21) it is used to drive vibration damping sheet group to carry out stretching motion, two wheel groups are separately fixed at two parts of vibration damping sheet support frame (16)
On；
Each wheel group includes：Timing belt (4), multiple magnet holders (5), contact roller (7), compression wheel shaft (8), driver (9), carbon
Fibrous framework (10), driving wheel carrier (11), timing belt main wheel (12), timing belt from wheel (14), timing belt from wheeling supporting frame (17),
Contact roller supporting plate (18), DC servo motor (19), sonigauge (20), driven shaft (22) and driving shaft (23)；
Wheel shaft (8), driven shaft (22) and driving shaft (23) is compressed to be parallel to each other, and compress wheel shaft (8) positioned at driven shaft (22) and
The top of driving shaft (23), contact roller (7) is fixed on compression wheel shaft (8) end, and timing belt main wheel (12) is fixed on driving shaft
(23) end, timing belt is fixed on driven shaft (22) end, timing belt (4) while being socketed in contact roller (7), synchronization from wheel (14)
Band main wheel (12) and timing belt are on the outside of wheel (14), and multiple magnet holders (5) are uniformly fixed on timing belt (4) outer surface；
Carbon fiber support (10) is longitudinally disposed, and a wheel group passes through carbon fiber support (10) and the one of vibration damping sheet support frame (16)
Part is fixedly connected, and driving wheel carrier (11) is fixed on the end of carbon fiber support (10), the head end and driving wheel of driving shaft (23)
Frame (11) rotates connection, and driving shaft (23) is mutually perpendicular to carbon fiber support (10), and timing belt is fixed from wheeling supporting frame (17)
Head end in carbon fiber support (10), the head end of driven shaft (22) is rotated with timing belt from wheeling supporting frame (17) to be connected, contact roller
Supporting plate (18) is fixed on driving wheel carrier (11), and the head end for compressing wheel shaft (8) is connected with contact roller supporting plate (18) rotation, is driven
Dynamic device (9) is fixed on driving wheel carrier (11)；
Magnet holder (5) includes bottom and two side walls, and two side walls are separately fixed at the both sides at bottom and facing each other, two side walls
The angle bottom of between is obtuse angle, and the lower section of two inside sidewalls is connected with each other by return spring, and magnet holder (5) is bullet
Multiple magnet (6) are equipped with property support, two inside sidewalls；
The driving signal input of the drive signal output end connection DC servo motor (19) of driver (9), DC servo electricity
Machine (19) drives timing belt main wheel (12) to rotate by driving shaft (23), and sonigauge (20) is fixed on carbon fiber support
(10) on, sonigauge (20) is used for the thickness for detecting water screen tube on water-cooling wall.
2. a kind of use Single spring according to claim 1 connects the water cooling wall-climbing robot of magnet holder, its feature
It is, it also includes：Preceding probe bracket (1), probe sleeve (2) and rear probe bracket (3)；
Probe bracket (3) is fixed on timing belt from wheeling supporting frame (17) afterwards, and preceding probe bracket (1) is fixed on rear probe bracket
(3) on, probe sleeve (2) is fixed on preceding probe bracket (1), and probe sleeve (2) is used to support sonigauge (20)
Probe.
3. a kind of use Single spring according to claim 1 connects the water cooling wall-climbing robot of magnet holder, its feature
Be, timing belt main wheel (12) and timing belt from the cross section of wheel (14) be trapezoidal.
4. a kind of use Single spring according to claim 1 connects the water cooling wall-climbing robot of magnet holder, its feature
It is, the section of timing belt (4) is trapezoidal, and material is silicon rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510961264.8A CN105438293B (en) | 2015-12-18 | 2015-12-18 | A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510961264.8A CN105438293B (en) | 2015-12-18 | 2015-12-18 | A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105438293A CN105438293A (en) | 2016-03-30 |
| CN105438293B true CN105438293B (en) | 2017-07-21 |
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| CN201510961264.8A Active CN105438293B (en) | 2015-12-18 | 2015-12-18 | A kind of use Single spring connects the water cooling wall-climbing robot of magnet holder |
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101070081A (en) * | 2007-05-28 | 2007-11-14 | 徐州必和科技有限公司 | Water-cooling wall-climbing robot for power plant boiler |
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| EP1650116A1 (en) * | 2004-10-22 | 2006-04-26 | Sin Andamios Almansa, Sl | Tracked type robot with magnetic soles |
| CN100346939C (en) * | 2005-09-09 | 2007-11-07 | 清华大学 | Magnetic adsorption wall climbing robot with curved surface adaptive ability |
| CN101863292B (en) * | 2010-05-20 | 2011-12-14 | 常州华通焊丝有限公司 | Crawler-type permanent magnet crawling vehicle |
| CN201721535U (en) * | 2010-07-13 | 2011-01-26 | 张化玲 | Multi-drive bionic robot |
| WO2013000514A1 (en) * | 2011-06-29 | 2013-01-03 | Bluebotics Sa | Mobile robot |
| CN102556196A (en) * | 2011-12-22 | 2012-07-11 | 北京理工大学 | Magnetic absorption type wall climbing robot |
| CN102745278B (en) * | 2012-08-01 | 2014-07-02 | 浙江大学 | Permanent magnetic adsorption wall-climbing robot with self-locking device |
| CN103009373B (en) * | 2012-12-13 | 2014-11-26 | 浙江大学 | Magnetic wheel type wall climbing robot with curved face self-adaptation adsorption |
| CN104477264B (en) * | 2014-11-27 | 2016-11-23 | 浙江理工大学 | A kind of variable parallelogram crawler type in-pipe Work robot |
| CN205203163U (en) * | 2015-12-18 | 2016-05-04 | 哈尔滨科能熔敷科技有限公司 | Adopt single spring coupling magnet holder's water -cooling wall wall climbing robot |
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2015
- 2015-12-18 CN CN201510961264.8A patent/CN105438293B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101070081A (en) * | 2007-05-28 | 2007-11-14 | 徐州必和科技有限公司 | Water-cooling wall-climbing robot for power plant boiler |
Non-Patent Citations (1)
| Title |
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| 多功能水冷壁排管爬壁机器人的研制;沈为民，潘佩霖，王炎;《南京航空航天大学学报》;20000831;第32卷(第4期);410-415 * |
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| CN105438293A (en) | 2016-03-30 |
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Address after: No.1, 4th floor, unit 1, Longyue building, Hongqi Street, Nangang concentration District, Harbin Economic Development Zone, Heilongjiang Province Patentee after: Harbin Keneng Cladding Technology Co., Ltd Address before: 150040 Heilongjiang province Harbin city Xiangfang province music pine square Patentee before: HARBIN KENENG CLADDING TECHNOLOGY Co.,Ltd. |
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Denomination of invention: A water wall climbing robot with single spring and magnet bracket Effective date of registration: 20201228 Granted publication date: 20170721 Pledgee: Harbin Kechuang Financing Guarantee Co., Ltd Pledgor: Harbin Keneng Cladding Technology Co., Ltd Registration number: Y2020230000021 |
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Date of cancellation: 20211124 Granted publication date: 20170721 Pledgee: Harbin Kechuang Financing Guarantee Co., Ltd Pledgor: Harbin Keneng Cladding Technology Co., Ltd Registration number: Y2020230000021 |