CN105437670A - Dual-layer oil tank made of glass fiber, manufacturing method thereof and special mold - Google Patents
Dual-layer oil tank made of glass fiber, manufacturing method thereof and special mold Download PDFInfo
- Publication number
- CN105437670A CN105437670A CN201510877317.8A CN201510877317A CN105437670A CN 105437670 A CN105437670 A CN 105437670A CN 201510877317 A CN201510877317 A CN 201510877317A CN 105437670 A CN105437670 A CN 105437670A
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- China
- Prior art keywords
- glass fibre
- gripper shoe
- glass
- positive
- tank
- Prior art date
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 185
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000002355 dual-layer Substances 0.000 title abstract 4
- 229920005989 resin Polymers 0.000 claims abstract description 70
- 239000011347 resin Substances 0.000 claims abstract description 70
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 238000007711 solidification Methods 0.000 claims abstract description 22
- 230000008023 solidification Effects 0.000 claims abstract description 22
- 238000005260 corrosion Methods 0.000 claims abstract description 18
- 230000007797 corrosion Effects 0.000 claims abstract description 18
- 238000012986 modification Methods 0.000 claims abstract description 16
- 230000004048 modification Effects 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 15
- 239000004698 Polyethylene Substances 0.000 claims abstract description 9
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 9
- -1 polyethylene Polymers 0.000 claims abstract description 9
- 229920000573 polyethylene Polymers 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims description 45
- 239000007921 spray Substances 0.000 claims description 33
- 238000002386 leaching Methods 0.000 claims description 32
- 235000004237 Crocus Nutrition 0.000 claims description 25
- 241000596148 Crocus Species 0.000 claims description 25
- 239000004744 fabric Substances 0.000 claims description 25
- 239000011230 binding agent Substances 0.000 claims description 21
- 230000002708 enhancing effect Effects 0.000 claims description 17
- 229920002799 BoPET Polymers 0.000 claims description 15
- 239000004593 Epoxy Substances 0.000 claims description 15
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 15
- 239000005041 Mylar™ Substances 0.000 claims description 15
- 229920001568 phenolic resin Polymers 0.000 claims description 15
- 239000005011 phenolic resin Substances 0.000 claims description 15
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 6
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 6
- 230000002787 reinforcement Effects 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 238000005498 polishing Methods 0.000 claims description 3
- 239000007858 starting material Substances 0.000 claims description 3
- 229920001567 vinyl ester resin Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 abstract 9
- 230000003014 reinforcing effect Effects 0.000 abstract 4
- 238000002791 soaking Methods 0.000 abstract 2
- 238000009434 installation Methods 0.000 description 8
- 238000000866 electrolytic etching Methods 0.000 description 6
- 239000011152 fibreglass Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/067—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B1/00—Layered products having a non-planar shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
- B32B2307/7242—Non-permeable
- B32B2307/7246—Water vapor barrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/752—Corrosion inhibitor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/40—Closed containers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses a dual-layer oil tank made of glass fiber, a manufacturing method thereof and a special mold. The dual-layer oil tank comprises a storage inner tank I made of glass fiber and a reinforcing tank II stuck to the outer surface of the storage inner tank made of glass fiber. A glass fiber sleeve adopted as a reinforcing rib concurrently is further stuck between the storage inner tank I made of glass fiber and the reinforcing tank II. First glass fiber non-twist fine mesh gauze capable of solidifying resin, a first S yarn picking layer, a first glass fiber short fiber layer, a first Z yarn picking layer, first glass fiber plying coarse mesh gauze and an anticorrosion solidification layer are sequentially stuck into the storage inner tank I from interior to exterior in a soaking mode. Second glass fiber plying coarse mesh gauze capable of solidifying resin, a second Z yarn picking layer, a second glass fiber short fiber layer, a second S yarn picking layer, second glass fiber non-twist fine mesh gauze, a modification polyethylene layer and an anti-aging white oil layer are sequentially stuck into the reinforcing tank II from interior to exterior in a soaking mode. The dual-layer oil tank achieves the effects of being high in safety and environment-friendly performance, low in cost and capable of preventing steam corrosion and electrolytic corrosion.
Description
Technical field
The present invention relates to a kind of two-compartment oil tank, particularly relate to a kind of glass fibre two-compartment oil tank and preparation method thereof and particular manufacturing craft.
Background technology
Along with the high speed development of industrial economy, require more and more to the demand of storage tank, its volume is increasing, and the oil tank used at present is embedded in underground throughout the year, easily be subject to erosion and the electrolytic etching of underground aqueous vapor, not only bring the direct losses of oil product also can cause environmental pollution.
Summary of the invention
The first object of the present invention is to provide a kind of high safety, high-environmental performance, cost are low, and can prevent aqueous vapor from corroding and the glass fibre two-compartment oil tank of electrolytic etching.
For achieving the above object, technical scheme of the present invention is a kind of glass fibre two-compartment oil tank, it comprises glass-fibre and stores inner canister I and be bonded in the enhancing tank II that described glass-fibre stores inner canister outer surface, it is characterized in that: described glass-fibre stores between inner canister I and described enhancing tank II and is also bonded with the double glass fibre sleeve 19 doing reinforcement, described glass-fibre stores inner canister I is from inside to outside all the stained with curable resin non-twist crocus cloth 22 of the first glass fibre by leaching in it, one S picks up thread layers 23, first glass fibre short fiber layer 24, one Z picks up thread layers 25, first glass fibre plying Coarse Mesh Gauze 26 and anticorrosion cured layer 18 bond successively, second glass fibre plying Coarse Mesh Gauze 20, two Z of described enhancing tank II from inside to outside all by being stained with curable resin by leaching in it is picked up thread layers 11, second glass fibre short fiber layer the 12, the 2nd S and picks up the non-twist crocus cloth 14 of thread layers 13, second glass fibre, modified poly ethylene layer 15 and anti-aging white oil layer 16 and bond successively.
Technical scheme of the present invention can also be some fiber optic fiber intervals the siphunculus being arranged on described glass fibre sleeve 19 in and be communicated with the inductor being arranged on bottommost in described glass fibre sleeve 19 respectively, be filled with unsaturated polyester resin in described glass fibre sleeve 19.
The second object of the present invention is to provide a kind of particular manufacturing craft preparing above-mentioned glass fibre two-compartment oil tank.
For realizing above-mentioned second object, technical scheme of the present invention prepares a kind of particular manufacturing craft of glass fibre two-compartment oil tank, this mould comprises the workbench 1 supported by bracing frame, middle part bottom described workbench 1 is fixed with motor 2, the output of described motor 2 drives and rotates through the forward lead screw 3 on described workbench 1, described forward lead screw 3 is bolted with corresponding positive and negative screw 4, the outer wall of each described positive and negative screw 4 is connected with some support bars 5 respectively by twisted axis, the free end of described support bar 5 is connected with some the first curved gripper shoes 6 by twisted axis is parallel respectively, the edge of that wherein be arranged in parallel and adjacent described first gripper shoe 6 is along staggered stacked counterclockwise, the second gripper shoe 27 being arranged on described positive and negative screw 4 upper end is arc flap second gripper shoe 27 extended along positive and negative screw 4 center to surrounding, the edge edge of the second gripper shoe 27 described in adjacent two interlocks stacked counterclockwise and edge that is each described second gripper shoe 27 free end is all stacked on the edge on described first gripper shoe 6 top be arranged in parallel, the lower end of described positive and negative screw 4 is provided with the location-plate 7 of band grooved ring, the lower edge of described first gripper shoe 6 is arranged in the grooved ring of described location-plate 7, described workbench 1 is provided with at the left end of described positive and negative screw 4 release 8 discharging glass fibre gauze, on described workbench 1 and the right-hand member of positive and negative screw 4 be provided with discharge glass fiber yarn draw yarn device 9, described front end of drawing yarn device 9 is provided with the groove drum 10 by driven by motor.
The third object of the present invention is to provide a kind of method preparing above-mentioned glass fibre two-compartment oil tank.
For realizing above-mentioned 3rd object, technical scheme of the present invention is the step comprising preparation two and half tank body, and wherein the preparation process of each half tank body is:
The first step, arranges mould
Make the support bar 5 that positive and negative screw 4 is arranged with the displacement of positive and negative screw 4 by motor 2 driven rotary forward lead screw 3, the edge of that be arranged in parallel and adjacent described first gripper shoe 6 is along staggered stacked counterclockwise, when the excircle cylinder that the first gripper shoe 6 arranged is formed reaches default tank diameter, by the second gripper shoe 27 of forward lead screw 3 upper end for extend to form arc flap second gripper shoe 27 along positive and negative screw 4 center to surrounding, often the edge of the second gripper shoe 27 described in adjacent two is along staggered stacked and edge that is each described second gripper shoe 27 free end is all stacked on the edge on described first gripper shoe 6 top be arranged in parallel counterclockwise, form half tank body mould of back-off, then the mouth of pipe made in advance is bonded in the first gripper shoe 6 with adhesive tape and again will, be fixed in the grooved ring that the lower edge of the first gripper shoe 6 is arranged on location-plate 7, integral-rotation is driven by motor 2,
Second step, arranges release layer and makes glass-fibre storage inner canister I
On the support of any side of workbench 1, by spray gun temporarily disposed thereon, motor 2 is driven to outer surface spraying releasing agent or the vinyl ester resin of integrally rotated first gripper shoe 6 and the second gripper shoe 27, discharge by being arranged on positive and negative screw 4 left end release 8 the non-twist crocus cloth 22 of the first glass fibre that leaching is stained with curable resin again, and be wound on the outer surface of the first gripper shoe 6 and the second gripper shoe 27; Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of the first glass fibre non-twist crocus cloth 22; Then the yarn device 9 that draws by being arranged on the right-hand member of positive and negative screw 4 discharges the S that leaching is stained with curable resin and picks up thread layers 23, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, one S is picked up thread layers 23 to be distributed on the binding agent that the first glass fibre non-twist crocus cloth 22 outer surface arranges, then by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a S picks up thread layers 23; The first glass fibre short fiber layer 24 is formed by the spray gun spraying curable resin and glass fibre short fiber mixture that are arranged on positive and negative screw 4 arbitrary end; Discharge the Z that leaching is stained with curable resin pick up thread layers 25 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, a Z being picked up thread layers 25 and being distributed on the outer surface of the first glass fibre short fiber layer 24; Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a Z picks up thread layers 25; The first glass fibre plying Coarse Mesh Gauze 26 that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; By the anticorrosion cured layer 18 of spray gun spraying on the outer surface of the first glass fibre plying Coarse Mesh Gauze 26; Form glass-fibre after solidification and store inner canister I;
3rd step, arranges the strength layer of tank body
Discharge select some glass fibre sleeve 19 cross-under fiber optic fiber side relative with tank mouth to arrange inductor after glass fibre sleeve 19 to be communicated with by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, the opposite side of fiber optic fiber is connected with the test section terminal box of contiguous tank mouth, then in glass fibre sleeve 19, fill the strong unsaturated polyester resin of mobility, after solidification, form the strength layer of tank body;
4th step, arranges and strengthens tank II
The binding agent that inner canister I is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of glass fibre sleeve 19 spray gun is stored to the glass-fibre after solidification; The second glass fibre plying Coarse Mesh Gauze 20 that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; By the binding agent that the outer surface spraying of spray gun to the second glass fibre plying Coarse Mesh Gauze 20 is made up of epoxy furane resins, modification or mylar, phenolic resins; Discharge the 2nd Z that leaching is stained with curable resin pick up thread layers 11 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, the 2nd Z being picked up thread layers 11 and being distributed on the binding agent of the second glass fibre plying Coarse Mesh Gauze 20 outer surface; The second glass fibre short fiber layer 12 is formed by the spray gun spraying curable resin of arbitrary end and glass fibre short fiber mixture; Discharge the 2nd S that leaching is stained with curable resin pick up thread layers 13 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, the 2nd S being picked up thread layers 13 and being distributed on the second glass fibre short fiber layer 12 outer surface; The non-twist crocus cloth 14 of the second glass fibre that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; The outer surface of the non-twist crocus cloth 14 of the second glass fibre is spraying anti-aging white oil layer 16 after parking 10-16 minute after the spray gun spraying modified poly ethylene layer 15 of arbitrary end; Formed after solidification and strengthen tank II;
5th step, makes the corrosion-resistant finishes that glass-fibre stores inner canister I
Glass-fibre storage inner canister I after solidification is communicated with enhancing tank II makes corresponding positive and negative screw 4 along forward lead screw 3 displacement by the rotation of forward lead screw 3, drive support bar 5 and the first gripper shoe 6 that it is arranged and the second gripper shoe 27 to offset to the shaft core position of forward lead screw 3 simultaneously, such first gripper shoe 6 and the second gripper shoe 27 have departed from the inwall defining glass-fibre storage inner canister I, define the demoulding, store inner canister I connection enhancing tank II by location-plate 7 to the glass-fibre after solidification to support simultaneously, then by spray gun, glass-fibre is stored to the corrosion-resistant finishes 21 of the inner-wall spraying high resin content of inner canister I, again rotate forward lead screw 3 in the other direction, the first gripper shoe 6 on positive and negative screw 4 and the second gripper shoe 27 is made to be close to the corrosion-resistant finishes 21 of just spraying, after fixing positive and negative screw 4, starter motor 2 rotates clockwise, by the rotation of the first stacked counterclockwise gripper shoe 6 and the second gripper shoe 27, corrosion-resistant finishes 21 is formed inner wall smooth flatness internal face, in like manner, make corresponding positive and negative screw 4 along forward lead screw 3 displacement by the rotation of forward lead screw 3, drive support bar 5 and the first gripper shoe 6 that it is arranged and the second gripper shoe 27 to offset to the shaft core position of forward lead screw 3 simultaneously, first gripper shoe 6 and the second gripper shoe 27 have departed from corrosion-resistant finishes 21 inwall again, define the smooth glass-fibre of inner wall smooth and store inner canister I,
6th step, the splicing of glass fibre two-compartment oil tank
The open-mouth of two and half made tank bodies cutting polishing is formed zigzag interface, then half tank body docking is carried out after spraying resin on zigzag interface, again at butt seam place spraying resin and glass short-term after resin solidification to be sprayed, by the pressure roller roll-forming of groove, the uncovered airtight of two and half tank bodies is made to be connected to form glass fibre two-compartment oil tank.
The invention has the beneficial effects as follows by being also bonded with the double glass fibre sleeve 19 doing reinforcement between described glass-fibre storage inner canister I and described enhancing tank II, adding the mechanical strength of double layers of tank body; Pick up thread layers 23, first glass fibre short fiber layer the 24, the one Z pick up thread layers 25, first glass fibre plying Coarse Mesh Gauze 26 and anticorrosion cured layer 18 bonds successively because described glass-fibre stores the non-twist crocus cloth of the first glass fibre the 22, the one S that inner canister I is from inside to outside all stained with curable resin by leaching in it; Second glass fibre plying Coarse Mesh Gauze 20, two Z of described enhancing tank II from inside to outside all by being stained with curable resin by leaching in it is picked up thread layers 11, second glass fibre short fiber layer the 12, the 2nd S and picks up the non-twist crocus cloth 14 of thread layers 13, second glass fibre, modified poly ethylene layer 15 and anti-aging white oil layer 16 and bond successively; Greatly reduce the possibility of seepage, make two-compartment oil tank have superpower impermeable ability; Again due to the fiberglass products that above-mentioned material uses, greatly reduce manufacturing cost, and can not be lost and electrolytic etching by underground water gas cut, achieve high safety, high-environmental performance, cost are low, and can prevent aqueous vapor from corroding and the effect of electrolytic etching.
Accompanying drawing explanation
Fig. 1 is the structural representation of glass fibre two-compartment oil tank in the present invention
Fig. 2 is the structural representation of mould in the present invention
Fig. 3 be in Fig. 2 A-A to sectional view
In Fig. 1 to 31, workbench, 2, motor, 3, forward lead screw, 4, positive and negative screw, 5, support bar, 6, first gripper shoe, 7, location-plate, 8, release, 9, draw yarn device, 10, groove drum, 11, 2nd Z picks up thread layers, 12, second glass fibre short fiber layer, 13, 2nd S picks up thread layers, 14, the non-twist crocus cloth of second glass fibre, 15, modified poly ethylene layer, 16, anti-aging white oil layer, 18, anticorrosion cured layer, 19, glass fibre sleeve, 20, second glass fibre plying Coarse Mesh Gauze, 21, corrosion-resistant finishes, 22, the non-twist crocus cloth of first glass fibre, 23, one S picks up thread layers, 24, first glass fibre short fiber layer, 25, one Z picks up thread layers, 26, first glass fibre plying Coarse Mesh Gauze, 27, second gripper shoe.
Detailed description of the invention
According to shown in Fig. 1 to 3, the present invention relates to a kind of glass fibre two-compartment oil tank, it comprises glass-fibre and stores inner canister I and be bonded in the enhancing tank II that described glass-fibre stores inner canister outer surface, described glass-fibre stores between inner canister I and described enhancing tank II and is also bonded with the double glass fibre sleeve 19 doing reinforcement, also be communicated with the inductor being arranged on bottommost in described glass fibre sleeve 19 respectively in the siphunculus being arranged on described glass fibre sleeve 19 at some fiber optic fiber intervals, in described glass fibre sleeve 19, be filled with unsaturated polyester resin; Described glass-fibre stores the non-twist crocus cloth of the first glass fibre the 22, the one S that inner canister I is from inside to outside all stained with curable resin by leaching in it and picks up thread layers 23, first glass fibre short fiber layer the 24, the one Z and pick up thread layers 25, first glass fibre plying Coarse Mesh Gauze 26 and anticorrosion cured layer 18 bonds successively; Second glass fibre plying Coarse Mesh Gauze 20, two Z of described enhancing tank II from inside to outside all by being stained with curable resin by leaching in it is picked up thread layers 11, second glass fibre short fiber layer the 12, the 2nd S and picks up the non-twist crocus cloth 14 of thread layers 13, second glass fibre, modified poly ethylene layer 15 and anti-aging white oil layer 16 and bond successively.
Prepare the particular manufacturing craft that above-mentioned glass fibre two-compartment oil tank uses, this mould comprises the workbench 1 supported by bracing frame, middle part bottom described workbench 1 is fixed with motor 2, the output of described motor 2 drives and rotates through the forward lead screw 3 on described workbench 1, described forward lead screw 3 is bolted with corresponding positive and negative screw 4, the outer wall of each described positive and negative screw 4 is connected with some support bars 5 respectively by twisted axis, the free end of described support bar 5 is connected with some the first curved gripper shoes 6 by twisted axis is parallel respectively, the edge of that wherein be arranged in parallel and adjacent described first gripper shoe 6 is along staggered stacked counterclockwise, the second gripper shoe 27 being arranged on described positive and negative screw 4 upper end is arc flap second gripper shoe 27 extended along positive and negative screw 4 center to surrounding, the edge edge of the second gripper shoe 27 described in adjacent two interlocks stacked counterclockwise and edge that is each described second gripper shoe 27 free end is all stacked on the edge on described first gripper shoe 6 top be arranged in parallel, the lower end of described positive and negative screw 4 is provided with the location-plate 7 of band grooved ring, the lower edge of described first gripper shoe 6 is arranged in the grooved ring of described location-plate 7, described workbench 1 is provided with at the left end of described positive and negative screw 4 release 8 discharging glass fibre gauze, on described workbench 1 and the right-hand member of positive and negative screw 4 be provided with discharge glass fiber yarn draw yarn device 9, described front end of drawing yarn device 9 is provided with the groove drum 10 by driven by motor.
Use the method for above-mentioned Mold Making glass fibre two-compartment oil tank to comprise the step of preparation two and half tank body, wherein the preparation process of each half tank body is:
The first step, arranges mould
Make the support bar 5 that positive and negative screw 4 is arranged with the displacement of positive and negative screw 4 by motor 2 driven rotary forward lead screw 3, the edge of that be arranged in parallel and adjacent described first gripper shoe 6 is along staggered stacked counterclockwise, when the excircle cylinder that the first gripper shoe 6 arranged is formed reaches default tank diameter, by the second gripper shoe 27 of forward lead screw 3 upper end for extend to form arc flap second gripper shoe 27 along positive and negative screw 4 center to surrounding, often the edge of the second gripper shoe 27 described in adjacent two is along staggered stacked and edge that is each described second gripper shoe 27 free end is all stacked on the edge on described first gripper shoe 6 top be arranged in parallel counterclockwise, form half tank body mould of back-off, then the mouth of pipe made in advance is bonded in the first gripper shoe 6 with adhesive tape and again will, be fixed in the grooved ring that the lower edge of the first gripper shoe 6 is arranged on location-plate 7, integral-rotation is driven by motor 2,
Second step, arranges release layer and makes glass-fibre storage inner canister I
On the support of any side of workbench 1, by spray gun temporarily disposed thereon, motor 2 is driven to outer surface spraying releasing agent or the vinyl ester resin of integrally rotated first gripper shoe 6 and the second gripper shoe 27, discharge by being arranged on positive and negative screw 4 left end release 8 the non-twist crocus cloth 22 of the first glass fibre that leaching is stained with curable resin again, and be wound on the outer surface of the first gripper shoe 6 and the second gripper shoe 27; Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of the first glass fibre non-twist crocus cloth 22; Then the yarn device 9 that draws by being arranged on the right-hand member of positive and negative screw 4 discharges the S that leaching is stained with curable resin and picks up thread layers 23, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, one S is picked up thread layers 23 to be distributed on the binding agent that the first glass fibre non-twist crocus cloth 22 outer surface arranges, then by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a S picks up thread layers 23; The first glass fibre short fiber layer 24 is formed by the spray gun spraying curable resin and glass fibre short fiber mixture that are arranged on positive and negative screw 4 arbitrary end; Discharge the Z that leaching is stained with curable resin pick up thread layers 25 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, a Z being picked up thread layers 25 and being distributed on the outer surface of the first glass fibre short fiber layer 24; Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a Z picks up thread layers 25; The first glass fibre plying Coarse Mesh Gauze 26 that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; By the anticorrosion cured layer 18 of spray gun spraying on the outer surface of the first glass fibre plying Coarse Mesh Gauze 26; Form glass-fibre after solidification and store inner canister I;
3rd step, arranges the strength layer of tank body
Discharge select some glass fibre sleeve 19 cross-under fiber optic fiber side relative with tank mouth to arrange inductor after glass fibre sleeve 19 to be communicated with by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, the opposite side of fiber optic fiber is connected with the test section terminal box of contiguous tank mouth, then in glass fibre sleeve 19, fill the strong unsaturated polyester resin of mobility, after solidification, form the strength layer of tank body;
4th step, arranges and strengthens tank II
The binding agent that inner canister I is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of glass fibre sleeve 19 spray gun is stored to the glass-fibre after solidification; The second glass fibre plying Coarse Mesh Gauze 20 that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; By the binding agent that the outer surface spraying of spray gun to the second glass fibre plying Coarse Mesh Gauze 20 is made up of epoxy furane resins, modification or mylar, phenolic resins; Discharge the 2nd Z that leaching is stained with curable resin pick up thread layers 11 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, the 2nd Z being picked up thread layers 11 and being distributed on the binding agent of the second glass fibre plying Coarse Mesh Gauze 20 outer surface; The second glass fibre short fiber layer 12 is formed by the spray gun spraying curable resin of arbitrary end and glass fibre short fiber mixture; Discharge the 2nd S that leaching is stained with curable resin pick up thread layers 13 by the yarn device 9 that draws being arranged on the right-hand member of positive and negative screw 4, and by drawing being rotated by the groove drum 10 of driven by motor of yarn device 9 front end installation, the 2nd S being picked up thread layers 13 and being distributed on the second glass fibre short fiber layer 12 outer surface; The non-twist crocus cloth 14 of the second glass fibre that leaching is stained with curable resin is discharged by the release 8 being arranged on positive and negative screw 4 left end; The outer surface of the non-twist crocus cloth 14 of the second glass fibre is spraying anti-aging white oil layer 16 after parking 10-16 minute after the spray gun spraying modified poly ethylene layer 15 of arbitrary end; Formed after solidification and strengthen tank II;
5th step, makes the corrosion-resistant finishes that glass-fibre stores inner canister I
Glass-fibre storage inner canister I after solidification is communicated with enhancing tank II makes corresponding positive and negative screw 4 along forward lead screw 3 displacement by the rotation of forward lead screw 3, drive support bar 5 and the first gripper shoe 6 that it is arranged and the second gripper shoe 27 to offset to the shaft core position of forward lead screw 3 simultaneously, such first gripper shoe 6 and the second gripper shoe 27 have departed from the inwall defining glass-fibre storage inner canister I, define the demoulding, store inner canister I connection enhancing tank II by location-plate 7 to the glass-fibre after solidification to support simultaneously, then by spray gun, glass-fibre is stored to the corrosion-resistant finishes 21 of the inner-wall spraying high resin content of inner canister I, again rotate forward lead screw 3 in the other direction, the first gripper shoe 6 on positive and negative screw 4 and the second gripper shoe 27 is made to be close to the corrosion-resistant finishes 21 of just spraying, after fixing positive and negative screw 4, starter motor 2 rotates clockwise, by the rotation of the first stacked counterclockwise gripper shoe 6 and the second gripper shoe 27, corrosion-resistant finishes 21 is formed inner wall smooth flatness internal face, in like manner, make corresponding positive and negative screw 4 along forward lead screw 3 displacement by the rotation of forward lead screw 3, drive support bar 5 and the first gripper shoe 6 that it is arranged and the second gripper shoe 27 to offset to the shaft core position of forward lead screw 3 simultaneously, first gripper shoe 6 and the second gripper shoe 27 have departed from corrosion-resistant finishes 21 inwall again, define the smooth glass-fibre of inner wall smooth and store inner canister I,
6th step, the splicing of glass fibre two-compartment oil tank
The open-mouth of two and half made tank bodies cutting polishing is formed zigzag interface, then half tank body docking is carried out after spraying resin on zigzag interface, again at butt seam place spraying resin and glass short-term after resin solidification to be sprayed, by the pressure roller roll-forming of groove, the uncovered airtight of two and half tank bodies is made to be connected to form glass fibre two-compartment oil tank.
The glass fibre two-compartment oil tank of the said structure made can greatly reduce the possibility of seepage, makes two-compartment oil tank have superpower impermeable ability; Again due to the fiberglass products that above-mentioned material uses, greatly reduce manufacturing cost, and can not be lost and electrolytic etching by underground water gas cut, achieve high safety, high-environmental performance, cost are low, and can prevent aqueous vapor from corroding and the effect of electrolytic etching.
Claims (4)
1. a glass fibre two-compartment oil tank, it comprises glass-fibre and stores inner canister I and be bonded in the enhancing tank II that described glass-fibre stores inner canister outer surface, it is characterized in that: described glass-fibre stores between inner canister I and described enhancing tank II and is also bonded with the double glass fibre sleeve (19) doing reinforcement, described glass-fibre stores inner canister I is from inside to outside all the stained with curable resin non-twist crocus cloth of the first glass fibre (22) by leaching in it, one S picks up thread layers (23), first glass fibre short fiber layer (24), one Z picks up thread layers (25), first glass fibre plying Coarse Mesh Gauze (26) and anticorrosion cured layer (18) bond successively, described enhancing tank II from inside to outside all by being stained with the second glass fibre plying Coarse Mesh Gauze (20) of curable resin by leaching in it, the 2nd Z picks up thread layers (11), the second glass fibre short fiber layer (12), the 2nd S pick up thread layers (13), the non-twist crocus cloth of the second glass fibre (14), modified poly ethylene layer (15) and anti-aging white oil layer (16) and bond successively.
2. glass fibre two-compartment oil tank according to claim 1, it is characterized in that: be also communicated with the inductor being arranged on described glass fibre sleeve (19) interior bottommost respectively in the siphunculus being arranged on described glass fibre sleeve (19) at some fiber optic fiber intervals, described glass fibre sleeve is filled with unsaturated polyester resin in (19).
3. prepare the particular manufacturing craft of above-mentioned glass fibre two-compartment oil tank, it is characterized in that: this mould comprises the workbench (1) supported by bracing frame, the middle part of described workbench (1) bottom is fixed with motor (2), the output of described motor (2) drives and rotates through the forward lead screw (3) on described workbench (1), described forward lead screw (3) is bolted with corresponding positive and negative screw (4), the outer wall of each described positive and negative screw (4) is connected with some support bars (5) respectively by twisted axis, the free end of described support bar (5) is connected with some curved the first gripper shoes (6) by twisted axis is parallel respectively, the edge of that wherein be arranged in parallel and adjacent described first gripper shoe (6) is along staggered stacked counterclockwise, the second gripper shoe (27) being arranged on described positive and negative screw (4) upper end is arc flap second gripper shoe (27) extended along positive and negative screw (4) center to surrounding, the edge edge of the second gripper shoe (27) described in adjacent two interlocks stacked counterclockwise and edge that is each described second gripper shoe (27) free end is all stacked on the edge on described first gripper shoe (6) top be arranged in parallel, the lower end of described positive and negative screw (4) is provided with the location-plate (7) of band grooved ring, the lower edge of described first gripper shoe (6) is arranged in the grooved ring of described location-plate (7), described workbench (1) is gone up and is provided with the release (8) discharging glass fibre gauze at the left end of described positive and negative screw (4), described workbench (1) upper and the right-hand member of positive and negative screw (4) be provided with discharge glass fiber yarn draw yarn device (9), described front end of drawing yarn device (9) is provided with the groove drum (10) by driven by motor.
4. a preparation method for glass fibre two-compartment oil tank, comprises the step of preparation two and half tank body, and wherein the preparation process of each half tank body is:
The first step, arranges mould
Make the upper support bar (5) arranged of positive and negative screw (4) with positive and negative screw (4) displacement by motor (2) driven rotary forward lead screw (3), the edge of that be arranged in parallel and adjacent described first gripper shoe (6) is along staggered stacked counterclockwise, when the excircle cylinder that the first gripper shoe (6) arranged is formed reaches default tank diameter, by second gripper shoe (27) of forward lead screw (3) upper end for extend to form arc flap second gripper shoe (27) along positive and negative screw (4) center to surrounding, often the edge of the second gripper shoe (27) described in adjacent two is along staggered stacked and edge that is each described second gripper shoe (27) free end is all stacked on the edge on described first gripper shoe (6) top be arranged in parallel counterclockwise, form half tank body mould of back-off, then the mouth of pipe made in advance is bonded in the first gripper shoe (6) with adhesive tape and again will, be fixed in the grooved ring that the lower edge of the first gripper shoe (6) is arranged on location-plate (7), integral-rotation is driven by motor (2),
Second step, arranges release layer and makes glass-fibre storage inner canister I
On the support of any side of workbench (1), by spray gun temporarily disposed thereon, motor (2) is driven to outer surface spraying releasing agent or the vinyl ester resin of integrally rotated first gripper shoe (6) and the second gripper shoe (27), discharge by being arranged on positive and negative screw (4) left end release (8) the non-twist crocus cloth of the first glass fibre (22) that leaching is stained with curable resin again, and be wound on the outer surface of the first gripper shoe (6) and the second gripper shoe (27); Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of the non-twist crocus cloth of the first glass fibre (22); Then the yarn device (9) that draws by being arranged on the right-hand member of positive and negative screw (4) discharges the S that leaching is stained with curable resin and picks up thread layers (23), and rotate by drawing the groove drum by driven by motor (10) installed yarn device (9) front end, one S is picked up thread layers (23) to be distributed on the binding agent that the first glass fibre non-twist crocus cloth (22) outer surface arranges, then by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a S picks up thread layers (23); The first glass fibre short fiber layer (24) is formed by the spray gun spraying curable resin and glass fibre short fiber mixture that are arranged on positive and negative screw (4) arbitrary end; Discharge the Z that leaching is stained with curable resin pick up thread layers (25) by the yarn device (9) that draws being arranged on the right-hand member of positive and negative screw (4), and rotate by drawing the groove drum by driven by motor (10) installed yarn device (9) front end, a Z is picked up thread layers (25) and be distributed on the outer surface of the first glass fibre short fiber layer (24); Again by binding agent that spray gun is made up of epoxy furane resins, modification or mylar, phenolic resins the outer surface spraying that a Z picks up thread layers (25); The first glass fibre plying Coarse Mesh Gauze (26) that leaching is stained with curable resin is discharged by the release (8) being arranged on positive and negative screw (4) left end; By the anticorrosion cured layer of spray gun spraying (18) on the outer surface of the first glass fibre plying Coarse Mesh Gauze (26); Form glass-fibre after solidification and store inner canister I;
3rd step, arranges the strength layer of tank body
Discharge glass fibre sleeve (19) select some glass fibre sleeves (19) the cross-under fiber optic fiber side relative with tank mouth to arrange inductor to be afterwards communicated with by the yarn device (9) that draws being arranged on the right-hand member of positive and negative screw (4), the opposite side of fiber optic fiber is connected with the test section terminal box of contiguous tank mouth, then in glass fibre sleeve (19), fill the strong unsaturated polyester resin of mobility, after solidification, form the strength layer of tank body;
4th step, arranges and strengthens tank II
The binding agent that inner canister I is made up of epoxy furane resins, modification or mylar, phenolic resins the spraying of the outer surface of glass fibre sleeve (19) spray gun is stored to the glass-fibre after solidification; The second glass fibre plying Coarse Mesh Gauze (20) that leaching is stained with curable resin is discharged by the release (8) being arranged on positive and negative screw (4) left end; By the binding agent that the outer surface spraying of spray gun to the second glass fibre plying Coarse Mesh Gauze (20) is made up of epoxy furane resins, modification or mylar, phenolic resins; Discharge the 2nd Z that leaching is stained with curable resin pick up thread layers (11) by the yarn device (9) that draws being arranged on the right-hand member of positive and negative screw (4), and rotate by drawing the groove drum by driven by motor (10) installed yarn device (9) front end, the 2nd Z is picked up thread layers (11) and be distributed on the binding agent of the second glass fibre plying Coarse Mesh Gauze (20) outer surface; The second glass fibre short fiber layer (12) is formed by the spray gun spraying curable resin of arbitrary end and glass fibre short fiber mixture; Discharge the 2nd S that leaching is stained with curable resin pick up thread layers (13) by the yarn device (9) that draws being arranged on the right-hand member of positive and negative screw (4), and rotate by drawing the groove drum by driven by motor (10) installed yarn device (9) front end, the 2nd S is picked up thread layers (13) and be distributed on the second glass fibre short fiber layer (12) outer surface; The non-twist crocus cloth of the second glass fibre (14) that leaching is stained with curable resin is discharged by the release (8) being arranged on positive and negative screw (4) left end; The outer surface of the non-twist crocus cloth of the second glass fibre (14) is spraying anti-aging white oil layer (16) after parking 10-16 minute after the spray gun spraying modified poly ethylene layer (15) of arbitrary end; Formed after solidification and strengthen tank II;
5th step, makes the corrosion-resistant finishes that glass-fibre stores inner canister I
Glass-fibre storage inner canister I after solidification is communicated with enhancing tank II makes corresponding positive and negative screw (4) along forward lead screw (3) displacement by the rotation of forward lead screw (3), the first gripper shoe (5) simultaneously driving support bar (5) and it is arranged and the second gripper shoe (27) offset to the shaft core position of forward lead screw (3), such first gripper shoe (5) and the second gripper shoe (27) have departed from the inwall defining glass-fibre storage inner canister I, define the demoulding, store inner canister I connection enhancing tank II by location-plate (7) to the glass-fibre after solidification to support simultaneously, then by spray gun, glass-fibre is stored to the corrosion-resistant finishes (21) of the inner-wall spraying high resin content of inner canister I, again rotate forward lead screw (3) in the other direction, the first gripper shoe (5) on positive and negative screw (4) and the second gripper shoe (27) is made to be close to the corrosion-resistant finishes (21) of just spraying, fixing positive and negative screw (4) afterwards starter motor (2) rotates clockwise, by the rotation of the first gripper shoe (6) stacked counterclockwise and the second gripper shoe (27), corrosion-resistant finishes (21) is formed inner wall smooth flatness internal face, in like manner, make corresponding positive and negative screw (4) along forward lead screw (3) displacement by the rotation of forward lead screw (3), the first gripper shoe (6) simultaneously driving support bar (5) and it is arranged and the second gripper shoe (27) offset to the shaft core position of forward lead screw (3), first gripper shoe (6) and the second gripper shoe (27) have departed from corrosion-resistant finishes (21) inwall again, define the smooth glass-fibre of inner wall smooth and store inner canister I,
6th step, the splicing of glass fibre two-compartment oil tank
The open-mouth of two and half made tank bodies cutting polishing is formed zigzag interface, then half tank body docking is carried out after spraying resin on zigzag interface, again at butt seam place spraying resin and glass short-term after resin solidification to be sprayed, by the pressure roller roll-forming of groove, the uncovered airtight of two and half tank bodies is made to be connected to form glass fibre two-compartment oil tank.
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