CN105433293B - The krill shrimp gruel of enrichment phosphatide and its production method - Google Patents

The krill shrimp gruel of enrichment phosphatide and its production method Download PDF

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CN105433293B
CN105433293B CN201510897178.5A CN201510897178A CN105433293B CN 105433293 B CN105433293 B CN 105433293B CN 201510897178 A CN201510897178 A CN 201510897178A CN 105433293 B CN105433293 B CN 105433293B
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acid
krill
shrimp
phosphatide
butts
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CN105433293A (en
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薛长湖
尹利昂
徐杰
王玉明
姜晓明
田利利
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Ocean University of China
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Abstract

The invention belongs to the field of aquatic food protein raw materials exploitation, and in particular to a kind of krill shrimp gruel of enrichment phosphatide and its production method.Basic step is:Adopt meat;Add water crushing;Adjust pH value and temperature;Protease hydrolytic;Centrifugal dehydration;PH is adjusted after adding water neutral;Centrifugation, the krill shrimp for collecting precipitation as enrichment phosphatide are rotten.The product lipid content for obtaining is 40 50/100g butts, and wherein phosphatide accounting reaches 38 45%, can effectively realize the enrichment of lipid, with higher nutritive value.In aliphatic acid, DHA and EPA accountings reach more than 32%, and butt protein content is 45 50g/100g butts.Security is good, and Oil repellent is less than 100mg/Kg butts.The present invention realizes the enrichment of lipid especially phosphatide in krill albumen, while being preferably minimized the content of free fatty, realizes preparing and efficient utilization while krill albumen and lipid, and is capable of achieving on land and processing on ship.

Description

The krill shrimp gruel of enrichment phosphatide and its production method
Technical field
The invention belongs to the field of aquatic food protein raw materials exploitation, and in particular to a kind of krill shrimp of enrichment phosphatide Rotten and production method.
Background technology
, averagely containing 4% or so fat, the ratio of wherein phosphatide especially DHA- phosphatide is higher for krill.Correlation is ground Study carefully show DHA- phosphatide nervous system growth especially infant's brain development, safeguard cardiovascular health, antitumor activity In terms of regulation with immunologic function, with good effect, and the absorption efficiency in human body is higher.Meanwhile, krill contains There is the protein of 11.9-15.4%, containing whole essential amino acids, its biological value is higher than milk protein and As meat protein.In conventional krill processing, lipid and protein generally can not realize efficient output simultaneously, Cause resource waste and the energy it is poorly efficient.As krill contains 80% or so moisture, lipid is realized effectively to be enriched with Meaning in positive processing is made it have.And the operation of some lipid-rich is due to method and improper, the gained product of parameter Thing contains substantial amounts of free fatty, causes the low value of product, and increased the difficulty of later use.
Krill is the maximum single living resources of quantity on the earth, and biological total amount is about hundred million tons of 6.5-10, is referred to as , there are huge industrial raw materials and medicines and health protection exploitation prospect in animal protein storehouse last on the earth.Krill has excellent Different protein and lipid, and due to physiological metabolism feature, substantial amounts of fluorine in shrimp shell, is enriched, in defrosting or decay process, Can be migrated to muscle, be caused the exceeded of fluorine in end-product.Therefore, on the basis of removing fluorine, how to realize that lipid is enriched with Protein product exploitation and industrialization, become promote krill higher value application main thought.
The content of the invention
To solve the above problems, the invention provides a kind of krill shrimp is rotten, lipid is realized in krill albumen The especially enrichment of phosphatide, while it is preferably minimized the content of free fatty, while realizing krill albumen and lipid Prepare and efficient utilization, and be capable of achieving on land and processing on ship.
For achieving the above object, the invention provides a kind of rotten preparation method of krill shrimp, basic step is:Adopt Meat;Add water crushing;Adjust pH value and temperature;Protease hydrolytic;Centrifugal dehydration;PH is adjusted after adding water neutral;Centrifugation, collects precipitation The krill shrimp for being as enriched with phosphatide is rotten.
The krill shrimp of the present invention is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting reaches 38- 45%, the enrichment of lipid can be effectively realized, with higher nutritive value.In aliphatic acid DHA and EPA accountings reach 32% with On, butt protein content is 45-50g/100g butts.Security is good, and Oil repellent is less than 100mg/Kg butts.
Specific process is as follows:
The first step, land adopt meat to freeze krill as raw material Jing after microwave quick-thawing, obtain krill shrimp Meat;Meat is adopted with the fresh krill fished for as raw material, directly on ship, shrimp is obtained;
Second step, adds a certain proportion of water in shrimp, is well mixed and Jing soybean dietary fibers;
3rd step, adjusts the pH value and whipping temp of crushing rear material;
4th step, adds a certain proportion of protease in the material of the 3rd step, with krill self-dissolving enzyme system to material Carry out synergetic hydrolysis;
5th step, by the material centrifugal dehydration after hydrolysis, collects precipitation;
6th step, adds a certain proportion of water in precipitation, is well mixed and Jing soybean dietary fibers, adjust its pH value to It is neutral;
7th step, the material of the 6th step is centrifuged, and collects precipitation;
Precipitation Jing is molded, freezes, is packed by the 8th step, and the krill shrimp for obtaining the enrichment phosphatide of finished product is rotten.
Preferably, the thawing mode of the freezing krill for adopting in the first step is for microwave quick-thawing, used Equipment is tunnel type micro wave unfreezing machine, and frequency is 915MHz.
Preferably, 0.5-10 times for shrimp quality of the ratio for adding water in the second step, and the broken side of material Formula is soybean dietary fiber, and device therefor is high speed soybean dietary fiber machine, and the mesh number of crushing rear material is 100-200 mesh.Phase Compared with general disintegrating apparatus, the shrimp particle of soybean dietary fiber processing is more tiny, is favorably improved the hydrolysis of protease Efficiency, finally realizes the enrichment of lipid.
Preferably, the terminal that material pH value is adjusted in the 3rd step is 3-8, adjusts material whipping temp to 30 DEG C -50 DEG C, acid used for the one kind in citric acid, tartaric acid, lactic acid, butanedioic acid, malic acid, acetic acid, hydrochloric acid, phosphoric acid or fumaric acid or More than one mixture, alkali used be sodium carbonate, calcium carbonate, sodium acid carbonate, NaOH or potassium hydroxide in one kind or More than one mixture.The pH value and whipping temp of material are adjusted, that is, the optimum pH and optimum temperature of protease are provided, Ensure while proteinase activity, to suppress the activity of krill body fat enzyme, reduce the loss of lipid, so as to be conducive to protein Hydrolysis and phosphatide enrichment.
Preferably, the protease of the addition in the 4th step can be alkali protease, neutral proteinase, stomach cardia One or more in enzyme, papain or trypsase, protease are 0.1%- relative to the adding proportion of shrimp 0.3%, and described stirring hydrolysis time be 0.5-6h.
Preferably, the centrifugal force in the 5th step and the 7th step is 3000-5000 × g, and centrifugation time is that 10-20 divides Clock.
Preferably, in the 6th step, material adjusts pH value to neutrality, adjust acid used by pH value be citric acid, tartaric acid, One or more mixture in lactic acid, butanedioic acid, malic acid, acetic acid, hydrochloric acid, phosphoric acid or fumaric acid, alkali used is One or more mixture in sodium carbonate, calcium carbonate, sodium acid carbonate, NaOH or potassium hydroxide.Adjust material PH value to neutrality, that is, the pH value for allowing rich fat shrimp rotten is presented the neutrality that general supplementary material possesses, and the shrimp for forming enrichment phosphatide is rotten Finished product, is easy to which as the direct use of processing major ingredient or dispensing.
The krill shrimp gruel of the present invention can be with can be separately as food or health food, it is also possible to as normal food or The major ingredient or dispensing of health food.
It is an advantage of the current invention that:
1. the product lipid rate of recovery more than 85% for preparing, is of high nutritive value, and wherein protein content is 45-50g/100g Butt, lipid content are 40-50/100g butts, and in lipid, phosphatide, triglycerides accounting are respectively 38-45% and 33-40%, In aliphatic acid, DHA and EPA sums accounting reaches more than 32%;Security is good, and Oil repellent is less than 100mg/Kg butts, meets FDA With regard to the limit standard of Fluorine in Foods content.
2. the preparation method of the present invention can be processed on land and ship, and the scale utilization for krill provides feasible The property high product form of good, added value and processing mode;And the production operation time of product is short, can be by arranging multiple enzymolysis Device and realize preferable continuity, thus be easily achieved industrialization.
3. the product of the present invention both can be separately as food or health food, it is also possible to used as normal food or health care food The raw material or dispensing of product, it is applied widely.
Specific embodiment
The present invention is with krill as raw material, there is provided a kind of krill shrimp gruel of enrichment phosphatide and its production method.
Embodiment 1:
A kind of rotten preparation method of krill shrimp, comprises the steps of:
The first step, will freeze krill block tunnel type micro wave unfreezing machine quick-thawing, after draining, be adopted using flesh separator Take shrimp;Device therefor is tunnel type micro wave unfreezing machine, and frequency is 915MHz;
Second step, adds the water of 1 times of quality in shrimp, is well mixed and Jing soybean dietary fibers machine is crushed as 180 mesh Slurry;
3rd step, with NaOH adjust second step institute in slurry pH value to 8, adjust its whipping temp be 45 DEG C;
4th step, adds 0.1% trypsase, stirring to cooperate with to material with krill self-dissolving enzyme system in material It is hydrolyzed, hydrolyzes duration 5h;
Material after 4th one-step hydrolysis is centrifuged by the 5th step with 3000 × g centrifugal force, and centrifugation time is 10 points Clock.Collect precipitation;
6th step, adds the water of 1 times of quality in precipitation, is well mixed the slurry of simultaneously 180 mesh of Jing soybean dietary fibers, Its pH value is adjusted to neutrality with phosphoric acid;
7th step, the material of the 6th step is centrifuged with 3000 × g centrifugal force, and centrifugation time is 10 minutes, collects heavy Form sediment;
Precipitation Jing is molded, freezes, is packed by the 8th step, and the krill shrimp for obtaining the enrichment phosphatide of finished product is rotten.
The krill shrimp that obtains in aforementioned manners is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting is 38-45%;In aliphatic acid, DHA and EPA accountings are more than 32%, and butt protein content is 45-50g/100g butts;Oil repellent is low In 100mg/Kg butts.
Embodiment 2:
A kind of rotten preparation method of krill shrimp, comprises the steps of:
The first step, will freeze krill block tunnel type micro wave unfreezing machine quick-thawing, after draining, be adopted using flesh separator Take shrimp;Device therefor is tunnel type micro wave unfreezing machine, and frequency is 915MHz;
Second step, adds the water of 2 times of quality in shrimp, is well mixed and Jing soybean dietary fibers machine is crushed as 150 mesh Slurry;
3rd step, adjusts the pH value of slurry in second step institute to 7.5 with NaOH and potassium hydroxide, adjusts which and stir Temperature is 50 DEG C;
4th step, adds 0.2% alkali protease, stirring to cooperate with to thing with krill self-dissolving enzyme system in material Material is hydrolyzed, and hydrolyzes duration 3h;
Material after 4th one-step hydrolysis is centrifuged by the 5th step with 4000 × g centrifugal force, and centrifugation time is 15 points Clock.Collect precipitation;
6th step, in precipitation add 2 times of quality water, be well mixed and Jing soybean dietary fibers be 150 mesh pulpous state Thing, adjusts its pH value to neutrality with phosphoric acid;
7th step, the material of the 6th step is centrifuged with 4000 × g centrifugal force, and centrifugation time is 15 minutes, collects heavy Form sediment;
Precipitation Jing is molded, freezes, is packed by the 8th step, and the krill shrimp for obtaining the enrichment phosphatide of finished product is rotten.
The krill shrimp that obtains in aforementioned manners is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting is 38-45%;In aliphatic acid, DHA and EPA accountings are more than 32%, and butt protein content is 45-50g/100g butts;Oil repellent is low In 100mg/Kg butts.
Embodiment 3:
A kind of rotten preparation method of krill shrimp, comprises the steps of:
The first step, will freeze krill block tunnel type micro wave unfreezing machine quick-thawing, after draining, be adopted using flesh separator Take shrimp;Device therefor is tunnel type micro wave unfreezing machine, and frequency is 915MHz;
Second step, adds the water of 3 times of quality in shrimp, is well mixed and Jing soybean dietary fibers machine is crushed as 120 mesh Slurry;
3rd step, with phosphoric acid adjust second step institute in slurry pH value to 3, adjust its whipping temp be 37 DEG C;
4th step, adds 0.25% pepsin, stirring to hydrolyze duration 2h in material;
Material after 4th one-step hydrolysis is centrifuged by the 5th step with 5000 × g centrifugal force, and centrifugation time is 20 points Clock.Collect precipitation;
6th step, adds the water of 3 times of quality in precipitation, is well mixed the slurry of simultaneously 120 mesh of Jing soybean dietary fibers, Its pH value is adjusted to neutrality with NaOH;
7th step, the material of the 6th step is centrifuged with 5000 × g centrifugal force, and centrifugation time is 20 minutes, collects heavy Form sediment;
Precipitation Jing is molded, freezes, is packed by the 8th step, and the krill shrimp for obtaining the enrichment phosphatide of finished product is rotten.
The krill shrimp that obtains in aforementioned manners is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting is 38-45%;In aliphatic acid, DHA and EPA accountings are more than 32%, and butt protein content is 45-50g/100g butts;Oil repellent is low In 100mg/Kg butts.
Embodiment 4:
A kind of rotten preparation method of krill shrimp, comprises the steps of:
The first step, on factory ship is fished for, the fresh krill fished for is rinsed, is drained away the water afterwards, is used Flesh separator takes shrimp;
Second step, adds the water of 0.5 times of quality in shrimp, is well mixed and Jing soybean dietary fibers machine is crushed as 120 Purpose slurry;
3rd step, with citric acid adjust second step institute in slurry pH value to 4, adjust its whipping temp be 35 DEG C;
4th step, adds 0.1% pepsin, stirring to hydrolyze duration 1h in material;
5th step, is centrifuged the material after hydrolysis with horizontal spiral centrifuge, collects solid phase;
6th step, adds the water of 0.5 times of quality in solid phase, is well mixed and Jing soybean dietary fibers, with NaOH Its pH value is adjusted to neutrality;
7th step, the material of the 6th step is dehydrated with horizontal spiral centrifuge, collects precipitation;
Precipitation Jing is molded, freezes, is packed by the 8th step, and the krill shrimp for obtaining the enrichment phosphatide of finished product is rotten.
The krill shrimp that obtains in aforementioned manners is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting is 38-45%;In aliphatic acid, DHA and EPA accountings are more than 32%, and butt protein content is 45-50g/100g butts;Oil repellent is low In 100mg/Kg butts.
Embodiment 5:Using the krill shrimp of the present invention rotten as primary raw material, compound with minced fillet, soybean protein isolate, egg Clear powder, salt, sugar, monosodium glutamate, cooking wine etc., it is blended, cut mix, seasoning, shaping, boiling, make rich in phosphatide and with strong shrimp taste Shrimp ball, for directly edible or as Frozen Prepared Food.
Embodiment 6:The krill shrimp gruel Jing reduced pressure concentrations of the present invention are dried, become the rich fat egg of low moisture content In vain, rich fat krill protein body is obtained after granulation, the DHA- phosphatide containing high-load can be edible as health product.
Embodiment 7:By the krill shrimp gruel Jing vacuum freeze dryings of the present invention, become the rich fat egg of low moisture content In vain, rich fat krill albumen powder is obtained after crushed, and the DHA- phosphatide containing high-load can be eaten as food or health products With.

Claims (1)

1. the krill shrimp for being enriched with phosphatide is rotten, it is characterised in that:The rotten South Pole to be enriched with phosphatide of the rich fat krill shrimp Krill shrimp is rotten, and lipid content is 40-50/100g butts, and wherein phosphatide accounting is 38-45%;DHA and EPA accountings in aliphatic acid For more than 32%, protein content is 45-50g/100g butts;Oil repellent is less than 100mg/Kg butts;Via adopting meat, add water powder It is broken, adjust pH value and temperature, protease hydrolytic, centrifugal dehydration, add water after adjust that pH is neutral, precipitation be collected by centrifugation, pack and makes; Can use on land and ship;
Adopt meat step specifically, meat is adopted krill is freezed as raw material Jing after microwave quick-thawing in land, obtains South Pole phosphorus Shrimp shrimp;Meat is adopted with the fresh krill fished for as raw material, directly on ship, shrimp is obtained;Used by the microwave quick-thawing Equipment is tunnel type micro wave unfreezing machine, and frequency is 915MHz;
Pulverising step add water specifically, water of the additional proportion for shrimp quality 0.5-10 times in shrimp, is well mixed and Jing is wet Method ultramicro grinding;The soybean dietary fiber device therefor is high speed soybean dietary fiber machine, and the mesh number of crushing rear material is 100-200 mesh;
Regulation pH value and temperature step specifically, adjust the material pH to 3-8 after crushing using acid or alkali, adjust material stirring temperature Spend to 30 DEG C -50 DEG C;Acid used is citric acid, tartaric acid, lactic acid, butanedioic acid, malic acid, acetic acid, hydrochloric acid, phosphoric acid or fumaric acid In one or more mixture, alkali used be sodium carbonate, calcium carbonate, sodium acid carbonate, NaOH or potassium hydroxide In one or more mixture;
Protease hydrolytic step specifically, adds protease, with krill self-dissolving in the material after regulation pH value and temperature Enzyme system carries out synergetic hydrolysis to material;The protease is pepsin, alkali protease, neutral proteinase, papain Or one or more in trypsase, protease is 0.1%-0.3% relative to the adding proportion of shrimp, and hydrolysis time is 0.5h-6h;
Centrifugal dehydration step specifically, by the material centrifugal dehydration after hydrolysis, collects precipitation;Centrifugal force is 3000-5000 × g, Centrifugation time is 10-20 minutes;
PH neutrality step is adjusted after adding water specifically, is added water in precipitation, is well mixed and Jing soybean dietary fibers, adjusts its pH It is worth to neutrality;It is citric acid, tartaric acid, lactic acid, butanedioic acid, malic acid, acetic acid, hydrochloric acid, phosphoric acid or richness to adjust acid used by pH value One or more mixture in horse acid, alkali used are sodium carbonate, calcium carbonate, sodium acid carbonate, NaOH or hydrogen-oxygen Change one or more the mixture in potassium;
Settling step is collected by centrifugation specifically, precipitation is collected in the material centrifugation after regulation pH is neutral after adding water;Described the 5th In step and the 7th step, centrifugal force used is 3000-5000 × g, and centrifugation time is 10-20 minutes.
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CN108760910B (en) * 2018-04-24 2021-07-06 浙江工商大学 Enzyme-assisted extraction method and detection method of krill phospholipid shrimp sauce
CN108713704A (en) * 2018-06-09 2018-10-30 浙江亿丰海洋生物制品有限公司 A kind of preparation method of small oppossum shrimp enzymolysis shrimp slurry
CN110037281A (en) * 2019-04-08 2019-07-23 大连工业大学 Iron strengthens krill sauce and preparation method thereof
CN112314892B (en) * 2020-09-14 2023-05-26 广东海洋大学 3D printing minced shrimp-grease composition and preparation method thereof

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JP6139056B2 (en) * 2008-09-12 2017-05-31 リムフロスト テクノロジーズ エーエス Process for reducing fluoride content when producing proteinaceous concentrates
CN104388176B (en) * 2014-11-10 2017-01-25 大连工业大学 Method for preparing euphausia superba oil, microcapsule of euphausia superba oil and low-fluorine euphausia superba peptide by using aqueous enzymatic method

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