CN105437366A - Ceramic fiber pipe suction filtration molding system - Google Patents
Ceramic fiber pipe suction filtration molding system Download PDFInfo
- Publication number
- CN105437366A CN105437366A CN201510752804.1A CN201510752804A CN105437366A CN 105437366 A CN105437366 A CN 105437366A CN 201510752804 A CN201510752804 A CN 201510752804A CN 105437366 A CN105437366 A CN 105437366A
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- Prior art keywords
- cylinder
- ceramic fiber
- suction filtration
- roller
- end cap
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B21/00—Methods or machines specially adapted for the production of tubular articles
- B28B21/02—Methods or machines specially adapted for the production of tubular articles by casting into moulds
- B28B21/08—Methods or machines specially adapted for the production of tubular articles by casting into moulds by slip-casting; Moulds therefor
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Filtering Materials (AREA)
Abstract
The invention belongs to molding equipment of ceramic fiber materials, and particularly relates to a ceramic fiber pipe suction filtration molding system. The ceramic fiber pipe suction filtration molding system comprises a roller rotationally arranged on a machine frame, and a drive device for driving the roller to rotate, wherein one end of the roller is communicated with a vacuumizing device; the other end of the roller is provided with an end cover capable of being opened or closed; the end cover is provided with a feeding inlet; the outer end of the feeding inlet is communicated with a supply device; a tubular mold is arranged inside the roller; an end board is arranged at the other end of the tubular mold; small suction filtration holes are formed in the pipe wall of the tubular mold and the end board; filter cloth is arranged on the pipe wall and the inner side of the end board. Slurry mixed with ceramic fibers is injected into an inner cavity of the tubular mold, then the roller is vacuumized, the slurry in the tubular mold is sucked out, the ceramic fibers in the slurry is blocked on the inner wall of the tubular mold to form a ceramic fiber pipeline, in the process, the roller reciprocates or continuously rotates, the ceramic fibers are distributed more evenly, and thus a ceramic fiber pipe with the even wall thickness is formed.
Description
Technical field
The invention belongs to the former of ceramic fibre material, be specifically related to a kind of ceramic fiber tube suction filtration formation system.
Background technology
Ceramic fiber tube can replace the dust settling pocket in sack cleaner to filter dust, compared with dust settling pocket, ceramic fiber tube has good high-temperature stability, in modern industry production process, various industrial furnaces as industries such as metallurgy, building materials, chemical industry, electric power, machineries all discharge a large amount of high temperature dust pernicious gas, seriously pollutant atmosphere, the ceramic fiber tube therefore with good high-temperature stability more can adapt to above-mentioned industrial needs.The structure of ceramic fiber tube generally comprises: tubular body, and one end of tubular body is closed, and the other end is uncovered, for giving vent to anger and air inlet.The forming process of ceramic fiber tube needs first to be mixed in slurries by ceramic fibre, then slurries are poured into mould, then mould is vacuumized, slurries are sucked out, ceramic fibre just can be attached on grinding tool inwall, and then just can make fibre pipe hardened forming through operations such as oven dry, roastings.But said process will be realized just need a set of special suction filtration formation system.
Summary of the invention
The object of this invention is to provide a kind of ceramic fiber tube suction filtration formation system that ceramic fibre can be made to form tubular structure.
For achieving the above object, the invention provides following technical scheme: a kind of ceramic fiber tube suction filtration formation system, it is characterized in that: comprise cylinder frame being rotated setting, and the driver element driving this cylinder to rotate, one end of described cylinder is communicated with vacuum extractor, the other end is provided with can the end cap of closure or openness, described end cap is provided with charging aperture, described charging aperture outer end is communicated with feeding device, tubular die is provided with in described cylinder, when end cap is opened, tubular die can be extracted out in cylinder, when end cap closes, charging aperture on end cap is communicated with one end of tubular die, the other end of tubular die is provided with end plate, the tube wall of described tubular die and end plate are equipped with suction filtration aperture, and be equipped with filter cloth inside tube wall and end plate.
Technique effect of the present invention is: will be mixed with in the slurry injection tube shape dies cavity of ceramic fibre, then cylinder is vacuumized, slurries in tubular die are sucked out, ceramic fibre in slurries is then blocked on tubular die inwall and then forms ceramic fibre pipeline, in the process, drum reciprocating rotates or rotates continuously, and ceramic fibre is more evenly distributed, and then forms the ceramic fiber tube of uniform wall thickness.
Accompanying drawing explanation
Fig. 1 is front view of the present invention;
Fig. 2 is the I partial enlarged view of Fig. 1;
Fig. 3 is the II partial enlarged view of Fig. 1;
Fig. 4 is the sectional view of cylinder of the present invention;
Fig. 5, Fig. 6 are the perspective view of tubular die of the present invention;
Fig. 7 is the detonation configuration schematic diagram of tubular body of the present invention;
Fig. 8 is clip perspective view of the present invention.
Detailed description of the invention
As shown in Figure 1, a kind of ceramic fiber tube suction filtration formation system, comprise the cylinder 21 frame 10 being rotated setting, and the driver element 22 driving this cylinder 21 to rotate, one end of described cylinder 21 is communicated with vacuum extractor, the other end is provided with can the end cap 24 of closure or openness, described end cap 24 is provided with charging aperture, described charging aperture outer end is communicated with feeding device, tubular die 10 is provided with in described cylinder 21, when end cap 24 is opened, tubular die 10 can be extracted out in cylinder 21, when end cap 24 closes, charging aperture on end cap 24 is communicated with one end of tubular die 10, the other end of tubular die 10 is provided with end plate 11, the tube wall of described tubular die 10 and end plate 11 are equipped with suction filtration aperture 12, and be equipped with filter cloth 16 inside tube wall and end plate.
Preferably, described driver element 22 is clockwise and anticlockwise motor, and described clockwise and anticlockwise motor head roll 21 hockets and rotates and reverse, and the cycle of single forward or reverse is at least one circle.
Preferably, as shown in Figure 2, described end cap 24 comprises rotation section 241 and fixed part 242, described rotation section 241 is socketed mutually with fixed part 242, and be rotatably assorted by bearing formation therebetween, described fixed part 242 is communicated with feeding device, and when end cap 24 closes on cylinder 21, rotation section 241 is with cylinder 21 synchronous axial system.
Further, as shown in Figure 1, 2, described end cap 24 is arranged on a travel(l)ing rest 23, rotation section 241 and the travel(l)ing rest 23 of described end cap 24 relatively rotate setting, fixed part 242 is relative with travel(l)ing rest 23 to be fixedly installed, and described travel(l)ing rest 23 is arranged along the axially reciprocating of cylinder 21, closes for Driving terminal 24 or is separated with cylinder 21, and travel(l)ing rest 23 is along the radial direction reciprocating motion setting of cylinder 21, avoids the extraction path of tubular die 10 for Driving terminal 24.
Further, as shown in Figure 3, one end that described cylinder 21 is connected with vacuum extractor be provided with baffle plate 25, described baffle plate 25 is provided with through hole, described baffle plate 25 is provided with support convex 251 towards one end of tubular die 10, described support convex 251 is resisted against on the end plate 11 of tubular die 10, makes end plate 11 and baffle plate 25 spaced.
Specific works process of the present invention is: will be mixed with in slurry injection tube shape mould 10 inner chamber of ceramic fibre, then cylinder 21 is vacuumized, slurries in tubular die 10 are sucked out, ceramic fibre in slurries is then blocked on tubular die 10 inwall and then forms ceramic fibre pipeline, in the process, cylinder 21 reciprocating rotation, makes ceramic fibre be more evenly distributed, and then forms the ceramic fiber tube of uniform wall thickness.
As viewed in figures 5-8, as the preferred embodiments of the present invention, described tubular die 10 is fastened by two semicanals 10a, 10b and forms, and is detachable setting between two semicanal 10a, 10b.
Preferably, a wherein side of described two semicanal 10a, 10b is hinged, and another side is provided with hasp 14.As shown in Figure 2, the edge of described end cap 11 and the end of one of them semicanal 10a hinged, and on end cap 11 away from this junction and be provided with hasp 15 between the end of another semicanal 10b.Adopt hasp two semicanal 10a, 10b and end cap 11 to be locked, the fast demoulding of ceramic fiber tube can be realized.
Further, the outer ring surface of described tubular die 10 is provided with roller 131, described roller 131 is multiple along tubular body 10 axis direction and circumferencial direction interval layout, described cylinder 21 inwall is provided with the chute 26 coordinated with roller 131, and the length direction of described chute 26 is parallel with the axis direction of cylinder 21.Arrange roller 131 in tubular die 10 periphery, can be convenient to tubular die (10) is inserted cylinder 21 or extracts out in cylinder, chute 26 can guide with spacing by pair roller 131, prevents tubular die 10 from producing relative to cylinder 21 and rotates.
Preferably, the outer of described tubular body 10 is arranged with detachable clip 13, and described roller 131 is arranged on clip 13.
Preferably, described clip 13 is made up of two semi-rings 13a, 13b, and one end of described two semi-ring 13a, 13b is hinged, and the other end adopts screw 132 to lock, this screw 132 coordinates with the screwed hole on one of them semi-ring 13a, and another semi-ring 13b is provided with the U-shaped draw-in groove 133 snapped in for screw 132.
The outer ring surface of described two semicanal 10a, 10b is circumferentially provided with reinforcement 101, described reinforcement 101 is that two or more is arranged along the axial uniform intervals of tubular body 10, is also provided with the bracing piece 102 with tubular body 10 axis being parallel between described each reinforcement 101.
Claims (9)
1. a ceramic fiber tube suction filtration formation system, it is characterized in that: comprise the upper cylinder (21) rotating setting of frame (10), and the driver element (22) driving this cylinder (21) to rotate, one end of described cylinder (21) is communicated with vacuum extractor, the other end is provided with can the end cap (24) of closure or openness, described end cap (24) is provided with charging aperture, described charging aperture outer end is communicated with feeding device, tubular die (10) is provided with in described cylinder (21), when end cap (24) is opened, tubular die (10) can be extracted out in cylinder (21), when end cap (24) is closed, charging aperture on end cap (24) is communicated with one end of tubular die (10), the other end of tubular die (10) is provided with end plate (11), the tube wall of described tubular die (10) and end plate (11) are equipped with suction filtration aperture (12), and be equipped with filter cloth (16) inside tube wall and end plate.
2. ceramic fiber tube suction filtration formation system according to claim 1, it is characterized in that: described tubular die (10) is formed by two semicanals (10a, 10b) fastening, and is detachable setting between two semicanals (10a, 10b).
3. ceramic fiber tube suction filtration formation system according to claim 2, it is characterized in that: the outer ring surface of described tubular die (10) is provided with roller (131), described roller (131) is arranged along tubular body (10) axis direction and circumferencial direction interval for multiple, described cylinder (21) inwall is provided with the chute (26) coordinated with roller (131), and the length direction of described chute (26) is parallel with the axis direction of cylinder (21).
4. ceramic fiber tube suction filtration formation system according to claim 3, it is characterized in that: the outer of described tubular body (10) is arranged with detachable clip (13), and described roller (131) is arranged on clip (13).
5. ceramic fiber tube suction filtration formation system according to claim 4, it is characterized in that: the outer ring surface of described two semicanals (10a, 10b) is circumferentially provided with reinforcement (101), described reinforcement (101), for two or more is along the axial uniform intervals layout of tubular body (10), is also provided with the bracing piece (102) with tubular body (10) axis being parallel between described each reinforcement (101).
6. ceramic fiber tube suction filtration formation system according to claim 1, is characterized in that: described driver element (22) is clockwise and anticlockwise motor, described clockwise and anticlockwise motor head roll (21) is hocketed and rotated and reverse or continuous rotation.
7. ceramic fiber tube suction filtration formation system according to claim 1, it is characterized in that: described end cap (24) comprises rotation section (241) and fixed part (242), described rotation section (241) and fixed part (242) are socketed mutually, and be rotatably assorted by bearing formation therebetween, described fixed part (242) is communicated with feeding device, when end cap (24) closes on cylinder (21), rotation section (241) are with cylinder (21) synchronous axial system.
8. ceramic fiber tube suction filtration formation system according to claim 7, it is characterized in that: described end cap (24) is arranged on a travel(l)ing rest (23), rotation section (241) and the travel(l)ing rest (23) of described end cap (24) relatively rotate setting, fixed part (242) is relative with travel(l)ing rest (23) to be fixedly installed, described travel(l)ing rest (23) is arranged along the axially reciprocating of cylinder (21), closed or be separated for Driving terminal (24) and cylinder (21), and travel(l)ing rest (23) is along the radial direction reciprocating motion setting of cylinder (21), the extraction path of tubular die (10) is avoided for Driving terminal (24).
9. ceramic fiber tube suction filtration formation system according to claim 1, it is characterized in that: one end that described cylinder (21) is connected with vacuum extractor is provided with baffle plate (25), described baffle plate (25) is provided with through hole, described baffle plate (25) is provided with support convex (251) towards one end of tubular die (10), described support convex (251) is resisted against on the end plate (11) of tubular die (10), makes end plate (11) and baffle plate (25) spaced.
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CN201510752804.1A CN105437366B (en) | 2015-11-04 | 2015-11-04 | Ceramic fiber tube filters formation system |
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CN201510752804.1A CN105437366B (en) | 2015-11-04 | 2015-11-04 | Ceramic fiber tube filters formation system |
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CN105437366A true CN105437366A (en) | 2016-03-30 |
CN105437366B CN105437366B (en) | 2018-02-16 |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108999036A (en) * | 2018-08-29 | 2018-12-14 | 江苏赛图新材料科技有限公司 | A kind of fiber pipe shaping mould propulsion device |
CN109183520A (en) * | 2018-08-29 | 2019-01-11 | 江苏赛图新材料科技有限公司 | A kind of fibre pipe leaching slurry filters and roll-forming equipment and forming method |
CN110344288A (en) * | 2019-07-05 | 2019-10-18 | 汪家勤 | Ceramic fiber tube filters formation system and method |
CN112757546A (en) * | 2020-12-21 | 2021-05-07 | 浙江海亮环境材料有限公司 | Guniting equipment and method for manufacturing ceramic fiber filter tube |
CN113478637A (en) * | 2021-07-14 | 2021-10-08 | 汪家勤 | Filter pipe forming device |
CN114986688A (en) * | 2022-05-11 | 2022-09-02 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dedusting and denitration integrated filter tube |
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JP2006502952A (en) * | 2002-10-14 | 2006-01-26 | セラリス・リミテッド | Method for manufacturing bulk-shaped foam article |
CN101708630A (en) * | 2009-12-04 | 2010-05-19 | 山东理工大学 | Internal pressure isostatic pressing method and mould of porous ceramic tube |
CN101940857A (en) * | 2010-10-22 | 2011-01-12 | 合肥丰德科技有限公司 | High-temperature resistant ceramic fiber gas filter material |
CN101954225A (en) * | 2010-10-22 | 2011-01-26 | 合肥丰德科技有限公司 | Vacuum filtration molding equipment and molding method thereof |
CN203523804U (en) * | 2013-10-12 | 2014-04-09 | 合肥丰德科技股份有限公司 | Filter tip with rigid filter |
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2015
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JP2006502952A (en) * | 2002-10-14 | 2006-01-26 | セラリス・リミテッド | Method for manufacturing bulk-shaped foam article |
CN101708630A (en) * | 2009-12-04 | 2010-05-19 | 山东理工大学 | Internal pressure isostatic pressing method and mould of porous ceramic tube |
CN101940857A (en) * | 2010-10-22 | 2011-01-12 | 合肥丰德科技有限公司 | High-temperature resistant ceramic fiber gas filter material |
CN101954225A (en) * | 2010-10-22 | 2011-01-26 | 合肥丰德科技有限公司 | Vacuum filtration molding equipment and molding method thereof |
CN203523804U (en) * | 2013-10-12 | 2014-04-09 | 合肥丰德科技股份有限公司 | Filter tip with rigid filter |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108999036A (en) * | 2018-08-29 | 2018-12-14 | 江苏赛图新材料科技有限公司 | A kind of fiber pipe shaping mould propulsion device |
CN109183520A (en) * | 2018-08-29 | 2019-01-11 | 江苏赛图新材料科技有限公司 | A kind of fibre pipe leaching slurry filters and roll-forming equipment and forming method |
CN109183520B (en) * | 2018-08-29 | 2019-06-04 | 江苏赛图新材料科技有限公司 | A kind of fibre pipe leaching slurry filters and roll-forming equipment and forming method |
CN110344288A (en) * | 2019-07-05 | 2019-10-18 | 汪家勤 | Ceramic fiber tube filters formation system and method |
CN110344288B (en) * | 2019-07-05 | 2020-10-20 | 汪家勤 | Ceramic fiber tube suction filtration forming system and method |
CN112757546A (en) * | 2020-12-21 | 2021-05-07 | 浙江海亮环境材料有限公司 | Guniting equipment and method for manufacturing ceramic fiber filter tube |
CN112757546B (en) * | 2020-12-21 | 2022-06-10 | 浙江海亮环境材料有限公司 | Guniting equipment and method for manufacturing ceramic fiber filter tube |
CN113478637A (en) * | 2021-07-14 | 2021-10-08 | 汪家勤 | Filter pipe forming device |
CN114986688A (en) * | 2022-05-11 | 2022-09-02 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dedusting and denitration integrated filter tube |
CN114986688B (en) * | 2022-05-11 | 2024-02-23 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dust removal and denitration integrated filter tube |
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