CN105428152A - Floating ball sensor - Google Patents

Floating ball sensor Download PDF

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Publication number
CN105428152A
CN105428152A CN201610028903.XA CN201610028903A CN105428152A CN 105428152 A CN105428152 A CN 105428152A CN 201610028903 A CN201610028903 A CN 201610028903A CN 105428152 A CN105428152 A CN 105428152A
Authority
CN
China
Prior art keywords
piston rod
cavity
ball float
floating ball
outer cover
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610028903.XA
Other languages
Chinese (zh)
Inventor
陈星树
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LINKWAY TECHNOLOGY DEVELOPMENT (SHENZHEN) CO LTD
Original Assignee
LINKWAY TECHNOLOGY DEVELOPMENT (SHENZHEN) CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LINKWAY TECHNOLOGY DEVELOPMENT (SHENZHEN) CO LTD filed Critical LINKWAY TECHNOLOGY DEVELOPMENT (SHENZHEN) CO LTD
Priority to CN201610028903.XA priority Critical patent/CN105428152A/en
Publication of CN105428152A publication Critical patent/CN105428152A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H35/00Switches operated by change of a physical condition
    • H01H35/18Switches operated by change of liquid level or of liquid density, e.g. float switch
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
    • G01F23/30Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats
    • G01F23/56Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats using elements rigidly fixed to, and rectilinearly moving with, the floats as transmission elements
    • G01F23/62Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats using elements rigidly fixed to, and rectilinearly moving with, the floats as transmission elements using magnetically actuated indicating means

Landscapes

  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Level Indicators Using A Float (AREA)

Abstract

The invention discloses a floating ball sensor, and relates to the field of liquid level detection control instruments. The floating ball sensor comprises a floating ball, a piston rod and an outer cover shell, wherein a cavity is arranged on the outer cover shell; one end of the piston rod is connected with the floating ball; the other end of the piston rod is positioned in the cavity of the outer cover shell; at least two sensors which are distributed along the axial direction of the cavity are arranged in the cavity; the piston rod which is positioned in the cavity is provided with a touch element which is capable of triggering the sensors; the floating ball can do reciprocating motion along the axial direction of the cavity so as to drive the piston rod and the touch element to do reciprocating motion; a sealing ring is also arranged at the opening part of the cavity of the outer cover shell; the piston rod is arranged on the sealing ring in a sleeving way. The floating ball sensor disclosed by the invention has low manufacturing cost, is efficient, energy-saving and environment-friendly, is smooth in up-and-down motion and sensitive in sensing and is maintenance-free; during ascending and descending processes of the piston rod of the floating ball sensor, the piston rod is arranged on the sealing ring in the sleeving way, so that the problem that the floating ball sensor is in failure as the piston rod is clamped by impurities cannot be caused, and the floating ball sensor can be used in liquid containing many impurities, is sensitive in sensing and is zero-failure.

Description

A kind of ball float inductor
Technical field
The present invention relates to level sensing control instrument field, be specifically related to a kind of ball float inductor.
Background technology
Ball float inductor mainly acts on the rise or decline that control liquid level, such as pour water in pond with an immersible pump, but need to allow water rate control in pond in certain water level range, just need this time to carry out controlling water level with ball float inductor, reach and neither make the too low object that also can not make outside water spilling pond of pond middle water level.
Ball float inductor is a kind of very conventional liquid-level switch product, and its maximum advantage does not have complicated circuit, and can not be subject to other environmental factor interference, the matter that only needs a person with the qualifications of a general chooses, and it can use under the liquid of any character, temperature, pressure.
The ball float inductor of current domestic production is inserted when using in the more liquid of impurity all unstable; often there will be the stuck motionless phenomenon of ball float, thus exceeded the water level of the highest permission or liquid when causing liquid to increase still can not action to ball float after lowest order.Time in the cutting liquid bath particularly ball float being placed on industrial processes, ball float is easy to be blocked by foreign matter (as iron filings, aluminium bits), ball float is moved up and down and has some setbacks, cause ball float inductor to detect and lost efficacy, need frequent manual maintenance, have a strong impact on production efficiency.
Summary of the invention
For the problems referred to above, the invention provides a kind of efficient ball float inductor, be particularly useful for CNC high water tank and automatically detect, effectively can solve the stuck problem of ball float.
A kind of ball float inductor, comprises ball float, piston rod and outer casing; Described outer casing is provided with cavity, and described piston rod one end connects ball float, and the other end is positioned at the cavity of outer casing; Be provided with at least two inductors along cavity axial distribution in described cavity, the piston rod being positioned at cavity is provided with the touch control component that can trigger inductor, and described ball float drives piston rod and touch control component reciprocating motion along cavity axially reciprocating; The cavity oral area of described outer casing is provided with sealing ring, and piston rod is set on sealing ring.
Preferably, described inductor is magnetic switch; Described touch control component is sheathed annular magnet on the piston rod.
Further, ball float inductor also comprises mounting panel, and described mounting panel fixes the oral area of capping outer casing cavity, and mounting panel is provided with through hole, and described sealing ring is arranged in through hole.
Preferably, described outer casing comprises the outer cover of tubulose and is arranged on the cover plate at outer cover top.
Preferably, the outer wall of described outer cover is axially provided with fixing rib along outer cover, and the fixing rib end that described top cover is corresponding with it is spirally connected; The fixing rib end that described mounting panel is corresponding with it is spirally connected.
The operation principle of ball float inductor is, will one or more magnetic switch (tongue tube) be set in nonmagnetic metal or plastic pipe according to actual needs, again annular magnet is fixed on pipe inner piston rod, piston rod connects ball float, when ball float fluctuates within the specific limits, piston rod and annular magnet is driven to move up and down, annular magnet triggers magnetic switch when moving to the correspondence position of magnetic switch in pipe, triggering signal is sent to main control unit by magnetic switch, main control unit controls water pump again according to the triggering signal of the different magnetic switch feedbacks received to start to add water or stop to add water in tank, thus play the function of ball float inductor sensed water level liquid level.
This ball float inductor low cost of manufacture, efficient, energy-saving and environmental protection, move up and down smooth and easy and respond to sensitive, non-maintaining.The piston rod of ball float inductor rises and in decline process, because piston rod is arranged with sealing ring, so the problem not having foreign material seized piston bar and cause ball float inductor malfunctioning, is applicable in polymictic liquid, responds to sensitive, zero failure.
Accompanying drawing explanation
Fig. 1 is the structure chart of the embodiment of the present invention 1 ball float inductor.
Fig. 2 is the cutaway view along A-A direction in Fig. 1.
Fig. 3 is the structure chart of the embodiment of the present invention 1 ball float inductor piston rod when stretching out.
Embodiment
In order to more fully understand technology contents of the present invention, below in conjunction with specific embodiment technical scheme of the present invention being introduced further and illustrating.
Embodiment 1
As Figure 1-3, ball float inductor comprises ball float 1, outer cover 2, mounting panel 3, top cover 4, piston rod 8, annular magnet 9, the next magnetic switch 10, upper magnetic switch 11 and sealing ring 12.
Outer cover 2 is tubulose, and outer wall is provided with the fixing rib 5 of four columns arranged vertically, and fixing rib 5 extends to top from the bottom of outer cover 2, and the end of each fixing rib 5 is provided with screw.The external diameter of top cover 4 and outer cover 2 just as, the position fixing rib 5 outside the corresponding outer cover 2 of top cover 4 is provided with extension, and the extension of top cover 4 is spirally connected by the fixing rib 5 that nut 6 is corresponding with on outer cover 2.
Mounting panel 3 is square plate, and size is greater than the caliber of outer cover 2.Mounting panel 3 is sealed on the bottom of outer cover 2, and outer cover 2 is positioned at the centre position of mounting panel 3, and mounting panel 3 is spirally connected with corresponding fixing rib 5 bottom screw by nut.The edge of mounting panel 3 is provided with for installing fixing screw 7.The center of mounting panel 3 is provided with through hole, and sealing ring 12 is arranged in through hole.
Piston rod 8 one end connects ball float 1, and the other end extends in the tubular housing 21 of outer cover 2 through sealing ring 12.Annular magnet 9 is set in piston rod 8 and extends to one end in cavity 21, and ball float 1 moves up and down and piston rod 8 and annular magnet 9 can be driven to move up and down.The next magnetic switch 10, upper magnetic switch 11 are positioned on outer cover 2 madial wall, and wherein, the next magnetic switch 10 is positioned at the one end near mounting panel 3, and upper magnetic switch 11 is positioned at the one end near top cover 4.When the annular magnet 9 on annular magnet 9 moves to the next magnetic switch 10 or upper magnetic switch 11 isometry position, annular magnet 9 can trigger corresponding the next magnetic switch 10 or upper magnetic switch 11.
This ball float inductor is placed in CNC cutting fluid water tank, high water tank increases, ball float 1 floats, when upper magnetic switch 11 senses the annular magnet 9 on piston rod 8, the sense light of upper magnetic switch 11 correspondence is bright and by signal feedback to main control unit, then sends control command by main control unit and stops adding cutting fluid in water tank.High water tank reduces, ball float declines, when the next magnetic switch 10 senses the annular magnet 9 on piston rod 8, the sense light of the next magnetic switch 10 correspondence is bright and by signal feedback to main control unit, then by main control unit sends control command, add cutting fluid in water tank.
This ball float inductor rises on the piston rod, in decline process, because piston rod is arranged with sealing ring, so the problem not having iron filings seized piston bar and cause ball float inductor malfunctioning, be applicable in polymictic liquid, respond to sensitive, zero failure.
The above only further illustrates technology contents of the present invention with embodiment, so that reader is easier to understand, but does not represent embodiments of the present invention and is only limitted to this, and any technology done according to the present invention extends or recreation, all by protection of the present invention.

Claims (5)

1. a ball float inductor, is characterized in that, comprises ball float, piston rod and outer casing; Described outer casing is provided with cavity, and described piston rod one end connects ball float, and the other end is positioned at the cavity of outer casing; Be provided with at least two inductors along cavity axial distribution in described cavity, the piston rod being positioned at cavity is provided with the touch control component that can trigger inductor, and described ball float drives piston rod and touch control component reciprocating motion along cavity axially reciprocating; The cavity oral area of described outer casing is provided with sealing ring, and piston rod is set on sealing ring.
2. ball float inductor according to claim 1, is characterized in that, described inductor is magnetic switch; Described touch control component is sheathed annular magnet on the piston rod.
3. ball float inductor according to claim 2, is characterized in that, also comprise mounting panel, and described mounting panel fixes the oral area of capping outer casing cavity, and mounting panel is provided with through hole, and described sealing ring is arranged in through hole.
4. ball float inductor according to claim 3, is characterized in that, described outer casing comprises the outer cover of tubulose and is arranged on the cover plate at outer cover top.
5. ball float inductor according to claim 4, is characterized in that, the outer wall of described outer cover is axially provided with fixing rib along outer cover, and the fixing rib end that described top cover is corresponding with it is spirally connected; The fixing rib end that described mounting panel is corresponding with it is spirally connected.
CN201610028903.XA 2016-01-15 2016-01-15 Floating ball sensor Pending CN105428152A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610028903.XA CN105428152A (en) 2016-01-15 2016-01-15 Floating ball sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610028903.XA CN105428152A (en) 2016-01-15 2016-01-15 Floating ball sensor

Publications (1)

Publication Number Publication Date
CN105428152A true CN105428152A (en) 2016-03-23

Family

ID=55506288

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201610028903.XA Pending CN105428152A (en) 2016-01-15 2016-01-15 Floating ball sensor

Country Status (1)

Country Link
CN (1) CN105428152A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197600A (en) * 2016-06-21 2016-12-07 宁波中车时代电气设备有限公司 The liquid level detection device of waste water container

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2062491U (en) * 1989-12-30 1990-09-19 上海冶金利用钢材厂 Liquid level protector
CN2376075Y (en) * 1999-05-28 2000-04-26 彭勇 Water-level alarm switch
CN2681309Y (en) * 2004-01-06 2005-02-23 昆明冶金研究院 Inductive float liquid level switch
CN201084642Y (en) * 2007-10-17 2008-07-09 祝丹 Liquid level switch
CN205582817U (en) * 2016-01-15 2016-09-14 深圳市鑫联为科技发展有限公司 Floater inductor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2062491U (en) * 1989-12-30 1990-09-19 上海冶金利用钢材厂 Liquid level protector
CN2376075Y (en) * 1999-05-28 2000-04-26 彭勇 Water-level alarm switch
CN2681309Y (en) * 2004-01-06 2005-02-23 昆明冶金研究院 Inductive float liquid level switch
CN201084642Y (en) * 2007-10-17 2008-07-09 祝丹 Liquid level switch
CN205582817U (en) * 2016-01-15 2016-09-14 深圳市鑫联为科技发展有限公司 Floater inductor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106197600A (en) * 2016-06-21 2016-12-07 宁波中车时代电气设备有限公司 The liquid level detection device of waste water container

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Application publication date: 20160323