CN105437618A - Full-automatic production system and method for ostomy bag - Google Patents
Full-automatic production system and method for ostomy bag Download PDFInfo
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- CN105437618A CN105437618A CN201510821342.4A CN201510821342A CN105437618A CN 105437618 A CN105437618 A CN 105437618A CN 201510821342 A CN201510821342 A CN 201510821342A CN 105437618 A CN105437618 A CN 105437618A
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- ostomy
- chassis
- film
- drive disk
- disk assembly
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Abstract
The invention discloses a full-automatic production system for an ostomy bag. The full-automatic production system for the ostomy bag comprises a horizontal workbench which is provided with a transmission part. A chassis feeding device is arranged on the left side of the transmission part, and a waste film wrap-up device is arranged on the right side of the transmission part. A film roll supplying device, a positioning ironing piece, a chassis ironing piece, a composite-film-roll supplying device, an ostomy edge-ironing piece and an ostomy sealing and cutting piece are arranged from left to right in sequence above the transmission part. The film roll supplying device, the positioning ironing piece, the chassis ironing piece, the composite-film-roll supplying device, the ostomy edge-ironing piece and the ostomy sealing and cutting piece are electrically connected with an electrical apparatus controller on the horizontal workbench. Photoelectric sensors are arranged in the positions, on one side of the transmission part, under the positioning ironing piece, under the chassis ironing piece, under the ostomy edge-ironing piece and under the ostomy sealing and cutting piece. The electrical apparatus controller controls the transmission part, the positioning ironing piece, the chassis ironing piece, the ostomy edge-ironing piece and the ostomy sealing and cutting piece to operate. According to the full-automatic production system and method for the ostomy bag, the production efficiency is improved, the cost is reduced, each process is effectively connected, and all processes are controlled through the electrical apparatus controller synchronously, so that the material carrying amount is reduced, and man-made quality risks are reduced.
Description
Technical field
The present invention relates to a kind of manufacturing of ostomy bag, particularly a kind of ostomy bag fully-automatic production system and method.
Background technology
Current, anus intestines, urethra, Double-cavity stoma patient after surgery, due to the particularity of wound, need to use ostomy bag to realize excremental external access.Floss hole according to ostomy bag divides, and is generally divided three classes: bag of 1) remaining silent: be suitable for changing bag every day once no more than.2) open-bag: being suitable for half form ight soil or fluidity ight soil can frequent emptying bag on demand.3) uropoiesis ostomy bag: can discharge urine, aqueous drainage-fluid, has anti-recirculation device, can connect drainage bag.Two classes are generally: 1) one-sided ostomy bag by product purpose classification.2) bilateral ostomy bag.Divide according to ostomy bag design, be divided into single type, two-piece.
Single type: normally disposable, can have and cut fixed opening, is simple and easy to use, and is applicable to light-handed people, the elderly.
Two-piece: sack can separate with chassis, need not tear chassis and can nurse ostomy, and sack is changed convenient, protection stoma skin; Chassis can be sheared by ostomy shape size; There is floating ring chassis when upper ostomy bag, the ostomy effect of protection must do not played to abdomen; But intestines mouth prolapses, Parastomal hernia gas person, as far as possible need not two dress ostomy bags.Choosing during stoma depression, convex surface chassis.
1. ostomy bag film adopts the composition such as PE high-resistant diaphragm or EVA, TPE film of more than three layers co-extrusions, thickness 12.Soft, comfortable, friction sound little, every smelly effective.
2. included activated carbon filter screen, easily can be vented and avoid the bag that rises, and can have good eliminating effect again to peculiar smell.
3. adopt multilayer to hotly join technique, prevent from excreta from backflowing soaking after active carbon plate making it inactivation.Hotly join limit tight, non-leakage, neat in edge is attractive in appearance.
4. various informative, use comfort and convenient.
Ostomy bag produces existing more than ten years history at home, complex manufacturing, wherein master operation: the shaping trimming of accessory welding procedure, sack, punching.The most important thing is material transmission, if can not by smooth for material not modification when, multiple material is accurately put in place, just cannot produce qualified product.Differing material properties is different, transmit very difficult simultaneously, soft material is flexible, stretcher strain accurately can locate difficult production process especially and will distinguish on different devices, each production needs 7-8 people to complete, every procedure all needs manual operation, and large-scale production needs more manpowers, and every procedure material transport takes a long time.
Summary of the invention
Goal of the invention: the object of the invention is to solve deficiency of the prior art, provides a kind of ostomy bag fully-automatic production system and method.
Technical scheme: a kind of ostomy bag fully-automatic production system of the present invention, described system comprises horizontal table, and described horizontal table is provided with drive disk assembly, is chassis feeding device on the left of described drive disk assembly, and right side is useless film wrap-up;
Be arranged with film volume feeding mechanism above described drive disk assembly successively from left to right, location hotly joins part, chassis hotly joins part, composite membrane rolls up feeding mechanism, ostomy boiling hot edge pieces, ostomy sealing part, above-mentioned parts to be all fixedly mounted on horizontal table and to be electrically connected with the appliance controller on horizontal table;
Described location hotly joins part, chassis hotly joins part, drive disk assembly side immediately below ostomy boiling hot edge pieces, ostomy sealing part is respectively equipped with photoelectric sensor, above-mentioned photoelectric sensor is all connected with appliance controller, and for being rolled up by the film sensed, the Signal transmissions that whether puts in place of chassis is to appliance controller;
Described appliance controller controls drive disk assembly, location hotly joins part, chassis hotly joins part, the running of ostomy boiling hot edge pieces, ostomy sealing part.
Further, the surface of described drive disk assembly is provided with some roll shafts transmitting location for film volume, and the two ends of described roll shaft are fixed on horizontal table both sides of the edge.
Further, described film volume feeding mechanism comprises film volume A, film volume B and the transfer roller corresponding with it.
Further, the film of described composite membrane volume feeding mechanism is rolled up as the composite membrane of active carbon is rolled up.
For a method for above-mentioned ostomy bag fully-automatic production system, comprise following method step:
A, the composite membrane of chassis and film volume A, film volume B, active carbon is rolled up equal material loading and completed, film twists in transport process and keeps smooth by the roll shaft compacting on drive disk assembly, and appliance controller starts simultaneously, and system comes into operation;
B, when locate hotly join photoelectric sensor that part and chassis hotly join part position sense that the delivering position on film volume and chassis is not in place time, photoelectric sensor by this Signal transmissions to appliance controller, to be given the alarm time-out by appliance controller, the postpone of staff's adjusted position continues running;
C, hotly join after chassis and film volume hotly join by part when location hotly joins part and chassis, accurately be sent to position, ostomy boiling hot limit, photoelectric sensor senses accurate positioning, then the ostomy boiling hot edge pieces composite membrane volume that carries out active carbon and a upper operation transmission and the ostomy boiling hot limit of parts come;
During the parts that the operation that detects the photoelectric sensor below d, ostomy sealing part transmits, carry out ostomy sealing, otherwise do not operate;
E, complete after ostomy bag enter finished product box by drive disk assembly, the useless film utilized is by useless film wrap-up recycling.
Beneficial effect: the present invention adopt photoelectric sensor inductive means whether the tracking technique of accurate positioning make the some roll shafts on product accessories accurate positioning transmission parts that material is located to transmit, guarantee product volume film not wrinkle, do not stretch; By the running of each device of appliance controller Synchronization Control, accurately guarantee connects completing of machine operation.Design of the present invention, improve production efficiency, reduce cost, adopt active carbon composite membrane volume, that effectively can improve ostomy bag de-tastes bacteriostasis, device therefor is integrated, each operation is effectively connected, and the whole operation of appliance controller Synchronization Control only needs 2 people's operations, reduces by 6 people than original, decrease the carrying amount of material, decrease artificial quality risk.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Drawing reference numeral: 1, horizontal table, 2, drive disk assembly, 3, chassis feeding device, 4, film volume feeding mechanism, 41, film volume A, 42, film volume B, 43, transfer roller, 5, location hotly joins part, 6, chassis hotly joins part, 7, composite membrane volume feeding mechanism, 8, ostomy boiling hot edge pieces, 9, ostomy sealing part, 10, useless film wrap-up, 11, appliance controller, 12, roll shaft.
Detailed description of the invention
By particular specific embodiment, embodiments of the present invention are described below, person skilled in the art scholar the content disclosed by this description can understand other advantages of the present invention and effect easily.
As shown in Figure 1, a kind of ostomy bag fully-automatic production system, this system comprises horizontal table 1, and horizontal table 1 is provided with drive disk assembly 2, is chassis feeding device 3 on the left of drive disk assembly 2, and right side is useless film wrap-up 10.
Be arranged with film volume feeding mechanism 4 above drive disk assembly 2 successively from left to right, location hotly joins part 5, chassis hotly joins part 6, composite membrane rolls up feeding mechanism 7, ostomy boiling hot edge pieces 8, ostomy sealing part 9, above-mentioned parts to be all fixedly mounted on horizontal table 1 and to be electrically connected with the appliance controller 11 on horizontal table 1.
Location hotly joins part 5, chassis hotly joins part 6, drive disk assembly 2 side immediately below ostomy boiling hot edge pieces 8, ostomy sealing part 9 is respectively equipped with photoelectric sensor, above-mentioned photoelectric sensor is all connected with appliance controller 11, and for being rolled up by the film sensed, the Signal transmissions that whether puts in place of chassis is to appliance controller 11.
Appliance controller 11 controls drive disk assembly 2, location hotly joins part 5, chassis hotly joins part 6, the running of ostomy boiling hot edge pieces 8, ostomy sealing part 9.
As to further optimization of the present invention, the surface of drive disk assembly 2 is provided with some roll shafts 12 transmitting location for film volume, and the two ends of roll shaft 12 are fixed on horizontal table 1 both sides of the edge.Film volume feeding mechanism 4 comprises film volume A41, film volume B42 and the transfer roller 43 corresponding with it.The film of composite membrane volume feeding mechanism 7 is rolled up as the composite membrane of active carbon is rolled up.
When using above-mentioned ostomy bag fully-automatic production system, operating procedure is as follows:
A, the composite membrane of chassis and film volume A41, film volume B42, active carbon is rolled up equal material loading and completed, film is twisted in transport process to be suppressed by the roll shaft 12 on drive disk assembly 2 and keeps smooth, and appliance controller 11 starts simultaneously, and system comes into operation;
B, when locate hotly join photoelectric sensor that part 5 and chassis hotly join part 6 position sense that the delivering position on film volume and chassis is not in place time, photoelectric sensor by this Signal transmissions to appliance controller 11, to be given the alarm time-out by appliance controller 11, the postpone of staff's adjusted position continues running;
C, hotly join after chassis and film volume hotly join by part 6 when location hotly joins part 5 and chassis, accurately be sent to position, ostomy boiling hot limit, photoelectric sensor senses accurate positioning, then the ostomy boiling hot edge pieces 8 composite membrane volume that carries out active carbon and a upper operation transmission and the ostomy boiling hot limit of parts come;
During the parts that the operation that detects the photoelectric sensor below d, ostomy sealing part 9 transmits, carry out ostomy sealing, otherwise do not operate;
E, complete after ostomy bag enter finished product box by drive disk assembly 2, the useless film utilized is recycled by useless film wrap-up 10.
The present invention adopt photoelectric sensor inductive means whether the tracking technique of accurate positioning make the some roll shafts 12 on product accessories accurate positioning transmission parts that material is located to transmit, guarantee product volume film not wrinkle, do not stretch; By the running of each device of appliance controller 11 Synchronization Control, accurately guarantee connects completing of machine operation.Design of the present invention, improve production efficiency, reduce cost, adopt active carbon composite membrane volume, that effectively can improve ostomy bag de-tastes bacteriostasis, device therefor is integrated, each operation is effectively connected, and the whole operation of appliance controller Synchronization Control only needs 2 people's operations, reduces by 6 people than original, decrease the carrying amount of material, decrease artificial quality risk.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art, do not departing within the scope of technical solution of the present invention, make a little change when the technology contents of above-mentioned announcement can be utilized or be modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to any simple modification that technical spirit of the present invention is done above embodiment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (5)
1. an ostomy bag fully-automatic production system, is characterized in that: described system comprises horizontal table, and described horizontal table is provided with drive disk assembly, is chassis feeding device on the left of described drive disk assembly, and right side is useless film wrap-up;
Be arranged with film volume feeding mechanism above described drive disk assembly successively from left to right, location hotly joins part, chassis hotly joins part, composite membrane rolls up feeding mechanism, ostomy boiling hot edge pieces, ostomy sealing part, above-mentioned parts to be all fixedly mounted on horizontal table and to be electrically connected with the appliance controller on horizontal table;
Described location hotly joins part, chassis hotly joins part, drive disk assembly side immediately below ostomy boiling hot edge pieces, ostomy sealing part is respectively equipped with photoelectric sensor, above-mentioned photoelectric sensor is all connected with appliance controller, and for being rolled up by the film sensed, the Signal transmissions that whether puts in place of chassis is to appliance controller;
Described appliance controller controls drive disk assembly, location hotly joins part, chassis hotly joins part, the running of ostomy boiling hot edge pieces, ostomy sealing part.
2. a kind of ostomy bag fully-automatic production system according to claim 1, is characterized in that: the surface of described drive disk assembly is provided with some roll shafts transmitting location for film volume, and the two ends of described roll shaft are fixed on horizontal table both sides of the edge.
3. a kind of ostomy bag fully-automatic production system according to claim 1, is characterized in that: described film volume feeding mechanism comprises film volume A, film volume B and the transfer roller corresponding with it.
4. a kind of ostomy bag fully-automatic production system according to claim 1, is characterized in that: the film of described composite membrane volume feeding mechanism is rolled up as the composite membrane of active carbon is rolled up.
5., for a method for the ostomy bag fully-automatic production system described in claim 1-4 any one, it is characterized in that: comprise following method step:
A, the composite membrane of chassis and film volume A, film volume B, active carbon is rolled up equal material loading and completed, film twists in transport process and keeps smooth by the roll shaft compacting on drive disk assembly, and appliance controller starts simultaneously, and system comes into operation;
B, when locate hotly join photoelectric sensor that part and chassis hotly join part position sense that the delivering position on film volume and chassis is not in place time, photoelectric sensor by this Signal transmissions to appliance controller, to be given the alarm time-out by appliance controller, the postpone of staff's adjusted position continues running;
C, hotly join after chassis and film volume hotly join by part when location hotly joins part and chassis, accurately be sent to position, ostomy boiling hot limit, photoelectric sensor senses accurate positioning, then the ostomy boiling hot edge pieces composite membrane volume that carries out active carbon and a upper operation transmission and the ostomy boiling hot limit of parts come;
During the parts that the operation that detects the photoelectric sensor below d, ostomy sealing part transmits, carry out ostomy sealing, otherwise do not operate;
E, complete after ostomy bag enter finished product box by drive disk assembly, the useless film utilized is by useless film wrap-up recycling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510821342.4A CN105437618A (en) | 2015-11-24 | 2015-11-24 | Full-automatic production system and method for ostomy bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510821342.4A CN105437618A (en) | 2015-11-24 | 2015-11-24 | Full-automatic production system and method for ostomy bag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105437618A true CN105437618A (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510821342.4A Pending CN105437618A (en) | 2015-11-24 | 2015-11-24 | Full-automatic production system and method for ostomy bag |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107745547A (en) * | 2017-11-06 | 2018-03-02 | 温州正钻机械有限公司 | Plastic three-dimensional bag side bottom both sides hotly join exhaust shaped device |
| CN112519316A (en) * | 2020-12-30 | 2021-03-19 | 苏州华日金菱机械有限公司 | Automatic device for feeding bag ironing film of ostomy bag |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4419174A (en) * | 1980-08-01 | 1983-12-06 | E. R. Squibb & Sons, Inc. | Apparatus for manufacturing ostomy pouches |
| CN1791439A (en) * | 2003-09-12 | 2006-06-21 | B.布朗医学公司 | Flexible container with a flexible port and method for making the same |
| CN101466332A (en) * | 2006-04-11 | 2009-06-24 | 科洛普拉斯特公司 | Collecting bag having improved closure and method of manufacturing such a collecting bag |
| CN202078437U (en) * | 2011-05-04 | 2011-12-21 | 武汉市思泰利医疗器械发展有限公司 | Multifunctional ostomy bag |
| US20150190271A1 (en) * | 2014-01-07 | 2015-07-09 | Hollister Incorporated | Film for urostomy pouch baffle and pouch using same |
-
2015
- 2015-11-24 CN CN201510821342.4A patent/CN105437618A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4419174A (en) * | 1980-08-01 | 1983-12-06 | E. R. Squibb & Sons, Inc. | Apparatus for manufacturing ostomy pouches |
| CN1791439A (en) * | 2003-09-12 | 2006-06-21 | B.布朗医学公司 | Flexible container with a flexible port and method for making the same |
| CN101466332A (en) * | 2006-04-11 | 2009-06-24 | 科洛普拉斯特公司 | Collecting bag having improved closure and method of manufacturing such a collecting bag |
| CN202078437U (en) * | 2011-05-04 | 2011-12-21 | 武汉市思泰利医疗器械发展有限公司 | Multifunctional ostomy bag |
| US20150190271A1 (en) * | 2014-01-07 | 2015-07-09 | Hollister Incorporated | Film for urostomy pouch baffle and pouch using same |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107745547A (en) * | 2017-11-06 | 2018-03-02 | 温州正钻机械有限公司 | Plastic three-dimensional bag side bottom both sides hotly join exhaust shaped device |
| CN112519316A (en) * | 2020-12-30 | 2021-03-19 | 苏州华日金菱机械有限公司 | Automatic device for feeding bag ironing film of ostomy bag |
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Application publication date: 20160330 |
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