CN105436231A - Copper alloy flat wire forming equipment - Google Patents
Copper alloy flat wire forming equipment Download PDFInfo
- Publication number
- CN105436231A CN105436231A CN201510773660.8A CN201510773660A CN105436231A CN 105436231 A CN105436231 A CN 105436231A CN 201510773660 A CN201510773660 A CN 201510773660A CN 105436231 A CN105436231 A CN 105436231A
- Authority
- CN
- China
- Prior art keywords
- station
- take
- copper alloy
- alloy flat
- shaping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/047—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire of fine wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to copper alloy flat wire forming equipment. The copper alloy flat wire forming equipment comprises a rack, an electric controller, a paying-off mechanism, a heating mechanism, a tensile force detecting mechanism, a forming mechanism and a take-up mechanism. A paying-off station, a heating station, a tensile force detecting station, a forming station and a take-up station are sequentially arranged on the rack. The corresponding paying-off mechanism is disposed on the paying-off station. The paying-off mechanism comprises a paying-off positioning plate fixedly connected to the rack. A paying-off rotary shaft is rotationally mounted on the paying-off positioning plate. By means of the copper alloy flat wire forming equipment, a copper alloy flat wire can enter the forming station by being kept in a tensile force balance state and is formed through the forming mechanism, and the accuracy of parameter values on various aspects of the high copper alloy flat wire is effectively improved.
Description
Technical field
The present invention relates to a kind of former, specifically refer to a kind of forming device of copper alloy flat wires.
Background technology
Lenticular wire, also claim flat filament, flatten line, straight angle wire rod or ultra-narrow band, refer to the different in nature wire of cross section approximate circle angular moment shape, thickness is from 0.025mm to 2mm, and width is generally less than 5mm.Its flakiness ratio is not from 2:1 to 50:1 etc.Because flat filament likeness in form is banded, be also sometimes referred to as ultra-narrow bandlet.Compare common round silk, this form of flat filament all has unique advantage in thermal diffusivity, welding contact area, antifatigue degree, hardness control etc.Copper alloy flat wire is the one in lenticular wire, and it is mainly used in the making of electrical connector element and case and bag zipper motif etc.Some use occasion requires that copper alloy flat wire each side parameter must have enough precision, and the copper alloy flat wire of the former output of current copper alloy flat wire is difficult to reach corresponding required precision.Therefore, designing a former improving copper alloy flat wire each side parameters precision is research purpose of the present invention.
Summary of the invention
For the weak point that above-mentioned prior art exists, the invention reside in and a kind of forming device of copper alloy flat wires is provided, this former can carry out again shaping to the copper alloy flat wire produced, to improve the required precision that copper alloy flat wire reaches higher further.
Technical scheme of the present invention is:
A kind of forming device of copper alloy flat wires, comprise frame, electric controller, payingoff mechanism, heating arrangements, pull force calculation mechanism, shaping mechanism and take-up mechanism, described frame is provided with in order unwrapping wire station, heating station, pull force calculation station, shaping station and take-up station, described unwrapping wire station is provided with corresponding payingoff mechanism, described payingoff mechanism comprises the unwrapping wire location-plate be fixed in frame, described unwrapping wire location-plate is rotatablely equipped with unwrapping wire rotating shaft, and described unwrapping wire rotating shaft is driven by corresponding variable-ratio variable-frequency motor; Described heating station is provided with corresponding heating arrangements, and described heating arrangements comprises the row's flame spray head be fixed in frame, and described flame spray head is connected to extraneous fuel gas source by corresponding air inlet pipe; Described pull force calculation station is provided with corresponding pull force calculation mechanism, and described pull force calculation mechanism comprises pressure roller, and described pressure roller is connected with corresponding tensiometer, and the centre position of the outer surface of described pressure roller is provided with a circle lenticular wire locating slot; Described shaping station is provided with corresponding shaping mechanism, and described shaping mechanism comprises roller bracket, and on described roller bracket, device has the upper pressure roller and lower compression roller that cooperatively interact, and described lower compression roller is driven by corresponding shaping motor; Described take-up station is provided with corresponding take-up mechanism.
Further, described take-up mechanism comprises take-up location-plate, and described take-up location-plate is rotatablely equipped with take-up rod, and described take-up roller is driven by corresponding take-up motor.
Further, described variable-ratio variable-frequency motor, shaping motor are connected with electric controller by holding wire respectively with take-up motor.
Further, described electric controller is provided with display screen and control button.
Further, described machine frame inside is provided with distribution box.
Advantage of the present invention:
Being fixed in the unwrapping wire rotating shaft of payingoff mechanism of the copper alloy flat wire entire volume of having produced, then tractive heats through heating arrangements, make its softening a little be more beneficial to again shaping; Then through the pressure roller of pull force calculation mechanism, undertaken detecting copper alloy flat wire through out-of-date pulling force, exceed setting value once pulling force by tensiometer, variable-ratio variable-frequency motor drives the speed of unwrapping wire rotating shaft to increase, and makes it restore to setting value of thrust; Once pulling force lower than setting value, variable-ratio variable-frequency motor drives the speed of unwrapping wire rotating shaft to reduce, and makes it restore to setting value of thrust.So, enter shaping mechanism under keeping copper alloy flat wire to become tension balanced state and carry out shaping, effectively improve the accuracy of copper master alloy lenticular wire each side parameter value.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings;
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Now embodiment is described in further detail structure of the present invention by reference to the accompanying drawings for the ease of it will be appreciated by those skilled in the art that:
With reference to figure 1, a kind of forming device of copper alloy flat wires, comprise frame 1, electric controller 2, payingoff mechanism 3, heating arrangements 4, pull force calculation mechanism 5, shaping mechanism 6 and take-up mechanism 7, described frame 1 is provided with unwrapping wire station in order, heating station, pull force calculation station, shaping station and take-up station, described unwrapping wire station is provided with corresponding payingoff mechanism 3, described payingoff mechanism 3 comprises the unwrapping wire location-plate 31 be fixed in frame 1, described unwrapping wire location-plate 31 is rotatablely equipped with unwrapping wire rotating shaft 32, described unwrapping wire rotating shaft 32 is driven by corresponding variable-ratio variable-frequency motor 33, described heating station is provided with corresponding heating arrangements 4, and described heating arrangements 4 comprises the row's flame spray head 41 be fixed in frame 1, and described flame spray head 41 is connected to extraneous fuel gas source (mark) by corresponding air inlet pipe 42, described pull force calculation station is provided with corresponding pull force calculation mechanism 5, described pull force calculation mechanism 5 comprises pressure roller 51, described pressure roller 51 is connected with corresponding tensiometer 52, and the centre position of the outer surface of described pressure roller 51 is provided with a circle lenticular wire locating slot, described shaping station is provided with corresponding shaping mechanism 6, and described shaping mechanism 6 comprises roller bracket 61, and on described roller bracket 61, device has the upper pressure roller 62 and lower compression roller 63 that cooperatively interact, and described lower compression roller 63 is driven by corresponding shaping motor 64, described take-up station is provided with corresponding take-up mechanism 7.
Described take-up mechanism 7 comprises take-up location-plate 71, and described take-up location-plate 71 is rotatablely equipped with take-up rod 72, and described take-up roller 72 is driven by corresponding take-up motor 73.
Described variable-ratio variable-frequency motor 33, shaping motor 64 are connected with electric controller 2 by holding wire respectively with take-up motor 73.
Described electric controller 2 is provided with display screen and control button.
Described frame 1 inside is provided with distribution box.
During work, the copper alloy flat wire entire volume of having produced is fixed in the unwrapping wire rotating shaft 32 of payingoff mechanism 3, and tractive heats through heating arrangements 4, makes it softening a little; Then through the pressure roller 51 of pull force calculation mechanism 5, carry out by tensiometer 52 pulling force detecting copper alloy flat wire process.Exceed setting value once pulling force, variable-ratio variable-frequency motor 33 drives the speed of unwrapping wire rotating shaft 32 to increase, and makes it restore to setting value of thrust; Once pulling force lower than setting value, variable-ratio variable-frequency motor 33 drives the speed of unwrapping wire rotating shaft 32 to reduce, and makes it restore to setting value of thrust.So, entering shaping mechanism 6 carries out shaping, effectively improves the accuracy of copper master alloy lenticular wire each side parameter value to keep copper alloy flat wire to become tension balanced state to want.
The standardized element that the present invention uses all can be commercially, shaped piece all can carry out customized according to description with the record of accompanying drawing, the concrete connected mode of each part all adopts the conventional means such as bolt, rivet, welding ripe in prior art, machinery, part and equipment all adopt in prior art, conventional model, add that circuit connects and adopt connected mode conventional in prior art, be not described in detail in this.
The foregoing is only preferred embodiment of the present invention, all equalizations done according to the present patent application the scope of the claims change and modify, and all should belong to covering scope of the present invention.
Claims (5)
1. a forming device of copper alloy flat wires, it is characterized in that: comprise frame (1), electric controller (2), payingoff mechanism (3), heating arrangements (4), pull force calculation mechanism (5), shaping mechanism (6) and take-up mechanism (7), (1) is provided with unwrapping wire station to described frame in order, heating station, pull force calculation station, shaping station and take-up station, described unwrapping wire station is provided with corresponding payingoff mechanism (3), described payingoff mechanism (3) comprises the unwrapping wire location-plate (31) be fixed in frame (1), described unwrapping wire location-plate (31) is rotatablely equipped with unwrapping wire rotating shaft (32), described unwrapping wire rotating shaft (32) is driven by corresponding variable-ratio variable-frequency motor (33), described heating station is provided with corresponding heating arrangements (4), and described heating arrangements (4) comprises row's flame spray head (41) be fixed in frame (1), and described flame spray head (41) is connected to extraneous fuel gas source by corresponding air inlet pipe (42), described pull force calculation station is provided with corresponding pull force calculation mechanism (5), described pull force calculation mechanism (5) comprises pressure roller (51), described pressure roller (51) is connected with corresponding tensiometer (52), the centre position of the outer surface of described pressure roller (51) is provided with a circle lenticular wire locating slot, described shaping station is provided with corresponding shaping mechanism (6), described shaping mechanism (6) comprises roller bracket (61), the upper device of described roller bracket (61) has the upper pressure roller (62) and lower compression roller (63) that cooperatively interact, and described lower compression roller (63) is driven by corresponding shaping motor (64), described take-up station is provided with corresponding take-up mechanism (7).
2. a kind of forming device of copper alloy flat wires according to claim 1, it is characterized in that: described take-up mechanism (7) comprises take-up location-plate (71), described take-up location-plate (71) is rotatablely equipped with take-up rod (72), and described take-up roller (72) is driven by corresponding take-up motor (73).
3. a kind of forming device of copper alloy flat wires according to claim 1, is characterized in that: described variable-ratio variable-frequency motor (33), shaping motor (64) are connected with electric controller (2) by holding wire respectively with take-up motor (73).
4. a kind of forming device of copper alloy flat wires according to claim 1, is characterized in that: (2) are provided with display screen and control button with described electric controller.
5. a kind of forming device of copper alloy flat wires according to claim 1, is characterized in that: described frame (1) inside is provided with distribution box.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711482859.0A CN108031725A (en) | 2015-11-13 | 2015-11-13 | Flat wire former |
| CN201711487071.9A CN108114999A (en) | 2015-11-13 | 2015-11-13 | Former |
| CN201510773660.8A CN105436231B (en) | 2015-11-13 | 2015-11-13 | A kind of forming device of copper alloy flat wires |
| CN201711482857.1A CN108144961A (en) | 2015-11-13 | 2015-11-13 | Copper alloy former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510773660.8A CN105436231B (en) | 2015-11-13 | 2015-11-13 | A kind of forming device of copper alloy flat wires |
Related Child Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711482857.1A Division CN108144961A (en) | 2015-11-13 | 2015-11-13 | Copper alloy former |
| CN201711487071.9A Division CN108114999A (en) | 2015-11-13 | 2015-11-13 | Former |
| CN201711482859.0A Division CN108031725A (en) | 2015-11-13 | 2015-11-13 | Flat wire former |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436231A true CN105436231A (en) | 2016-03-30 |
| CN105436231B CN105436231B (en) | 2018-02-06 |
Family
ID=55547117
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711482859.0A Pending CN108031725A (en) | 2015-11-13 | 2015-11-13 | Flat wire former |
| CN201711487071.9A Pending CN108114999A (en) | 2015-11-13 | 2015-11-13 | Former |
| CN201711482857.1A Pending CN108144961A (en) | 2015-11-13 | 2015-11-13 | Copper alloy former |
| CN201510773660.8A Active CN105436231B (en) | 2015-11-13 | 2015-11-13 | A kind of forming device of copper alloy flat wires |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711482859.0A Pending CN108031725A (en) | 2015-11-13 | 2015-11-13 | Flat wire former |
| CN201711487071.9A Pending CN108114999A (en) | 2015-11-13 | 2015-11-13 | Former |
| CN201711482857.1A Pending CN108144961A (en) | 2015-11-13 | 2015-11-13 | Copper alloy former |
Country Status (1)
| Country | Link |
|---|---|
| CN (4) | CN108031725A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60199521A (en) * | 1984-03-23 | 1985-10-09 | Furukawa Electric Co Ltd:The | Manufacture of flat wire rod for superconductive body |
| US20010005934A1 (en) * | 1998-02-12 | 2001-07-05 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for manufacturing a rectangular-wire coil |
| CN102310118A (en) * | 2011-09-16 | 2012-01-11 | 常州日月机械有限公司 | High strength flat wire production technology and equipment |
| CN102350634A (en) * | 2011-06-29 | 2012-02-15 | 宁波金田铜业(集团)股份有限公司 | Continuous production equipment for stretching, annealing and rolling brass wire rods and continuous process thereof |
| CN103489534A (en) * | 2013-09-25 | 2014-01-01 | 苏州贯龙电磁线股份有限公司 | Thin film sintering electromagnetic wire induction heating bonding system and method for manufacturing electromagnetic wire |
| JP2015029995A (en) * | 2013-07-31 | 2015-02-16 | 住友電気工業株式会社 | Method for detecting flaw of copper rough drawing wire, and apparatus for detecting flaw of copper rough drawing wire |
| CN204338569U (en) * | 2014-11-28 | 2015-05-20 | 重庆材料研究院有限公司 | The hot bundling device of tungsten base refractory alloy silk material |
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| US4914960A (en) * | 1988-12-20 | 1990-04-10 | American Telephone And Telegraph Company | Multi-roller dynamometer and test method |
| CN201711368U (en) * | 2010-02-22 | 2011-01-19 | 成都虹波实业股份有限公司 | Tungsten molybdenum wire drawing device employing constant linear speed control |
| CN202147133U (en) * | 2011-06-29 | 2012-02-22 | 宁波金田铜业(集团)股份有限公司 | Continuous production equipment for drawing, annealing and rolling brass wire |
| CN202130926U (en) * | 2011-07-06 | 2012-02-01 | 陈建文 | Constant-tension paying-off device for cords |
| CN102641907A (en) * | 2012-04-16 | 2012-08-22 | 安徽鑫科新材料股份有限公司 | Device for machining copper alloy flat wire and machining method thereof |
| CN202670911U (en) * | 2012-07-13 | 2013-01-16 | 江苏胜达科技有限公司 | Rewinding device |
| CN103303741B (en) * | 2013-07-09 | 2016-05-25 | 济南大学 | The control method of the synchronous tension control system of haulage cable cleaning maintenance line multiple-unit |
| CN103342259B (en) * | 2013-07-09 | 2015-07-29 | 济南大学 | A kind of haulage cable cleaning maintenance line control system and control method |
| CN203862717U (en) * | 2014-04-03 | 2014-10-08 | 泰州宏凯铝业有限公司 | Continuous extrusion production line for copper pipes |
| CN203817087U (en) * | 2014-04-16 | 2014-09-10 | 绍兴市力博电气有限公司 | Continuous extrusion production line with purging device |
-
2015
- 2015-11-13 CN CN201711482859.0A patent/CN108031725A/en active Pending
- 2015-11-13 CN CN201711487071.9A patent/CN108114999A/en active Pending
- 2015-11-13 CN CN201711482857.1A patent/CN108144961A/en active Pending
- 2015-11-13 CN CN201510773660.8A patent/CN105436231B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60199521A (en) * | 1984-03-23 | 1985-10-09 | Furukawa Electric Co Ltd:The | Manufacture of flat wire rod for superconductive body |
| US20010005934A1 (en) * | 1998-02-12 | 2001-07-05 | Toyota Jidosha Kabushiki Kaisha | Method and apparatus for manufacturing a rectangular-wire coil |
| CN102350634A (en) * | 2011-06-29 | 2012-02-15 | 宁波金田铜业(集团)股份有限公司 | Continuous production equipment for stretching, annealing and rolling brass wire rods and continuous process thereof |
| CN102310118A (en) * | 2011-09-16 | 2012-01-11 | 常州日月机械有限公司 | High strength flat wire production technology and equipment |
| JP2015029995A (en) * | 2013-07-31 | 2015-02-16 | 住友電気工業株式会社 | Method for detecting flaw of copper rough drawing wire, and apparatus for detecting flaw of copper rough drawing wire |
| CN103489534A (en) * | 2013-09-25 | 2014-01-01 | 苏州贯龙电磁线股份有限公司 | Thin film sintering electromagnetic wire induction heating bonding system and method for manufacturing electromagnetic wire |
| CN204338569U (en) * | 2014-11-28 | 2015-05-20 | 重庆材料研究院有限公司 | The hot bundling device of tungsten base refractory alloy silk material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105436231B (en) | 2018-02-06 |
| CN108114999A (en) | 2018-06-05 |
| CN108031725A (en) | 2018-05-15 |
| CN108144961A (en) | 2018-06-12 |
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