CN105431386B - The method cooled down in fusion is drawn to glass tape - Google Patents

The method cooled down in fusion is drawn to glass tape Download PDF

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Publication number
CN105431386B
CN105431386B CN201480023308.6A CN201480023308A CN105431386B CN 105431386 B CN105431386 B CN 105431386B CN 201480023308 A CN201480023308 A CN 201480023308A CN 105431386 B CN105431386 B CN 105431386B
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China
Prior art keywords
fluid
glass tape
port
glass
temperature
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CN201480023308.6A
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CN105431386A (en
Inventor
A·阿格拉沃尔
S·R·伯德特
W·A·韦登
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Corning Inc
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Corning Inc
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/067Forming glass sheets combined with thermal conditioning of the sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor

Abstract

The controlled cooling of glass tape in the drawing section of fusion draw machine includes obtaining the target temperature profile of glass tape and at least two port is provided in section is drawn.Measure due to the temperature variation curve of glass tape and the temperature variation curve due to the glass tape caused by the fluid extraction of each port caused by the injection of the fluid of each port.Using the above-mentioned survey calculation temperature gain factor.By iteratively solving least square problem using the temperature gain factor, the injection fluid flow or withdrawn fluid flow of each port are calculated, to realize the target temperature profile of glass tape.

Description

The method cooled down in fusion is drawn to glass tape
The cross reference of related application
The application is according to 35U.S.C. § 119, it is desirable to 2 months 2013 U.S. Provisional Application Sers the 61/th submitted for 28th The priority of No. 770362.
Background technology
Technical field
The present disclosure relates generally to carry out controlled cooling to glass tape in fusing drawing in ultra high flux.More specifically Ground, this specification, which is related to, injects fluid in fusion draw machine, and multiple positions in draw machine is merged are drawn from fusion Machine withdrawn fluid processed, to control the temperature curve of the glass tape shaped.
Technical background
The demand that glass baseplate is used for various business applications is increasing.In order to keep up with the paces of the demand, glass system The glass flow rate made in technique correspondingly increases.Increase fuses the glass flow rate in pulling process to reduce manufacturing cost.Molten The obstacle that high glass flow rate is obtained in conjunction pulling process is to lack the energy in a controlled manner cooling down glass Power.As a rule, have attempted to increase and draw the height of section, improve the heat-insulated of drawing section and extra water cooling table is provided Face is used to carry out controlled cooling in high glass flow rate fuses pulling process.However, it has proven that such measures are insufficient.
Cooled down in other glass-making processes using active air, but it not be used to fuse pulling process. Through attempting from top, middle part or the bottom withdrawn fluid (such as air) for drawing section, but only limited success.Only drawing The convective heat loss of glass tape is added in section using extraction (i.e. no air injection) increased air stream.But air is taken out The maximum cooling for the lower part for causing to draw section is taken, and it can not always realize the temperature curve needed for glass tape, example Such as when glass flow rate is high.
Therefore, it is necessary to the alternative cooled down to glass tape.
The content of the invention
According to one, embodiment there is provided the glass tape progress in a kind of drawing section to merging draw machine is controlled cold But method.This method may include the target temperature change curve for obtaining glass tape, and provide at least two in section is drawn Port.It can measure due to the temperature variation curve of glass tape caused by the injection of the fluid of each port and due to each The temperature variation curve of glass tape caused by the fluid extraction of port.Glass caused by the fluid injection in each port can be used The temperature variation curve of the temperature variation curve of glass band and the glass tape caused by the fluid extraction of each port assesses temperature Spend gain factor.Least square problem can be solved by using the temperature gain factor, to calculate injection fluid flow or take out Take fluid flow.Can be similar with target temperature change curve to obtain by applying the air stream determined to each port The actual temperature change curve of glass tape.
Preferably, in first port from the drawing section withdrawn fluid, and inject fluid into second port described Draw in section.
Preferably, the flow of the fluid extracted by the first port from the drawing section is different from passing through described second Port is injected into the flow of the fluid in the drawing section.
Preferably, near the port of the root of the glass tape, section withdrawn fluid is drawn from described.
Preferably, five or more ports are provided in the drawing section.
Preferably, the flow of the flow for the fluid being injected into the drawing section and the fluid extracted from the drawing section For 0-18 times of baseline fluid flow.
Preferably, the flow of the flow for the fluid being injected into the drawing section and the fluid extracted from the drawing section For 2-15 times of baseline fluid flow.
Preferably, the baseline fluid flow is 0.010-0.040m3/s。
Preferably, by the way that the temperature gain factor is calculated as below:
Wherein i is port,
T (y) be along it is described drawing section vertical direction temperature funtion, and
miIt is the quality for the fluid for injecting or extracting at the i of port.
Preferably, least square problem is solved by using equation (2) to calculate the injection fluid flow or extraction Fluid flow:
F (m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Wherein w1 and w2 is gravimetric factor, and
Δ T (y) is the temperature change of requirement.
Preferably, the glass tape caused by fluid injects at each port is carried out by Physical Experiment The temperature change of the glass tape caused by fluid extraction at the measurement of temperature variation curve and each port is bent The measurement of line.
Preferably, the glass tape caused by fluid injects at each port is carried out by data modeling The temperature change of the glass tape caused by fluid extraction at the measurement of temperature variation curve and each port is bent The measurement of line.
Preferably, the target temperature change curve of the glass tape is measured with 1x glass flow rate.
Preferably, the actual temperature change curve of the glass tape is measured with 3x glass flow rate.
Preferably, the actual temperature change curve of the glass tape is measured with 4x glass flow rate.
In another embodiment, there is provided a kind of glass tape being used in the drawing section to fusion draw machine is carried out The active fluid flow scheme of cooling.The active fluid flow scheme may include the target temperature change curve for obtaining glass tape, And provide at least two ports in section is drawn.It can measure due to the glass tape caused by the injection of the fluid of each port Temperature variation curve and the temperature variation curve due to the glass tape caused by the fluid extraction of each port.It can use The temperature variation curve of glass tape and the glass caused by the fluid extraction of each port caused by the fluid injection of each port The temperature variation curve of glass band calculates the temperature gain factor.Least square can be solved by using the temperature gain factor to ask Topic, it is similar with target temperature change curve to obtain to calculate the injection fluid flow of each port or withdrawn fluid flow Glass tape actual temperature change curve.The injection fluid flow or withdrawn fluid that each port each calculates can be applied Flow.The tolerance of the difference of the actual temperature change curve of glass tape and the target temperature change curve of glass tape can be determined, and And whether the difference that can assess the actual temperature change curve of glass tape and the target temperature change curve of glass tape falls in tolerance It is interior.When the actual temperature change curve of glass tape and the difference of target temperature change curve of glass tape fall outside tolerance, then should Scheme returns to the step of calculating gain factor and continues to carry out calculation procedure again.When the actual temperature change curve of glass tape And the difference of the target temperature change curve of glass tape falls within tolerance, then then program rest a predetermined time segment amount is returned Return to appraisal procedure.
Preferably, when the glass tape actual temperature change curve and the glass tape target temperature change curve it When difference is fallen within the tolerance, methods described stops predetermined time quantum and is then return to the actual temperature for assessing the glass tape Spend the step of the difference of the target temperature change curve of change curve and the glass tape.
Preferably, the temperature gain factor is calculated by equation (1):
Wherein i is port,
T (y) be along it is described drawing section vertical direction temperature funtion, and
miIt is the quality for the fluid for injecting or extracting at the i of port.
Preferably, the calculation procedure includes solving least square problem using equation (2):
F (m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Wherein w1 and w2 is gravimetric factor, and
Δ T (y) is the temperature change of requirement.
Preferably, the target temperature change curve of the glass tape is measured with 1x glass flow rate.
Preferably, the actual temperature change curve of the glass tape is measured with 3x glass flow rate.
Give other feature and advantage of present embodiment in the following detailed description, Partial Feature therein and excellent Point to those skilled in the art, be easy for finding out according to being described, or by implement include it is described in detail below, Invention as described herein including claims and accompanying drawing and be realized.
It should be understood that foregoing general description and the following detailed description describe various embodiments, for carrying For understanding the claimed property of theme and the overview of characteristic or framework.Including accompanying drawing provide to various embodiment party Formula is further understood from, and accompanying drawing is incorporated in the present specification and a part for constitution instruction.Accompanying drawing is said with graphic form Understand various embodiments described herein, and be used for explaining principle and the operation of claimed theme together with specification.
Brief description of the drawings
Fig. 1 schematically shows the embodiment of the technology for making glass including fusing draw machine;
Fig. 2 schematically shows the drawing section of fusion draw machine;
Fig. 3 shows that according to some embodiments the temperature variation curve of the glass tape in section is drawn, it is designed to 1x The change of temperature curve of glass tape of glass flow rate optimize;
Fig. 4 is shown according to some embodiments, in the case of 2x glass flow rates and without any cooling, the temperature of glass tape Write music line;
Fig. 5 A show the change of the temperature curve according to some embodiments, and the temperature that it is generally illustrated at after extracting is bent The changes shape of line;
Fig. 5 B show the change of the temperature curve according to some embodiments, and the temperature that it is generally illustrated at after injection is bent The changes shape of line;
Fig. 6 is the flow chart according to the active fluid flow scheme of some embodiments;
Fig. 7 shown according to embodiment 1, only the scheme of fluid extraction and fluid inject/extraction scheme in the case of, it is right In the temperature curve change of the glass tape of target temperature;
Fig. 8 schematically shows the position that the port in section is drawn according to some embodiments;
Fig. 9 is shown in 7 port systems according to embodiment 1, due to the temperature caused by fluid extraction at each port Write music the change of line;
Figure 10 is shown in 7 port systems according to embodiment 1, the temperature caused by being injected due to fluid at each port Write music the change of line;
Figure 11 block diagram is shown in 7 port systems according to embodiment 1, the scheme of the only fluid extraction of calculating And the fluid calculated injects/extraction scheme;
Figure 12 A are shown according to embodiment 2, the datum temperature curve of the glass tape of 1x glass flow rates, the feelings in no cooling The temperature curve of the glass tape of 2x glass flow rates under condition, there is the glass tape of 2x flows in the case of fluid injection/extraction cooling Temperature curve and only have fluid extraction cooling in the case of 2x flows glass tape temperature curve between contrast;
Figure 12 B block diagram is shown in 7 port systems according to the 2x glass flow rates of embodiment 2, and calculating only has The scheme of fluid extraction and the fluid of calculating inject/extraction scheme;
Figure 13 A are shown according to embodiment 2, the datum temperature curve of the glass tape of 1x glass flow rates, the feelings in no cooling The temperature curve of the glass tape of 3x glass flow rates and the glass tape with 3x flows in the case of fluid injection/extraction cooling under condition Temperature curve between contrast;
Figure 13 B block diagram shows in 7 port systems according to the 3x glass flow rates of embodiment 2 that the fluid of calculating is noted Enter/extraction scheme;
Figure 14 A are shown according to embodiment 2, the datum temperature curve of the glass tape of 1x glass flow rates, the feelings in no cooling The temperature curve of the glass tape of 4x glass flow rates and the glass tape with 4x flows in the case of fluid injection/extraction cooling under condition Temperature curve between contrast;
Figure 14 B block diagram shows in 7 port systems according to the 4x glass flow rates of embodiment 2 that the fluid of calculating is noted Enter/extraction scheme.
Embodiment
Embodiments of the present invention are referred in detail below, and the example of these embodiments is shown in the drawings.Can as long as having Can, make same or similar part is denoted by the same reference numerals in all of the figs.Fig. 1 display fusion draw machines One embodiment, is typically referred to by reference 100 herein.
Terms used herein " fluid " should be understood to include arbitrary gas, admixture of gas, gas/liquid mixture, Steam, or its combination, they can be moved through drawing section in a manner of vaporous.Fluid may include but be not limited to, air, nitrogen, Boron vapour and other gases or steam from glass manufacturing process.
Referring to Fig. 1, the schematic diagram of display example glass making system 100, it manufactures glass plate using fusion process 105.Glass making system 100 may include melt container 110, Fining vessel 115, stainless steel 120 (such as teeter chamber 120), Transport box 125 (such as bowl 125), fusion draw machine (FDM) 140a and portable anvil machine (TAM) 150.In melt container In 110, glass batch materials can be added thereto as shown by arrow 112, and melt and form melten glass 126.(the example of Fining vessel 115 Such as finer 115) there can be high temperature processing area, it receives melten glass 126 (not shown here) from melt container 110, In Fining vessel 115, bubble can be removed from melten glass 126.The connecting tube 122 from clarifier to teeter chamber can be used, Fining vessel 115 is connected with stainless steel 120 (such as teeter chamber 120).And the connection from teeter chamber to bowl can be passed through Pipe 127, stainless steel 120 is connected with transport box 125.Transport box 125 can be by downcomer 130 by melten glass 126 Deliver into FDM 141a, the FDM 141a may include import 132, forming containers 135 (such as overflow launder 135) and lead Pick-up roll component 140.
As shown in figure 1, the melten glass 126 from downcomer 130 can flow into the entrance 132 for being oriented to forming containers 135.Into Describe that device 135 may include opening 136, the reception melten glass 126 of opening 136 simultaneously can flow into groove 137, then can be with overflow simultaneously Flowed down (138b is invisible after 138a) from two sides 138a and 138b.Root 139 is that two sides 138a and 138b converge The position of conjunction, here, two overflow walls of melten glass 126 recombine (such as fusing again), pass through carry-over pinch rolls afterwards Component 140 is drawn downwards, forms sheet glass 105.Herein referred to as draw in region between root 139 and pull roll assembly 140 Section processed.In the drawing section, the temperature of glass is controlled according to embodiments described herein.Then TAM 150 is by drawing Sheet glass 105 cuts into each sheet glass 155.
Section is drawn, the position that glass is drawn from root 139,3 different zones can be divided into.Referring to Fig. 2, glass Band is expressed as dotted line, and the wall for drawing section is expressed as solid line.First area 210 is transition region, and wherein, glass is from FDM top Divide and be transformed into drawing section (not shown in Fig. 2).The second area 220 for drawing section is that glass has adhesion properties and elastic property Region, so as to which glass can be referred to as viscoplasticity in the region of the drawing section.In the 3rd region 230, it is close to drawing section Bottom, glass can be elastic.
The hot artifactitious source of difference fusion draw machine may be different.Hot artifactitious one of glass tape is latent It is FDM design in source, if for example, it is not by the single continuous material system across the width for drawing section to draw section encapsulating wall Make.Another hot artifactitious potential source of glass tape is probably right in the equipment inserted in FDM, such as insertion drawing section Draw the temperature measuring equipment that the heat radiation in section measures.Another artifactitious potential source of heat is probably glass tape The unevenly spaced distance between wall is encapsulated with draw machine, this may be related to FDM design, or the thickness with glass tape Change is related, and the thickness change of the glass tape is due to caused by for example drawing temperature control poor in section.If in glass When band is in viscosity or visco-elastic state, the hot artefact of glass tape be present in glass tape, then the hot artefact of glass tape can Stress can be induced in glass tape.In glass solidification zone, the stress of induction may be solidified in glass.The induction of the solidification Stress may be shown as in final sheet glass departing from desired vertical stress band.
FDM design (including for example, draw the height of section and draw the heat-insulated of section) is designed and manufactured into specific glass The temperature curve of glass tape under glass flow (hereinafter referred to as 1x glass flow rates) optimizes.Shown in Figure 3 is non-limiting Embodiment, the temperature variation curve of the optimization in drawing section for 1x glass flow rates, it is from the root of glass tape to drawing The about midpoint of section can have big temperature change.In this embodiment, the temperature change in section is being drawn not as drawing It is so quick after the maximum change of the about middle arrival temperature of section.The temperature curve can provide required for glass tape Stress curve.It is understood, however, that the temperature curve in addition to the temperature curve shown in Fig. 3 can preferably be applied to Other kinds of technique and other glass compositions.
When glass flow rate increase, the thermal capacity increase of FDM glass is flowed through.Because the heat carried secretly in glass increases Add, glass tape is not cooled down with the speed needed for it, and this can cause high stress and cracking.As shown in figure 4, in 2x glass flow rates and In the case of not having any type of cooling, the temperature curve (being shown as curve 410) of section is drawn from the glass of 1x glass flow rates The datum temperature curve (being shown as curve 420) of band is offset up.The skew of the temperature curve may cause glass tape due to not Stress increase and cracking caused by sufficiently cool.The embodiment of the method disclosed herein can be provided in increased glass The accurate control of the temperature curve of the glass tape in drawing section under flow.In some embodiments, increase will can be in Glass flow rate under drawing section in glass tape temperature curve (being shown as curve 430) be improved to and the baseline temperature under 1x flows Line 420 of writing music is same or similar.In some embodiments, this method may include about 2x glass flow rate or even about For 3x glass flow rate.In other embodiments, this method may include about 4x glass flow rate or even be about 5x's Glass flow rate.
Except control draws the temperature curve in section, the embodiment of the method disclosed herein can be used for control fluid to On flow through to draw and section and be downward through drawing section.The direction and amount for flowing through the fluid for drawing section can be controlled, with The introducing of impurity is reduced, introducing for the impurity may cause to the quality of the glass tape when pulling glass tape by drawing section Negative effect.If for example, fluid draw section top enter and down through transition portion 210, may be in transition Boron vapour present in region 210 pulls downward on boron vapour by drawing section to cool down such as fluid.The boron vapour it is cold But boron vapour may be caused to be condensed thereon with being cooled in for glass tape, this is departing from desired.Similarly, if high volume Fluid from the flows of section are drawn to the top for drawing section, the solid particle existing for draw the bottom of section may be by Fluid is carried upwardly through drawing section, and is deposited on viscous glass.The solid particle of these depositions is referred to as pollutant (onclusion), they are departing from desired.Temperature curve except controlling glass tape, each embodiment can use Fluid extraction and/or fluid are injected to control fluid to flow through drawing section up and down.It should be understood that noted for fluid Enter or fluid extraction controls the determination of selection for drawing the flow of fluid in section can be based not only on required temperature curve, may be used also Change based on flow of fluid required in the flow of fluid and drawing section drawn in section.
According to some embodiments, the temperature change of glass tape can be provided from section withdrawn fluid is drawn, such as such as Fig. 5 A It is shown.For fluid extraction, the change of the temperature curve of glass tape can provide the glass tape of the close bottom for drawing section most Big temperature change, the temperature variation curve of this and required glass tape as shown in Figure 3 is not close consistent.
In some embodiments, the temperature curve of glass tape as shown in Figure 5 B can be provided by fluid being injected into drawing section Change.Injected for fluid, the change of the temperature curve of glass tape is in the position of injection fluid or close to the position of injection fluid Put with maximum.For example, in figure 5b, the position for injecting fluid is lower than the root 139 of glass tape about 125 in section is drawn The position of inch, thus the maximum change of the temperature curve of glass tape also be located at drawing it is lower about than the root 139 of glass tape in section 125 inches of position.Embodiments disclosed herein combines fluid extraction and fluid injection, with when the temperature of glass tape song During the target temperature profile of line deviation glass tape as shown in Figure 3 (for example, when glass flow rate is increased above 1x, following article It is described), the temperature curve of glass tape is controlled.Although below relate to the glass tape caused by the increase of glass flow rate The change of temperature curve, the method disclosed herein can be used for the reality to the glass tape caused by arbitrary temp artefact Temperature curve is adjusted relative to the skew of target temperature profile.
Can be by any conventional technique, the change to the temperature curve of the glass tape in the drawing section during 1x glass flow rates Change measures.According to some embodiments, the change of the temperature curve of glass tape can be similar to curve as shown in Figure 3. After the temperature curve change for measuring the glass tape in the case of the drawing section of 1x glass flow rates, it may be determined that multiple to be used to note Enter fluid or from draw section withdrawn fluid port.The quantity of port and position are not specifically limited, and can be based on cost Control with the temperature curve in required drawing section is determined.In some embodiments, comparatively high amts can be used Port draws the preferable control of the temperature curve of glass tape in section to provide.In other embodiments, can include fewer The port of amount, to reduce cost.
In some embodiments, at least two can be included in the one or more regions for drawing section to be used to inject fluid Or from draw section withdrawn fluid port.In some embodiments, draw section may include three or more be used for inject stream Body or from the port for drawing section withdrawn fluid, such as four or more ports.In other embodiments, drawing section may include Five or more are used to injecting fluid or from the port for drawing section withdrawn fluid, or even six or more ports. In some other embodiments, drawing section may include that seven or more are used to injecting fluid or from the end for drawing section withdrawn fluid Mouthful, or even eight or more ports.Any known mechanism can be used to inject fluid into draw in section.At some In embodiment, pump or pressure fluid can be used to inject fluid into and draw in section.Can use any known mechanism from Draw section withdrawn fluid.In some embodiments, pump or vacuum source can be used from drawing section withdrawn fluid.
Inject fluid into and draw in section or be not specifically limited from the flow for drawing section withdrawn fluid, and depend on Required cooling and other thermal characteristics of drawing section, different drawing sections can be with mutually different.In some embodiments, phase For fluid in the case where being not injected into or extracting by drawing the baseline flow measurement of section, come measure fluid be injected into draw section in Or the flow from drawing section withdrawn fluid.For example, no fluid be injected into draw section in or from draw section withdrawn fluid In the case of, when fluid is moved through drawing section (for example, from the top to the bottom or from bottom to top);The fluid flow can It is considered baseline flow measurement.In some embodiments, baseline fluid flow may be about 0.010-0.040m3/ s, or even About 0.015-0.035m3/s.In other embodiments, baseline fluid flow may be about 0.020-0.030m3/ s, or Even about 0.022-0.025m3/s.It is understood, however, that the different baseline fluid flows for drawing section can change quite Greatly, therefore, other baseline flow measurements are not fallen outside the scope of the invention.
It need not inject fluid into and draw in section or from drawing section withdrawn fluid in each port, thus according to some realities Mode is applied, the flow for being injected into drawing section or the fluid extracted from drawing section can be zero.According to other embodiment, injection Can be identical with baseline fluid flow to the flow for drawing section or the fluid extracted from drawing section.In some embodiments, It is injected into and draws section and either may be about 2 times, 3 times of baseline fluid flow or even from the flow for drawing the fluid that section extracts 4 times.In some embodiments, it is injected into and draws section or may be about baseline fluid from the flow for drawing the fluid that section extracts 5 times, 6 times or even 7 times of flow.In other embodiments, it is injected into the fluid for drawing section or being extracted from drawing section Flow may be about 8 times, 9 times or even 10 times of baseline fluid flow.In other embodiments, it is injected into drawing section 11 times, 12 times or even 13 times of baseline fluid flow are either may be about from the flow for drawing the fluid that section extracts.At it In his embodiment, it is injected into and draws section or may be about the 14 of baseline fluid flow from the flow for drawing the fluid that section extracts Again, 15 times or even 16 times.In some embodiments, it is injected into and draws section or the flow from the fluid for drawing section extraction It may be about 17 times or even 18 times of baseline fluid flow.
Once it is determined that be used for from draw section withdrawn fluid or inject fluid into draw the port in section quantity and Position, it can measure at each port due to the actual change of the temperature curve of glass caused by fluid injection and fluid extraction Change.For example, in embodiment of the section with 3 ports is drawn, stream can be injected with certain flow in a port Body, certain flow are only up to enough to measure the influence that the injection flow changes for temperature curve.Similarly, by fluid Individually it is injected into second port and the 3rd port and (that is, once only injects fluid into a port), injection flow is only Only up to it is enough to measure the influence that the injection flow changes for temperature curve.Injection from 7 PORT IMPLEMENTATIONs is obtained The example of the change of the temperature curve of the glass tape obtained is as shown in Figure 10, and it is discussed more fully in embodiments below.At some , can be from a port with certain extraction flow withdrawn fluid in embodiment, certain extraction flow is only up to It is enough to measure the influence that the extraction flow changes for the temperature curve of glass tape.Similarly, in some embodiments, will flow Body is individually extracted (that is, once only from a port withdrawn fluid) from second port and the 3rd port, extracts flow only Only up to it is enough to measure the influence that the extraction flow changes for the temperature curve of glass tape.From 7 PORT IMPLEMENTATIONs The example of the change of obtained temperature curve is extracted as shown in figure 9, it is discussed more fully in embodiments below.In some realities Apply in mode, can experimentally be obtained by injection in drawing section in test or withdrawn fluid due to carrying out fluid injection and entering Row extracts these changes of the temperature curve of realized glass tape.In other embodiments, can be by known in the art Microcomputer modelling program (include but is not limited to Fluent caused by ANSYS) theoretically or numerical value obtain due to carrying out fluid These changes of the temperature curve for the glass tape that injection and progress fluid extraction are realized.
Obtain each port fluid extraction and fluid injection caused by glass tape temperature curve change it Afterwards, it can be extracted by using following equation convection body and the influence of fluid injection is linearized, to obtain the fluid of optimization Convection current scheme.First, the change of temperature curve can be used for calculating temperature gain, AGain, equation (1) be used in each port:
Wherein, i is port, and T (y) is along the temperature funtion for the vertical direction for drawing section, and miIt is to be noted at the i of port The quality of fluid for entering or extracting.In some embodiments, by injection in drawing section in test or air can be extracted, it is real Determine T (y) and m to the property testedi.In other embodiments, or m can be determined by using microcomputer modelling software theoryi With T (y).Once it is determined that the AGain of each porti, equation (2) can be used to carry out least square method, it is each to calculate Δmi
F (Δ m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Wherein w1 and w2 is gravimetric factor, and Δ T (y) is required temperature change.Weight w1 and w2 can be arithmetic numbers, And the technique that can be formed and use according to glass is selected.In all embodiments, they are set as 0.5.Right ΔmiCarry out after least square equation (2) seeks extreme value (minimizing), by by miAdd Δ mi, calculate miNew value. The m newly obtainediValue can be used for using equation (1) come calculated for subsequent AGainiValue.Using equation (1) and equation (2) Combination, can be to the m of each portiImprovement is iterated, until using fluid injection and the temperature of the glass tape of fluid extraction The actual change of curve and the object variations of the temperature curve of the glass tape measured using 1x flows are matched, or close near Seemingly.Therefore, using the technology, when the glass flow rate of use and 1x flows identical drawing section increases since 1x, can incite somebody to action The actual temperature curve of glass tape is improved to match with the target temperature profile of glass tape.
According to some embodiments, the active fluid flow scheme for cooling down FDM can be provided.Active fluid flow side One embodiment of case is as shown in Figure 6.In step 1, preference pattern or drawing section, it is designed so that the glass stream in 1x The temperature curve of glass tape optimizes in section is drawn in the case of amount.In step 2, determine the model of selection or draw in section Temperature curve, to produce the object variations of the temperature curve of glass tape in section is drawn.In some embodiments, can test Property determine glass tape temperature curve object variations, in other embodiments, can pass through to model and obtain glass tape The object variations of temperature.In step 3, numerical experiment (for example, experiment using microcomputer modelling) or Physical Experiment are carried out, To assess the AGain of each injection/extraction portiThe factor, as described above.In step 4, for each mi, using from side The AGain of formula (1)iValue, the least square problem of equation (2) is solved, to obtain the optimal fluid mass stream of each port Measure mi.In steps of 5, the liquid mass flow of each port calculated in step 4 is substituted into model or drawn in section.In step In 6, it is determined that the target temperature for the temperature variation curve and glass tape that test draws the glass tape realized in section or mould changes Whether the difference of curve is at or below predetermined tolerance value, and the predetermined tolerance value determines in step 2.If in step 6 Assessment answer be "Yes" if, then active fluid flow scheme stop the scheduled time, then return to step 6.Predetermined Time quantum is not specifically limited, and can be greater than or equal to 5 seconds.If the answer of the assessment in step 6 is "No", Then active fluid flow control program returns to step 3, and again in which assesses new gain factor, and for solving least square Method, to improve (refine) flowing.
Can be by including processor, input/output hardware, network interface hardware, data storage component (its storage temperature Change curve) and the device of memory perform active fluid control program.Memory can be configured to volatibility and/or non-volatile Property memory, such as may include random access memory (such as SRAM, DRAM and/or any other kinds of random access memory Device), flash memory, register, CD (CD), digital universal disc (DVD) and/or other kinds of nonvolatile storage assembly.In addition, deposit Reservoir can be configured to storage and calculate fluid injection flow or the program of fluid extraction flow (it can include such as computer journey respectively Sequence, firmware or hardware.).
Processor may include to be configured to receive and perform (such as from data storage component and/or memory) instruction Any processing component.Input/output hardware can include monitor, keyboard, mouse, printer, camera, microphone, raise one's voice Device and/or for receiving, conveying and/or other devices of display data.Network interface hardware may include any wired or wireless The network hardware, for example, modem, lan port, wireless fidelity (Wi-Fi) card, WiMax cards, mobile communication hardware And/or other hardware for being communicated with other networks and/or device.
Using the active fluid control program of embodiment of the present invention, can be achieved to enter the liquid mass flow of each port Row monitoring, and if the temperature variation curve for the glass tape realized and the difference of temperature variation curve of glass tape become too big When, it is improved.Therefore, inject by using air/extraction scheme compensates process deviation, using according to embodiment party of the present invention The temperature curve of fluid injection/extraction process of formula can correspond to glass all the time in any given time of fusion drawing process The target temperature profile of band.
Embodiment
It will be further elucidated by the following examples embodiments of the present invention.
Embodiment 1
The actual change that embodiment 1 illustrates how to improve the temperature curve of glass tape is with the temperature curve of approximate glass tape Object variations.For drawing section, the change of the temperature curve of glass tape experimentally or is theoretically determined using modeling software, it is described Draw section and be designed so that 1x glass flow rates and the temperature curve optimization without the glass tape in the case of cooling.The temperature of the glass tape The object variations of line of writing music are shown as 710 in the figure 7.Each position in section is drawn includes 7 ports, as shown in Figure 8. In Fig. 8, the wall for drawing section is shown as solid line, and glass tape is shown as dotted line.Referring to Fig. 8, first port 810 is located at apart from root about At 40 inches, second port 820 is located at apart from about 60 inches of root place, the 3rd port 830 positioned at about 65 inches of root, 4th port 840 is located at apart from about 80 inches of root place, and fifth port 850 is positioned at about 105 inches of root, the 6th port 860 are located at apart from about 125 inches of root place, and the 7th port 870 is positioned at about 140 inches of root.
Measure influence of the fluid extraction for glass tape temperature curve.With about 280 Pounds Per Hours of speed from first port 810 withdrawn fluids, the change of the temperature curve of glass tape is measured along the vertical direction for drawing section.The temperature of resulting glass tape The change of line of writing music is shown as 910 in fig.9.Similarly, extracted and flowed from second port 820 with about 280 Pounds Per Hours of speed Body, the change of the temperature curve of glass tape is measured along the vertical direction for drawing section.The temperature curve of resulting glass tape Change is shown as 920 in fig.9.Similarly, with 280 Pounds Per Hours of speed individually from the 3rd port 830, the 4th port 840th, fifth port 850, the 6th port 860 and the withdrawn fluid of the 7th port 870, glass is measured along the vertical direction for drawing section The change of the temperature of glass band.The change of resulting temperature curve is respectively indicated as 930,940,950,960 and 970 in fig.9. From fig. 9, it can be seen that air extracts the lower area for causing to draw section cools down to obtain more glass than drawing the upper area of section Body cools down.Backflow is not observed in exit.
After measurement is extracted, influence of the measurement injection air at room temperature for glass temperature.With about 280 Pounds Per Hours of speed Air at room temperature is injected into first port 810 by rate, and the change of the temperature curve of glass tape is measured along the vertical direction for drawing section Change.The change of the temperature curve of resulting glass tape is shown as 1010 in Fig. 10.Similarly, with 280 Pounds Per Hours of speed Air at room temperature is injected into second port 820, the change of the temperature curve of glass tape is measured along the vertical direction for drawing section. The change of the temperature curve of resulting glass tape is shown as 1020 in Fig. 10.Similarly, with 280 Pounds Per Hours of speed list Air at room temperature solely is injected into the 3rd port 830, the 4th port 840, fifth port 850, the 6th port 860 and the 7th end In mouth 870, the change of the temperature of glass tape is measured along the vertical direction for drawing section.The change of resulting temperature curve is being schemed 1030,1040,1050,1060 and 1070 are respectively indicated as in 10.Cause from fig. 10 it can be seen that air at room temperature injects close to note Access point position and the glass cooling higher than decanting point position, but it heated the lower zone for drawing section (that is, farthest away from the portion of root Point) in glass.It is contemplated that outlet does not flow back.
Changed using the temperature curve from extraction above and injection measurement, for each port, using equation (1) Calculate AGaini
Once calculate the AGain of each porti, least square is carried out using equation (2), to calculate each port miValue:
F (m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Then each m least-squares calculation obtainediPhysical Experiment is imported into draw in section or software model.Using meter The m of calculationiValue, the temperature variation curve of each port is measured again.Then these new temperature variation curves can be used as new Baseline calculate extra AGainiIt is worth, then the extra AGainiValue can be used for equation (2) further to improve Temperature variation curve.The process can be repeated, until drawing of the temperature variation curve tight fit to 1x flow optimizations of acquisition The temperature variation curve of section.Using this method, the fluid for establishing the combination shown in Figure 11 injects/extraction scheme.In fig. 11, Positive air stream represents that negative air stream is represented air at room temperature being injected into and drawn in section from section withdrawn fluid is drawn.Figure 11 is also by sky Gas injection/abstracting method and only extract method contrasted, it is described only extract method from first port 810 with more than 40 Pounds Per Hours from draw section withdrawn fluid.As shown in fig. 7, the change of the temperature curve using the glass tape of injection/abstracting method (being shown as curve 720) can be than (being shown as curve by the change only by the temperature curve for extracting the glass tape realized 730) the temperature curve change for the glass tape that more closely the approximate 1x glass flow rates without in the case of cooling obtain (is shown as bent Line 710) shape.
Therefore, the injection of embodiment display combination/extraction cooling can be than only extracting cooling more closely approximate temperature The object variations of curve.Specifically, by the change for the temperature curve for injecting the glass tape realized, such as shown in Figure 10, With the higher free degree so that the customization of the temperature curve change of glass tape is realized.
Embodiment 2
Using the method shown in disclosed herein and embodiment 1, fluid injection/extraction cooling can be used for control when drawing The temperature curve of glass tape during glass flow rate increase in section processed.
2x glass flow rates
The temperature curve in drawing section optimized by the temperature curve of measuring and design into 1x glass flow rates, is obtained The datum temperature curve of glass tape.The flow of fluid that the baseline draws in section is to flow upwardly through the natural fluid for drawing section, is not Caused by injecting or extracting.Baseline air stream is about 0.0022m3/s.The datum temperature curve of glass tape is shown in fig. 12 For 1210.
Then the glass flow rate drawn in section is increased into 2x, it is true using the method difference above and described in embodiment 1 The fluid flow of fixed 7 ports.When the fluid flow for calculating each port, injection/extraction side as shown in Figure 12 B is obtained Case.In Figure 12 B, the relation of baseline air mass flow is (for example, figure in measurement air mass flow and the drawing section that glass flow rate is 1x In y-axis 2 it is twice of baseline air stream in 12B).Positive flowing shown in Figure 12 B represents, from the fluid extraction for drawing section, to bear Flowing represents that fluid is injected into and drawn in section.In Figure 12 B, by only first port be about 3.5 speed withdrawn fluid, To calculate the scheme only extracted.Figure 12 A show that (1x glass flow rates measure) datum temperature curve is 1210, in no any stream The temperature curve of 2x glass flow rates in the case of body cooling is 1220, with the fluid note using scheme as shown in Figure 12 B The temperature curve for entering/extracting the 2x glass flow rates of cooling is 1230, and the only temperature of the 2x glass flow rates with fluid extraction Curve is 1240.As illustrated in fig. 12, the slope of the temperature curve of the 2x glass flow rates in the case of the cooling of no fluid is not approximate Datum temperature curve, this shows when glass flow rate is set as 2x, and the cooling drawn in section is less.But injection/extraction scheme The all close approximate datum temperature curve of the scheme only extracted.Therefore, for 2x glass flow rate, injection/extraction scheme and The scheme only extracted can provide sufficiently cool in drawing section.But as illustrated in fig. 12, inject/extract cooling using fluid and obtain The temperature curve obtained is almost identical with datum temperature curve.This display can obtain improved by using injection/extraction scheme Temperature control.
3x glass flow rates
The temperature curve in drawing section optimized by the temperature curve of measuring and design into 1x glass flow rates, is obtained The datum temperature curve of glass tape.The flow of fluid that the baseline draws in section is to flow upwardly through the natural fluid for drawing section, is not Caused by injecting or extracting.Baseline air stream is about 0.0022m3/s.The datum temperature curve of glass tape is shown in figure 13a For 1310.
Then glass flow rate is increased into 3x, determines the fluid stream of 7 ports respectively using the method described in embodiment 1 Amount.When the fluid flow for calculating each port, injection/extraction scheme as shown in Figure 13 B is obtained.In Figure 13 B, measurement is empty The relation of baseline air mass flow is (for example, in y-axis 2 be twice of base in Figure 13 B in the drawing section that throughput and glass flow rate are 1x Line air stream).Positive flowing shown in Figure 13 B represents that from the fluid extraction for drawing section negative flowing represents that fluid is injected into drawing In section processed.Figure 13 A show that (1x glass flow rates measure) datum temperature curve is 1310, in the case of no any fluid cooling The temperature curves of 3x glass flow rates be 1320, it is and cold injecting/extracting with the fluid using scheme as shown in Figure 13 B But the temperature curve of 3x glass flow rates is 1330.As shown in Figure 13 B, the 3x glass flow rates in the case of the cooling of no fluid The not approximate datum temperature curve of the slope of temperature curve, this shows when glass flow rate is set as 3x, draw section in cooling compared with It is few.In 3x glass flow rate, individually extract can not be so that do not enter in the case that the flowing of transition region inverts to glass Row is sufficiently cool.The flow reversal can heat glass rather than cooling glass, and may cause condensation problem.Such as Figure 13 A institutes Show, fluid injects the/extraction scheme temperature curve almost identical with datum temperature curve available for offer.Therefore, using injection/ Extraction scheme, the flow of glass can increase to 3x, and the physical size or heat-insulated of section is drawn without changing.
4x glass flow rates
The temperature in drawing section optimized by the glass tape temperature curve of measuring and design into 1x glass flow rates is bent Line, obtain the datum temperature curve of glass tape.The flow of fluid that the baseline draws in section is to flow upwardly through the natural stream for drawing section Body, it is not caused by injecting or extracting.Baseline air stream is about 0.0022m3/s.The datum temperature curve of glass tape is being schemed 1410 are shown as in 14A.
Then glass flow rate is increased into 4x, determines the fluid stream of 7 ports respectively using the method described in embodiment 1 Amount.When the fluid flow for calculating each port, injection/extraction scheme as shown in Figure 14B is obtained.In Figure 14 B, measurement is empty The relation of baseline air mass flow is (for example, in y-axis 2 be twice of base in Figure 14 B in the drawing section that throughput and glass flow rate are 1x Line air stream).Positive flowing shown in Figure 14 B represents that from the fluid extraction for drawing section negative flowing represents that fluid is injected into drawing In section processed.Figure 14 A show that (1x glass flow rates measure) datum temperature curve is 1410, in the case of no any fluid cooling The temperature curves of 4x glass flow rates be 1420, it is and cold injecting/extracting with the fluid using scheme as shown in Figure 14B But the temperature curve of 4x glass flow rates is 1430.As shown in Figure 14 A, the 4x glass flow rates in the case of the cooling of no fluid The not approximate datum temperature curve of the slope of temperature curve, this shows when glass flow rate is set as 4x, draw section in cooling compared with It is few.In 4x glass flow rate, individually extract can not be so that do not enter in the case that the flowing of transition region inverts to glass Row is sufficiently cool.The flow reversal can heat glass rather than cooling glass, and may cause condensation problem.Such as Figure 14 A institutes Show, fluid injects the/extraction scheme temperature curve almost identical with datum temperature curve available for offer.Therefore, using injection/ Extraction scheme, the flow of glass can increase to 4x, and the physical size or heat-insulated of section is drawn without changing.
It will be apparent to those skilled in the art that can be in the spirit and scope without departing from the theme for requiring patent right In the case of, various modifications and changes are carried out to embodiment as described herein.Therefore, this specification is intended to described herein Various embodiments modifications and variations form, as long as these modifications and variations forms fall in appended claims and its equivalent Within the scope of content.

Claims (22)

1. a kind of method for carrying out controlled cooling to glass tape in the drawing section of fusion draw machine, this method include:
Obtain the target temperature change curve of the glass tape;
Measure the temperature change of the glass tape caused by the fluid in the drawing section at least two ports injects Curve;
The temperature variation curve of the glass tape caused by fluid extraction at each port of measurement;
Using the temperature variation curve of the glass tape caused by the fluid injection at each port and at each port Fluid extraction caused by the temperature variation curve of the glass tape assess the temperature gain factor;
Calculated based on the temperature gain factor by solving least square problem each port injection fluid flow or Withdrawn fluid flow, to be obtained and institute by applying injection fluid flow or the withdrawn fluid flow of each port calculated State the actual temperature change curve of the approximate glass tape of target temperature change curve;And
For each port, injection fluid flow or withdrawn fluid flow by existing Flow-rate adjustment for calculating.
2. the method as described in claim 1, it is characterised in that draw section withdrawn fluid, Yi Ji from described in first port Second port is injected fluid into the drawing section.
3. method as claimed in claim 2, it is characterised in that the fluid extracted by the first port from the drawing section Flow be different from by the second port be injected into it is described draw section in fluid flow.
4. the method as described in claim 1, it is characterised in that near the port of the root of the glass tape, from described Draw section withdrawn fluid.
5. the method as described in claim 1, it is characterised in that provide five or more ports in the drawing section.
6. the method as described in claim 1, it is characterised in that the flow for the fluid being injected into the drawing section and from institute The flow for stating the fluid for drawing section extraction is 0-18 times of baseline fluid flow.
7. method as claimed in claim 6, it is characterised in that the flow for the fluid being injected into the drawing section and from institute The flow for stating the fluid for drawing section extraction is 2-15 times of baseline fluid flow.
8. method as claimed in claim 6, it is characterised in that the baseline fluid flow is 0.010-0.040m3/s。
9. the method as described in claim 1, it is characterised in that by the way that the temperature gain factor is calculated as below:
<mrow> <msub> <mi>AGain</mi> <mi>i</mi> </msub> <mo>=</mo> <mfrac> <mrow> <mo>&amp;part;</mo> <mi>T</mi> <mrow> <mo>(</mo> <mi>y</mi> <mo>)</mo> </mrow> </mrow> <mrow> <mo>&amp;part;</mo> <msub> <mi>m</mi> <mi>i</mi> </msub> </mrow> </mfrac> <mo>-</mo> <mo>-</mo> <mo>-</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow>
Wherein i is port,
T (y) be along it is described drawing section vertical direction temperature funtion, and
miIt is the quality for the fluid for injecting or extracting at the i of port.
10. method as claimed in claim 9, it is characterised in that solve least square problem by using equation (2) to count Calculate the injection fluid flow or withdrawn fluid flow:
F (m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Wherein w1 and w2 is gravimetric factor, and
Δ T (y) is the temperature change of requirement.
11. the method as described in claim 1, it is characterised in that by Physical Experiment come carry out at each port due to stream Being led by fluid extraction at the measurement of the temperature variation curve of the glass tape caused by body injection and each port The measurement of the temperature variation curve of the glass tape caused.
12. the method as described in claim 1, it is characterised in that by data modeling come carry out at each port due to stream Being led by fluid extraction at the measurement of the temperature variation curve of the glass tape caused by body injection and each port The measurement of the temperature variation curve of the glass tape caused.
13. the method as described in claim 1, it is characterised in that the target temperature of the glass tape is measured with 1x glass flow rate Spend change curve.
14. method as claimed in claim 13, it is characterised in that the actual temperature of the glass tape is measured with 3x glass flow rate Spend change curve.
15. method as claimed in claim 13, it is characterised in that the actual temperature of the glass tape is measured with 4x glass flow rate Spend change curve.
16. the active fluid flow method that the glass tape in a kind of drawing section to merging draw machine is cooled down, this is actively Fluid flow methods include:
Obtain the target temperature change curve of the glass tape;
Measure the temperature variation curve of the glass tape caused by the fluid injection at each port;
Measure the temperature variation curve of the glass tape caused by the fluid extraction at each port;
Using the temperature variation curve of the glass tape caused by the fluid injection at each port and at each port Fluid extraction caused by the temperature variation curve of the glass tape assess the temperature gain factor;
By using the temperature gain factor solve least square problem, come calculate the injection fluid flow of each port or Withdrawn fluid flow, to be obtained and institute by applying injection fluid flow or the withdrawn fluid flow of each port calculated State the actual temperature change curve of the approximate glass tape of target temperature change curve;
For each port, injection fluid flow or withdrawn fluid flow by fluid flow regulation for calculating;
Determine the tolerance of the difference of the actual temperature change curve of the glass tape and the target temperature change curve of the glass tape; And
Whether the difference for assessing the actual temperature change curve of the glass tape and the target temperature change curve of the glass tape falls In the tolerance.
17. method as claimed in claim 16, it is characterised in that when the glass tape actual temperature change curve with it is described The difference of the target temperature change curve of glass tape falls when outside the tolerance, and methods described returns and gain factor is assessed The step of.
18. method as claimed in claim 16, it is characterised in that when the glass tape actual temperature change curve with it is described When the difference of the target temperature change curve of glass tape is fallen within the tolerance, methods described stops predetermined time quantum and then returned It is back to the step of the difference of the target temperature change curve of the actual temperature change curve for assessing the glass tape and the glass tape.
19. method as claimed in claim 16, it is characterised in that the temperature gain factor is calculated by equation (1):
<mrow> <msub> <mi>AGain</mi> <mi>i</mi> </msub> <mo>=</mo> <mfrac> <mrow> <mo>&amp;part;</mo> <mi>T</mi> <mrow> <mo>(</mo> <mi>y</mi> <mo>)</mo> </mrow> </mrow> <mrow> <mo>&amp;part;</mo> <msub> <mi>m</mi> <mi>i</mi> </msub> </mrow> </mfrac> <mo>-</mo> <mo>-</mo> <mo>-</mo> <mrow> <mo>(</mo> <mn>1</mn> <mo>)</mo> </mrow> </mrow>
Wherein i is port,
T (y) be along it is described drawing section vertical direction temperature funtion, and
miIt is the quality for the fluid for injecting or extracting at the i of port.
20. method as claimed in claim 19, it is characterised in that the calculation procedure includes solving most using equation (2) A young waiter in a wineshop or an inn multiplies problem:
F (m)=w1. | | Δ T (y)-AGaini(y)Δmi||+w2.||Δmi|| (2)
Wherein w1 and w2 is gravimetric factor, and
Δ T (y) is the temperature change of requirement.
21. method as claimed in claim 16, it is characterised in that the target temperature of the glass tape is measured with 1x glass flow rate Spend change curve.
22. method as claimed in claim 16, it is characterised in that the actual temperature of the glass tape is measured with 3x glass flow rate Spend change curve.
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