CN105424436A - Die for preparing tensile sample - Google Patents
Die for preparing tensile sample Download PDFInfo
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- CN105424436A CN105424436A CN201510816549.2A CN201510816549A CN105424436A CN 105424436 A CN105424436 A CN 105424436A CN 201510816549 A CN201510816549 A CN 201510816549A CN 105424436 A CN105424436 A CN 105424436A
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- die body
- upper die
- profiled sheeting
- lower mold
- mold body
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Abstract
The invention discloses a die for preparing a tensile sample. The die comprises an upper die body and a lower die body, wherein the upper die body and the lower die body are vertically stacked. A forming plate is arranged between the lower die body and the upper die body, the forming plate is provided with at least one forming groove matched with the sample in shape, a forming cavity for forming the sample is formed among the upper die body, the lower die body and the forming plate, and a sprue gate for pouring sample materials is arranged between the upper die body and the lower die body and is communicated with the forming cavity. By means of a molding mode, the tensile sample with the standard shape can be directly manufactured, a later machining procedure is omitted, production efficiency is improved, and the influences caused by dust generated in the machining process on physical health of operators are avoided.
Description
Technical field
The present invention relates to a kind of tensile sample and prepare mould.
Background technology
The advantages such as epoxy resin has excellent chemical stability, electrical insulating property is good, mechanical property is good, with low cost and shop characteristic is good, are widely used in fields such as electronic device material, construction material and compound substances.The mechanical property of epoxy resin is the key factor affecting materials'use performance, should manufacture dumbbell shape sample by GB/T2567-2008 and carry out tensile property detection.Because sample shape size is complicated, adopts cuttings more, the method for poured with epoxy resin plate of polishing processes.But this method exists length consuming time, manufacturing procedure is complicated, easy produces the shortcomings such as epoxy dust, and human error can cause experimental result measurement inaccurate in addition.
Summary of the invention
The object of this invention is to provide a kind of tensile sample and prepare mould, existing making epoxy resin stretching sample complex process, efficiency are low to solve, easily produce in process the technical matters of epoxy dust.
In order to realize above object, the technical scheme that mould prepared by tensile sample of the present invention is as follows: mould prepared by tensile sample, comprise upper die body, lower mold body that stacked on top of one another is arranged, profiled sheeting is provided with between described lower mold body, upper die body, described profiled sheeting is provided with the forming tank of at least one and specimen shape adaptation, being formed with the forming cavity for shaping sample between described upper die body, lower mold body, profiled sheeting, between described upper die body, lower mold body, being provided with the sprue gate for pouring into a mould sample material be communicated with forming cavity.
Described profiled sheeting has two at least, each profiled sheeting is setting up and down, be provided with the central dividing plate for the forming tank be on different profiled sheetings being kept apart between two adjacent profiled sheetings, described forming cavity by neighbouring upper die body, profiled sheeting, central dividing plate is formed or formed by two central dividing plates and the profiled sheeting be between described two central dividing plates or central dividing plate, profiled sheeting, lower mold body are formed.
Described forming tank be a side opening and the open slot be communicated with described sprue gate.
Described open slot is dumbbell shaped.
The side being positioned at opening of described profiled sheeting has the bell being communicated with each open slot, and described bell becomes large by open slot bottom land gradually to the direction of its opening.
Described upper die body, lower mold body, profiled sheeting, central dividing plate are by bolted setting up and down together.
Described upper die body is cope match-plate pattern, and described lower mold body is lower bolster, is plane below described cope match-plate pattern, is plane above described lower mold body.
Beneficial effect of the present invention: by molded mode, directly can make the drawn samples of standard shape, save later stage machining processes, improve production efficiency, avoids the dust produced in machining process to impact the healthy of operating personnel.Avoid people to be the specimen size, verticality, the roughness equal error that cause, make laboratory test results more accurate.Stacked mould structure makes mould easy for installation, and after die sinking, sample is directly outside exposed, the easy demoulding, more easily ensures the form accuracy of molded samples.
Accompanying drawing explanation
Fig. 1 is the structural representation that the embodiment of mould prepared by tensile sample of the present invention;
Fig. 2 is the structural representation that the embodiment of mould prepared by tensile sample of the present invention; (view of another angle)
Fig. 3 is the structural representation of the profiled sheeting in Fig. 1.
Embodiment
The embodiment of mould prepared by tensile sample of the present invention: as Figure 1-3, upper die body 1, the lower mold body 5 that mould comprises stacked on top of one another setting prepared by tensile sample, be provided with two identical profiled sheetings setting up and down between lower mold body 5, upper die body 1, be designated as profiled sheeting 2, compacted under plate 4.Each profiled sheeting is provided with about three the spaced forming tank with specimen shape adaptation.Be provided with central dividing plate 3 between two profiled sheetings, central dividing plate 3 is for keeping apart the forming tank be on different profiled sheetings.In the present embodiment, upper die body 1 is cope match-plate pattern, and lower mold body 5 is lower bolster, is plane below cope match-plate pattern, is plane above lower mold body.Upper die body, lower mold body, profiled sheeting, central dividing plate are tightened together by bolt 6 setting up and down.Bolt 6 lays respectively at the position at four angles of upper die body.
Be formed with the forming cavity for shaping sample between upper die body 1, lower mold body 5, profiled sheeting, in the present embodiment, upper die body 1, upper profiled sheeting 2, central dividing plate 3 form upper forming cavity, and central dividing plate 3, compacted under plate 4, lower mold body 5 form compacted under chamber.The sprue gate for pouring into a mould sample material be communicated with each forming cavity is provided with between upper die body 1, lower mold body 5.Forming tank be a side opening and the open slot 41 be communicated with sprue gate, open slot 41 is in dumbbell shaped.The side being positioned at opening of profiled sheeting has the bell being communicated with each open slot, and bell 41 becomes large by open slot bottom land 44 gradually to the direction of its opening.Four angles on profiled sheeting are provided with the bolt hole 43 passed through for bolt.
For ensureing the dimensional requirement of the size conforms laboratory sample of the forming tank of this mould, the surface roughness requirements of above-mentioned upper and lower forming cavity is not less than 1.6.Forming cavity due to this mould is used to casting epoxy resin material, therefore, ensure certain sealing, by improving the flatness of cope match-plate pattern, lower bolster, central dividing plate, profiled sheeting, when tightening fastening bolt, by the snap-in force of each bolt, ensure certain sealing of mould.In the present embodiment, be bolted, make mould installation, convenient disassembly, be also convenient to cleaning; In other embodiments, connection between each parts of mould is also by compressing structure, U-shaped snap ring can be utilized to coordinate the version of adjustment bolt, U-shaped snap ring is stuck on upper and lower die body, the top of U-shaped snap ring is provided with threaded hole, and adjustment bolt thread is arranged on U-shaped snap ring, and rotating adjustment bolt namely can compaction mold, unscrew adjustment bolt, can dismantle between each parts of mould.
Mould of the present invention when concrete use, (1), first by epoxy resin and hardening agent, promoter and thinning agent, configure mixture of epoxy resins according to a certain percentage; (2), to mixture of epoxy resins vacuumize, to discharge the gas in feed liquid; (3), at the appropriate release agent of the surface spraying of the forming cavity of mould of the present invention, after coated, sealing, matched moulds is fastened by bolts; (4), under vacuum compound is poured in mould along the sprue gate of mould, continues feed supplement, until forming cavity region feed liquid is full of; (5) mould is positioned in baking oven heats; (6) after injection body to be poured is solidified completely, die sinking is carried out, the sample that careful taking-up is obtained; (7) sample obtained is put into baking oven, carry out Post RDBMS by specific process conditions.
By molded mode, directly can make the drawn samples of standard shape, save later stage machining processes, reduce human and material resources investment, avoid the dust produced in machining process to impact the healthy of operating personnel.Improve sample formation qualification rate, avoid people to be the size, verticality, the roughness equal error that cause, make laboratory test results more accurate.The mould structure of Flat stacked makes mould easy for installation, and after die sinking, sample is directly outside exposed, and the easy demoulding more easily ensures the form accuracy of molded samples.
In the present embodiment, two profiled sheetings are set, and multiple forming tank is set on each profiled sheeting, make once-cast can shaping multiple sample.Efficiency is high, and same batch produce the sample gone out between otherness also relatively little.In other embodiments, can a profiled sheeting be only set between upper and lower template, between profiled sheeting, cope match-plate pattern, lower bolster, be formed into die cavity.In other embodiments, the forming tank on profiled sheeting can only arrange one, one-shot forming sample.
In other embodiments, when profiled sheeting setting up and down is more than two, be provided with central dividing plate between adjacent every two profiled sheetings, forming cavity is formed by two central dividing plates and the profiled sheeting be between described two central dividing plates.
In other embodiments, below upper die body, lower mold body is plane above; Can be plane above upper die body, below lower mold body, be plane yet, can be protruding class sphere, also can on upper die body, lower mold body below on groove is set.
In other embodiments, sprue gate is not the large mouth in above-described embodiment yet, such as, when profiled sheeting has one, profiled sheeting there are two forming tank, can after matched moulds, by forming two spaced sprue gates between cope match-plate pattern, lower bolster, be communicated with forming tank respectively.
In other embodiments, according to the shape need of actual samples, adaptability revision can be carried out to the forming tank of the dumbbell shaped in the present embodiment.In addition, mould of the present invention also can use the making of the sample of other plastic material, is not limited to epoxide resin material.
Claims (7)
1. mould prepared by tensile sample, it is characterized in that: comprise upper die body, lower mold body that stacked on top of one another is arranged, profiled sheeting is provided with between described lower mold body, upper die body, described profiled sheeting is provided with the forming tank of at least one and specimen shape adaptation, being formed with the forming cavity for shaping sample between described upper die body, lower mold body, profiled sheeting, between described upper die body, lower mold body, being provided with the sprue gate for pouring into a mould sample material be communicated with forming cavity.
2. mould prepared by tensile sample according to claim 1, it is characterized in that: described profiled sheeting has two at least, each profiled sheeting is setting up and down, be provided with the central dividing plate for the forming tank be on different profiled sheetings being kept apart between two adjacent profiled sheetings, described forming cavity by neighbouring upper die body, profiled sheeting, central dividing plate is formed or formed by two central dividing plates and the profiled sheeting be between described two central dividing plates or central dividing plate, profiled sheeting, lower mold body are formed.
3. mould prepared by tensile sample according to claim 2, it is characterized in that: described forming tank be a side opening and the open slot be communicated with described sprue gate.
4. mould prepared by tensile sample according to claim 3, it is characterized in that: described open slot is dumbbell shaped.
5. mould prepared by tensile sample according to claim 3, it is characterized in that: the side being positioned at opening of described profiled sheeting has the bell being communicated with each open slot, and described bell becomes large by open slot bottom land gradually to the direction of its opening.
6. mould prepared by the tensile sample according to claim 2 to 5 any one, it is characterized in that: described upper die body, lower mold body, profiled sheeting, central dividing plate are by bolted setting up and down together.
7. mould prepared by the tensile sample according to claim 2 to 5 any one, it is characterized in that: described upper die body is cope match-plate pattern, and described lower mold body is lower bolster, is plane below described cope match-plate pattern, is plane above described lower mold body.
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CN201510816549.2A CN105424436B (en) | 2015-11-23 | 2015-11-23 | A kind of tensile sample prepares mold |
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CN201510816549.2A CN105424436B (en) | 2015-11-23 | 2015-11-23 | A kind of tensile sample prepares mold |
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CN105424436B CN105424436B (en) | 2019-01-15 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105890949A (en) * | 2016-04-12 | 2016-08-24 | 湖北工业大学 | Preparing process and forming device of sample for single-fiber pull-out test |
CN109946145A (en) * | 2019-03-11 | 2019-06-28 | 哈尔滨理工大学 | A kind of multilayer sample preparation mold and preparation method thereof applying electrical pre-stress |
CN110501197A (en) * | 2019-08-23 | 2019-11-26 | 上海复合材料科技有限公司 | Suitable for preparing the molding die of pour mass tensile sample |
CN112497784A (en) * | 2020-10-13 | 2021-03-16 | 北京玻钢院复合材料有限公司 | Preparation device and preparation method of carbon fiber composite material tensile sample |
CN114536623A (en) * | 2022-03-07 | 2022-05-27 | 西安交通大学 | Epoxy casting mold and epoxy casting method for preparing tensile property test sample strip |
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CN200998898Y (en) * | 2007-01-22 | 2008-01-02 | 河南省天择实业有限责任公司 | Resin casting sample mold |
CN201520462U (en) * | 2009-09-28 | 2010-07-07 | 戴万斌 | Bottle cover easy to be opened |
CN201609944U (en) * | 2009-12-30 | 2010-10-20 | 南车株洲电力机车有限公司 | Magnetic pole box pouring mould of motor |
CN203973890U (en) * | 2014-08-01 | 2014-12-03 | 艾达索高新材料无锡有限公司 | Vacuum assisted resin pour mass mould |
CN104669570A (en) * | 2015-02-10 | 2015-06-03 | 吴超 | Novel rapid die opening and closing device in injection molding machine |
CN204526011U (en) * | 2015-02-11 | 2015-08-05 | 杭州大精真空技术有限公司 | A kind of antiglare shield mould |
CN204566576U (en) * | 2015-05-07 | 2015-08-19 | 温州市龙湾状元兴华模具机械厂 | A kind of slider of zipper fastener injection forming mold |
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2015
- 2015-11-23 CN CN201510816549.2A patent/CN105424436B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200998898Y (en) * | 2007-01-22 | 2008-01-02 | 河南省天择实业有限责任公司 | Resin casting sample mold |
CN201520462U (en) * | 2009-09-28 | 2010-07-07 | 戴万斌 | Bottle cover easy to be opened |
CN201609944U (en) * | 2009-12-30 | 2010-10-20 | 南车株洲电力机车有限公司 | Magnetic pole box pouring mould of motor |
CN203973890U (en) * | 2014-08-01 | 2014-12-03 | 艾达索高新材料无锡有限公司 | Vacuum assisted resin pour mass mould |
CN104669570A (en) * | 2015-02-10 | 2015-06-03 | 吴超 | Novel rapid die opening and closing device in injection molding machine |
CN204526011U (en) * | 2015-02-11 | 2015-08-05 | 杭州大精真空技术有限公司 | A kind of antiglare shield mould |
CN204566576U (en) * | 2015-05-07 | 2015-08-19 | 温州市龙湾状元兴华模具机械厂 | A kind of slider of zipper fastener injection forming mold |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105890949A (en) * | 2016-04-12 | 2016-08-24 | 湖北工业大学 | Preparing process and forming device of sample for single-fiber pull-out test |
CN105890949B (en) * | 2016-04-12 | 2019-03-15 | 湖北工业大学 | A kind of method and sample forming device preparing single fiber pull-out test sample |
CN109946145A (en) * | 2019-03-11 | 2019-06-28 | 哈尔滨理工大学 | A kind of multilayer sample preparation mold and preparation method thereof applying electrical pre-stress |
CN109946145B (en) * | 2019-03-11 | 2024-03-19 | 哈尔滨理工大学 | Multilayer sample preparation mold capable of applying prestress and preparation method thereof |
CN110501197A (en) * | 2019-08-23 | 2019-11-26 | 上海复合材料科技有限公司 | Suitable for preparing the molding die of pour mass tensile sample |
CN112497784A (en) * | 2020-10-13 | 2021-03-16 | 北京玻钢院复合材料有限公司 | Preparation device and preparation method of carbon fiber composite material tensile sample |
CN112497784B (en) * | 2020-10-13 | 2024-04-12 | 北京玻钢院复合材料有限公司 | Preparation device and preparation method of carbon fiber composite tensile sample |
CN114536623A (en) * | 2022-03-07 | 2022-05-27 | 西安交通大学 | Epoxy casting mold and epoxy casting method for preparing tensile property test sample strip |
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